Related Manuals for Bosch Rexroth Inline Series
Summary of Contents for Bosch Rexroth Inline Series
- Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Confi guring and Installing the R911317023 Edition 01 Rexroth Inline Product Range for INTERBUS Application Description...
- Page 2 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Title Configuring and Installing the Rexroth Inline Product Range for INTERBUS Type of Documentation Application Description Document Typecode DOK-CONTRL-ILSYSPRO***-AW01-EN-P Internal Reference 7427_en_00, 120-0401-B330/EN -01 Purpose of Documentation This documentation describes configuration and installation of the Rexroth Inline...
-
Page 3: Table Of Contents
Application Description | Inline Electric Drives | Bosch Rexroth AG and Controls Table of Contents Table of Contents Page Important Directions for Use ..................1 Appropriate Use ............................1 1.1.1 Introduction ............................1 1.1.2 Areas of Use and Application .......................2 Inappropriate Use.............................2 Safety Instructions for Electric Drives and Controls .......... - Page 4 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Table of Contents Mounting/Removing InlineTerminals and Connecting Cables ......31 Connecting the Voltage Supplies ......................31 6.1.1 Bus Interface Module Supply ......................31 6.1.2 Notes on Supply Voltages ......................... 32 Connecting the Bus ..........................
- Page 5 Application Description | Inline Electric Drives | Bosch Rexroth AG and Controls Table of Contents Disposal and Environmental Protection ..............53 11.1 Disposal ..............................53 11.1.1 Products .............................53 11.1.2 Packaging Materials ...........................53 11.2 Environmental Protection ........................53 11.2.1 No Release of Hazardous Substances ....................53 11.2.2...
- Page 6 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Table of Contents...
-
Page 7: Important Directions For Use
Bosch Rexroth, as manufacturer, is not liable for any damages resulting from inappropriate use. In such cases, the guarantee and the right to payment of damages resulting from inappropriate use are for- feited. -
Page 8: Areas Of Use And Application
This includes, for example, operation under water, in the case of extreme temperature fluctuations or extremely high maximum temperatures or if • Bosch Rexroth has not specifically released them for that intended purpose. Please note the specifications outlined in the general Safety Guidelines! -
Page 9: Safety Instructions For Electric Drives And Controls
Follow these safety in- structions at all times. • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before commissioning the machine. - Page 10 4/58 Bosch Rexroth AG | Electric Drives R-IB IL INC-PAC | Application Description and Controls Safety Instructions for Electric Drives and Controls • Follow all safety regulations and requirements for the specific application as practiced in the country of use.
-
Page 11: Warning Symbols And Degrees Of Hazard Seriousness
Application Description | R-IB IL INC-PAC Electric Drives | Bosch Rexroth AG 5/58 and Controls Safety Instructions for Electric Drives and Controls 2.1.3 Warning Symbols and Degrees of Hazard Seriousness The safety instructions describe the following degrees of hazard seriousness. The... -
Page 12: Instructions With Regard To Specific Dangers
6/58 Bosch Rexroth AG | Electric Drives R-IB IL INC-PAC | Application Description and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling! Risk of bodily injury by bruis- ing, shearing, cutting, hitting or improper handling of pressurized... - Page 13 Application Description | R-IB IL INC-PAC Electric Drives | Bosch Rexroth AG 7/58 and Controls Safety Instructions for Electric Drives and Controls High electrical voltage! Danger to life, electric shock and severe bodily injury! • Only those trained and qualified to work with or on electrical equipment are permitted to operate, maintain and repair this equipment.
-
Page 14: Protection Against Electric Shock By Protective Extra-Low Voltage
8/58 Bosch Rexroth AG | Electric Drives R-IB IL INC-PAC | Application Description and Controls Safety Instructions for Electric Drives and Controls 2.2.2 Protection Against Electric Shock by Protective Extra-Low Voltage Protective extra-low voltage is used to allow connecting devices with basic insula- tion to extra-low voltage circuits. - Page 15 Application Description | R-IB IL INC-PAC Electric Drives | Bosch Rexroth AG 9/58 and Controls Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! • For the above reasons, ensure personal safety by means of qualified and...
