DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG I/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de...
Page 4
II/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de...
Page 5
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG III/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas persone portatrici di pacemaker, protesi para la salud de las personas con com marcapassos, implantes metálicos ou...
Page 6
IV/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
Page 7
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG V/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních hengenvaara! bezpieczeństwa! pokynů! Ota tuote käyttöön vasta sen jälkeen, kun Nie uruchamiać...
Page 8
VI/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu! Používejte vhodná montážní a dopravní...
Page 9
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG VII/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými...
Page 10
VIII/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на Ne tartózkodjon a gépek és a Neuzturieties mašīnu un mašīnas detaļu...
Page 11
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG IX/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω οδηγίες ασφαλείας! Võtke tooted käiku alles siis, kui olete Naudokite gaminį...
Page 12
X/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού! pavojus! Kasutage sobivaid montaaži- ja Χρησιμοποιείτε...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG XI/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Table of Contents Table of Contents Page About this Documentation.................... 15 Validity of this Documentation......................15 Necessary and Supplementary Documentation................... 15 Presentation of Information........................16 1.3.1 Explanation of signal words and the Safety alert symbol..............16 1.3.2...
Page 15
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG XIII/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Table of Contents Page 11.3 Service Repair and Spare Parts......................83 Disassembly and Exchange..................85 12.1 Changing the Motor..........................85 12.2 Disassemble and Change the Pump....................86 12.2.1 Tools Required..........................
Page 16
XIV/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 15/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Documentation About this Documentation Validity of this Documentation This documentation is valid for the following motor-pump unitschapter 5.3 "Product Identification" on page This documentation is for fitters and service engineers. This documentation contains important information to safely and properly assemble and operate the product.
16/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Documentation Presentation of Information 1.3.1 Explanation of signal words and the Safety alert symbol The Safety Instructions in the available application documentation contain specific signal words (DANGER, WARNING, CAUTION or NOTICE) and,...
Bosch Rexroth AG is not liable for damages resulting from non appropriate use. The risks of non appropriate use is in the sole responsibility of the user.
20/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Safety notes tional knowledge at handling with lifting devices and corresponding lifting means. To ensure a safe use, these activities must be carried out by skilled personnel or an instructed person under guidance of a skilled personnel.
Page 23
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 21/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Safety notes Danger to life, risk of injury due to electric WARNING shock. High electric voltage over 50 volt. ● De-energize the part of the installation before you mount the motor- pump-unit or connector or terminal box connections.
Do regularly visual inspections on the motor-pump unit and all oil-bear‐ ing components. User responsibilities The operator of products of Bosch Rexroth AG must train his personnel about the following topics on a regular basis: ● Observance and use of operating instruction and the applicable legal provisions.
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 23/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 General Notes on Material Damage and Product Damage General Notes on Material Damage and Product Damage Material damage due to improper handling, NOTICE pollution or cleaning! Improper Handling ●...
Page 26
24/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 25/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Scope of Delivery Scope of Delivery The MPES2 motor-pump unit consists of a MOT-FC standard asynchronous Motor-Pump Unit motor with self-ventilation or forced-ventilation, an internal gear pump PGx or...
Page 28
26/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 27/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product About this Product Product Description Motor-pump unit MPES2 consists of a conventionally coupled internal gear or axial piston pump and a standard asynchronous motor MOT-FC. Drive con‐...
28/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product Overview of Components 5.2.1 Internal gear pump PGH You will find more details about operation conditions, connection conditions and power limits in the data sheet RE10227.
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 29/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product 5.2.3 Axial Piston Pump A4VSO You will find more details about operation conditions, connection conditions and power limits in the data sheet RE 92050-01-B. Fig. 5-4:...
30/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product 5.2.4 Axial Piston Pump A10VZO You will find more details about operation conditions, connection conditions and power limits in the data sheet RE 91485. Fig. 5-5:...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 31/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product Product Identification 5.3.1 Motor-Pump Unit MPES2 Type Plate The motor-pump unit can be identified by the type plate. The following exam‐ ple shows the type plate on a motor-pump unit MPES2:...
Page 34
32/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product Fig. 5-7: Order designations/type code MPES2 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 35
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 33/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product Available motor-pump units A = IC416 (force-ventilated) S = IC411 (self-ventilated) PGF2 Motor performance Nominal size Tab. 5-1: PGF2 PGH2 Motor performance Nominal size Tab. 5-2:...
Page 36
34/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product PGH4 Motor performance Nominal 18,5 size Tab. 5-4: PGH4 PGH5 Motor performance Nominal 18,5 size Tab. 5-5: PGH5 A10VZO Motor performance Nominal 18,5 size Tab. 5-6:...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 35/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product A4VSO Motor performance Tab. 5-7: A4VSO Fig. 5-8: Pump orientation 5.3.2 Components PGH/PGF Type Plate The internal gear pump can be identified via its type plate. The following ex‐...
36/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product 5.3.3 Components A10VZO/A4VSO The axial piston unit can be identified via its type plate The following example shows a A4VSO type plate: Manufacturer Date of production...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 37/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product 5.3.4 MOT-FC Components The MOT-FC motors can be identified via its type plate. The following exam‐ ple shows a type plate of a standard asynchronous motor of series 160M (11...
Page 40
38/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 39/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage Transport and Storage Safety Risk of injury, damage during transport CAUTION caused by tumbling, falling or uncontrolled change of position of the FcP system compo‐...