-
Page 16: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting
10/58 Bosch Rexroth AG | Electric Drives R-IB IL INC-PAC | Application Description and Controls Safety Instructions for Electric Drives and Controls 2.2.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids. -
Page 17: Protection During Handling And Mounting
Application Description | R-IB IL INC-PAC Electric Drives | Bosch Rexroth AG 11/58 and Controls Safety Instructions for Electric Drives and Controls 2.2.6 Protection During Handling and Mounting In unfavorable conditions, handling and mounting certain parts and components in an improper way can cause injuries. -
Page 18: Protection Against Pressurized Systems
12/58 Bosch Rexroth AG | Electric Drives R-IB IL INC-PAC | Application Description and Controls Safety Instructions for Electric Drives and Controls 2.2.8 Protection Against Pressurized Systems According to the information given in the Project Planning Manuals, motors cooled with liquid and compressed air, as well as drive controllers, can be partially sup- plied with externally fed, pressurized media, such as compressed air, hydraulics oil, cooling liquids and cooling lubricating agents. -
Page 19: Integration Of Inline Into The Interbus System
Application Description | Inline Electric Drives | Bosch Rexroth AG 13/58 and Controls Integration of Inline Into the INTERBUS System Integration of Inline Into the INTERBUS System This application description is only valid in association with the DOK- CONTRL-ILSYSINS***-AW..-EN-P application description. -
Page 20: Example Topology Of An Interbus System
14/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Integration of Inline Into the INTERBUS System Example Topology of an INTERBUS System MRESET FAIL RUN / PROG 10/100 INLINE CONTROL ILC 370 PN 2TX-IB Ord. No.: 2876915... - Page 21 15/58 and Controls Integration of Inline Into the INTERBUS System Control technology Control technology from Bosch Rexroth offers comprehensive networking options with INTERBUS. All control systems are suitable for central or distributed use. Basic tasks of control technology: • Transferring output data to the output modules •...
-
Page 22: Inline, An Interbus Product Group
16/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Integration of Inline Into the INTERBUS System Inline, an INTERBUS Product Group 3.3.1 Features Characteristic features of Inline: • Can be easily installed side by side without tools •... -
Page 23: Example Of An Inline System
Application Description | Inline Electric Drives | Bosch Rexroth AG 17/58 and Controls Integration of Inline Into the INTERBUS System 3.3.2 Example of an Inline System RB-T 230 PWR IN 230 DI1 230 DI1 230 DI1 230 DI1 230 DI1... -
Page 24: System Requirements
18/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Integration of Inline Into the INTERBUS System 3.3.3 System Requirements Controller board A controller board with firmware Version 4.40 or later is required to operate the INTERBUS system. A Generation 4 (G4) controller board must therefore be used that can be operated with this firmware version. -
Page 25: Inline Terminals Specifically For Interbus
Application Description | Inline Electric Drives | Bosch Rexroth AG 19/58 and Controls Inline Terminals Specifically for INTERBUS Inline Terminals Specifically for INTERBUS The following chapters provide an overview of the Inline terminals for INTERBUS. For specific information about the individual terminals, please refer to the terminal- specific data sheets and the individual chapters in this manual. - Page 26 20/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Inline Terminals Specifically for INTERBUS Number of devices The maximum number of devices that can be connected to a bus coupler is determined by the following parameters: The maximum number of devices in INTERBUS is limited to 512.
- Page 27 Application Description | Inline Electric Drives | Bosch Rexroth AG 21/58 and Controls Inline Terminals Specifically for INTERBUS Electrical isolation The different potential areas within a bus coupler are shown in the figures below. Fig. 4-2 Fig. 4-4 show the electrical isolation in the bus coupler. The internal wiring is not important here.
- Page 28 22/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Inline Terminals Specifically for INTERBUS Electrical isolation can also be achieved if the power supply U is supplied via a power terminal from a separate power supply unit.
- Page 29 Application Description | Inline Electric Drives | Bosch Rexroth AG 23/58 and Controls Inline Terminals Specifically for INTERBUS Electrical isolation: Digital The isolation of the I/O circuit of a digital terminal from the communications power terminal is only ensured if U and U are provided from separate power supply units.
-
Page 30: Terminal With Remote Bus Branch
24/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Inline Terminals Specifically for INTERBUS 4.1.1 Terminal with Remote Bus Branch This terminal can be used to create a remote bus branch from the Inline station. This enables further segmentation of the system so that, for example, star structures can be created. -
Page 31: Interface Detection
Application Description | Inline Electric Drives | Bosch Rexroth AG 25/58 and Controls Inline Terminals Specifically for INTERBUS RB-T Incoming remote bus Outgoing Remote bus branch remote bus 7427A008 Fig. 4-6 Example topology with remote bus branch 4.1.2 Interface Detection... -
Page 32: Typical Structure Of An Inline Station
26/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Inline Terminals Specifically for INTERBUS Typical Structure of an Inline Station 7427A002 Fig. 4-7 Example station The example Inline station shown in Fig. 4-7 consists of the following elements:... -
Page 33: Electrical Potential And Data Routing
Application Description | Inline Electric Drives | Bosch Rexroth AG 27/58 and Controls Electrical Potential and Data Routing Electrical Potential and Data Routing For more detailed information, please refer to the DOK-CONTRL- ILSYSINS***-AW..-EN-P application description. This chapter contains information that exclusively concerns bus couplers for INTERBUS. -
Page 34: Example Of A Circuit Diagram
28/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Electrical Potential and Data Routing 5.1.2 Example of a Circuit Diagram S1.1 S2.1 S2.2 S2.3 INTERBUS 7,5 V 24 V 7427A009 INTERBUS Fig. 5-1 Potential routing within an Inline station The illustrated Inline station is a typical example. - Page 35 Application Description | Inline Electric Drives | Bosch Rexroth AG 29/58 and Controls Electrical Potential and Data Routing Main circuit M1/segment The bus coupler supply U and the main voltage U are supplied at the bus S1.1 coupler (here: R-IBS IL 24 BK-T/U-PAC).
-
Page 36: Electrical Potential And Data Routing
30/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Electrical Potential and Data Routing Electrical Potential and Data Routing For further information, please refer to the DOK-CONTRL- ILSYSINS***-AW..-EN-P application description. As a rule, the potential and data routing for the 24 V voltage area begins at the bus coupler. -
Page 37: Mounting/Removing Inlineterminals And Connecting Cables
Application Description | Inline Electric Drives | Bosch Rexroth AG 31/58 and Controls Mounting/Removing InlineTerminals and Connecting Cables Mounting/Removing InlineTerminals and Connecting Cables As a rule, all the information in the corresponding chapter of the DOK- CONTRL-ILSYSINS***-AW..-EN-P application description applies. -
Page 38: Notes On Supply Voltages
32/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Mounting/Removing InlineTerminals and Connecting Cables 6.1.2 Notes on Supply Voltages The bus coupler supplies the module electronics of the connected terminals with communications power (U ), which is generated from the bus coupler supply voltage (e.g., U... -
Page 39: Diagnostic And Status Indicators
Application Description | Inline Electric Drives | Bosch Rexroth AG 33/58 and Controls Diagnostic and Status Indicators Diagnostic and Status Indicators All terminals have diagnostic and status indicators for quick local error diagnostics. They enable the clear localization of system errors (bus errors) or I/O errors. -
Page 40: Diagnostic Indicators On Bus Couplers
34/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Diagnostic and Status Indicators Diagnostic Indicators on Bus Couplers BK-T/U 5520D050 Fig. 7-1 Indicators on the bus coupler (e.g., R-IBS IL 24 BK-T/U-PAC) The following states can be read on bus couplers:... -
Page 41: Indicators On Terminals With Remote Bus Branch
Application Description | Inline Electric Drives | Bosch Rexroth AG 35/58 and Controls Diagnostic and Status Indicators Indicators on Terminals with Remote Bus Branch ˝ & ˝ ˝ ˛ ˆ " ˛ ! ! Fig. 7-2 Indicators on the R-IBS IL 24 RB-T-PAC terminal... -
Page 42: Indicators On Other Terminals
36/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Diagnostic and Status Indicators Indicators on Other Terminals For general information about the indicators on other terminals, please refer DOK-CONTRL-ILSYSINS***-AW..-EN-P application description. For specific information about a particular terminal, please refer to the terminal-specific data sheet. - Page 43 Application Description | Inline Electric Drives | Bosch Rexroth AG 37/58 and Controls Diagnostic and Status Indicators Fig. 7-4 shows a station with possible error states. It shows that errors have been detected at terminal 5 or that terminal 4 has failed, and shows the behavior of the diagnostic indicators on the adjacent terminals.
- Page 44 38/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Diagnostic and Status Indicators...
-
Page 45: Configuration, Installation, And Startup Of An Inline System (Example)
Application Description | Inline Electric Drives | Bosch Rexroth AG 39/58 and Controls Configuration, Installation, and Startup of an Inline System (Example) Configuration, Installation, and Startup of an Inline System (Example) This chapter uses an example project to illustrate the configuration and installation of an Inline station. -
Page 46: Selecting The Required I/O Terminals
40/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Configuration, Installation, and Startup of an Inline System (Example) Selecting the Required I/O Terminals 8.2.1 Inline Station Devices Select the appropriate Inline terminals for the I/O signals in your project. -
Page 47: System Restrictions
Application Description | Inline Electric Drives | Bosch Rexroth AG 41/58 and Controls Configuration, Installation, and Startup of an Inline System (Example) 8.2.2 System Restrictions When configuring an Inline station, you must take into consideration the system data of INTERBUS and an Inline station. This system data is listed in Chapter 9 "Technical Data and Ordering... - Page 48 42/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Configuration, Installation, and Startup of an Inline System (Example) Based on the information regarding the order of the Inline terminals provided in the DOK-CONTRL-ILSYSINS***-AW..-EN-P application description, the order of the listed terminals is as follows, for example: 1.2 A...
-
Page 49: Selecting Accessories
Two end clamps are needed to secure an Inline station on the DIN rail. Mount these on both sides of the Inline station to keep it from moving from side to side. Depending on the mounting position, Bosch Rexroth recommends SUB-M01- ENDHALTER (MNR R911170685) end clamps for mounting on a horizontal DIN rail;... -
Page 50: Installing An Inline Station
44/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Configuration, Installation, and Startup of an Inline System (Example) Installing an Inline Station Personal injury when working on live components. • Before setting up an Inline station or inserting a terminal, ensure that the entire station is disconnected from the power. -
Page 51: Connecting The Bus Coupler
Application Description | Inline Electric Drives | Bosch Rexroth AG 45/58 and Controls Configuration, Installation, and Startup of an Inline System (Example) Connecting the Bus Coupler The INTERBUS remote bus and the supply voltages are connected to the bus coupler. The terminal point assignment is listed in the data sheet for the bus coupler. -
Page 52: Software Configuration For Interbus
From the planning phase through to system servicing, our software solutions guide you through every stage of the value added chain of an automation solution. The software tools from Bosch Rexroth are perfectly designed to work together, have a modular design, and are based on international standards, which means that even complex applications can be implemented easily. -
Page 53: Technical Data And Ordering Data
Application Description | Inline Electric Drives | Bosch Rexroth AG 47/58 and Controls Technical Data and Ordering Data Technical Data and Ordering Data The following values are standard values for the preferred mounting position (horizontal DIN rail). For different values, please refer to the terminal-specific data sheets. -
Page 54: Technical Data For Inline Modular Io On Interbus
48/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Technical Data and Ordering Data Technical Data for Inline Modular IO on INTERBUS For all technical data that generally applies to Inline, please refer to DOK-CONTROL-ILSYSINS***-AW..-EN-P application description. -
Page 55: Examples And Tips
Application Description | Inline Electric Drives | Bosch Rexroth AG 49/58 and Controls Examples and Tips Examples and Tips 10.1 Tips for Working with Inline G4 controller boards A controller board with firmware Version 4.40 or later is required to operate the INTERBUS installation system. -
Page 56: Voltage Concept Using The Example Of A Station With An R-Ibs Il 24 Bk-T/U-Pac
50/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Examples and Tips 10.2 Voltage Concept Using the Example of a Station with an R-IBS IL 24 BK-T/U-PAC The incoming and outgoing remote bus potentials are isolated from one another and from the station electronics. -
Page 57: Temperature Response Of The Terminals
Application Description | Inline Electric Drives | Bosch Rexroth AG 51/58 and Controls Examples and Tips 10.3 Temperature Response of the Terminals Please note that derating or simultaneity limitations must be taken into consideration depending on the ambient temperature. Notes on this are provided in the terminal-specific data sheets. - Page 58 52/58 Bosch Rexroth AG | Electric Drives Inline | Application Description and Controls Examples and Tips...
- Page 59 Application Description | R-IB IL INC-PAC Electric Drives | Bosch Rexroth AG 53/58 and Controls Disposal and Environmental Protection Disposal and Environmental Protection 11.1 Disposal 11.1.1 Products Our products can be returned to us free of charge for disposal. However, it is a pre- condition that the products are free of oil, grease or other dirt.
- Page 60 54/58 Bosch Rexroth AG | Electric Drives R-IB IL INC-PAC | Application Description and Controls Disposal and Environmental Protection 11.2.3 Recycling Due to their high content of metal most of the product components can be recy- cled.In order to recycle the metal in the best possible way, the products must be disassembled into individual modules.
- Page 61 Anwendungsbeschreibung | R-IB IL INC-PAC Electric Drives | Bosch Rexroth AG 55/58 and Controls Service & Support Service & Support 12.1 Helpdesk Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of enquiries. Contact us: •...
- Page 62 56/58 Bosch Rexroth AG | Electric Drives R-IB IL INC-PAC | Anwendungsbeschreibung and Controls Service & Support...
- Page 63 Application Description | Inline Electric Drives | Bosch Rexroth AG 57/58 and Controls Notes...
- Page 64 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 (0)93 52-40-0 +49 (0)93 52-48 85 www.boschrexroth.com/electrics Printed in Germany R911317023 DOK-CONTRL-ILSYSPRO***-AW01-EN-P...