Page 42
40/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage The components of motor-pump unit are provided with protective sleeves and covers. These protective devices must stay on the components during transport and storage. LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 43/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage The specified weights are valid for the components only, weights of motor- pump combinations add together from the single values. ● Ensure a suffiently dimensioned loading capacity of the lifting tools to ensure a safe transport of the weight of the motor-pump unit or the sin‐...
44/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage Fig. 6-2: MPES2 danger when lifting Product Storage Store the products in their original package at a dry, dust free, vibration free and light protected place without direct solar radiation. Please observe classes 1K2, 1B1, 1C1,1S1,1M2 specified for storage acc.
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 45/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage Storage Times Additional measures must be taken before storage and on commissioning to preserve proper functioning – irrespective of the storage time which may be longer than the warranty period of our products.
Page 48
46/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage A10VZO/A4VSO Bearing time / months Measures for storage < 12 < 24 > 24 Coat the inner side of the axial piston unit with mineral oil by filling ●...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 47/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Mounting General Motor-pump units are mounted ex works, or delivered as kit for assembly by the customer. This chapter describes the following assembly procedures: ● Assemble the motor-pump unit composed of components ●...
48/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Fig. 7-1: Mounting distance (motor cooling) Mounting Instruction Axial Piston Pump 7.4.1 Description Assembly Procedure The assembly procedure is standardized for various motor-pump combina‐ tions. Optional components are indicated in the assembly pictures with (x).
Page 51
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 49/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting 4. Screw on motor on bellhousing. Fasten the motor 5 with screws 5.1 onto the bellhousing 2. When joining the coupling heed the correct seat of the ring gear 3.2.
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 51/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Coupling size Assembly dimension pump hub Assembly dimension motor hub Number Pump Designation pump acc. to MPES2 type code MOT-FC Designation motor acc. to MPES2 type code Fig.
Page 56
54/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Coupling size Assembly dimension pump Assembly dimension motor hub Number Pump Designation pump according to MPES2 type code MOT-FC Designation motor according to MPES2 type code Fig. 7-8: Assembly accessory and setting dimension LSA Control S.L.
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 55/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting 7.4.5 Assembly Alignment A10VZO Fig. 7-9: Suction port Bottom Left Right A10VZO 010 ✔ ✔ ✖ ✖ A10VZO 018 ✔ ✔ ✖ ✖ A10VZO 028 ✔ ✔...
Page 58
56/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting 1. Assemble pump hub onto the pump shaft If provided, insert the distance sleeve 6.1 onto the shaft of the pump. Insert the pump hub 3.1 onto the shaft of the pump by considering the adjustment dimensions and fasten the hub with the clamping screw 3.5a.
Page 64
62/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Coupling size Assembly dimension pump hub Assembly dimension motor hub Number only necessary for vertical flange mounting, without foot Pump Designation pump acc. to MPES2 type code MOT-FC Designation motor acc.
64/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Installation MPES2 The screw connection must be adjusted to the installation situation (screw- length, property class, screw-in depth, material, ...). The dimensioning of the screw connection is in the responsibility of the customer.
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 65/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection Connection Motor-Pump-Unit Hydraulically Connected ● Remove the flange covers on suction and pressure connection. ● Immediately wipe away outgoing hydraulic fluid. ● Check the line for cleanliness.
Page 68
● non-halogen We recommend to do crimping connections according to IEC 60352-2. Malfunctions or damage due to wrong or improper motor connection are not in the liability of Bosch Rexroth. Connection Overview ① Cable ducts for power cables ②...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 67/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection 8.2.2 Power Connection Connection Power Cables Ensure that the terminal box is clean and dry. Seal not used cable ducts. Be‐ fore re-assembly, check the position and correct seat of the terminal box sealing.
Page 70
68/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection Connection scheme (star connection) for motor power 3 kW Connection scheme (delta connection) for motor power 4 kW U1 / V1 / W1 Primary winding Protective conductor...
Page 71
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 69/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection Fig. 8-4: Strip the power cable for required wire lengths. Determine the necessary wire lengths by means of the junction within the terminal box of the motor to be connected. The unshielded cable must be kept as short as possible.
Page 72
70/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection Fig. 8-6: Connection total shield with cable extension 4. Cut the soldered cable accordingly and finally assemble the correct ring terminal with a crimping tool. Fig. 8-7: Cut shield extension in a suitable way and assemble the ring ter‐...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 71/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection 8.2.3 Connect the Motor Fan Cooling of forced-ventilated motors (design IC416) is done via an electrical fan which is mounted and separately connected onto the motor. It is operated with 230 V (star connection) or 400 V (delta connection).
Page 74
72/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection Frequency Frame size Power [W] Current [A] Voltage [V] Interconnection [Hz] 0.15 0.21 0.65 0.83 0.83 1.17 1.57 2.03 1100 Tab. 8-1: Electrical parameters of the motor fan...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 73/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Commissioning Commissioning Safety WARNING High electrical voltage! Danger to life, risk of injury due to electric shock. Live parts are dangerous. ● Do not open any covers or flange sockets during opera‐...
74/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Commissioning Commissioning of the pump drive (motor control) For details on the commissioning order, please refer to the respective docu‐ mentation of the drive controller or firmware description.
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 75/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Commissioning 9.4.2 Preparation Commissioning ● Ensure a free suction channel. ● Ensure that the piping has been assembled in a clean and tight form. ● Check the hydraulic scheme for direct functions/movements when pres‐...
Page 78
76/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Operate the motor-pump unit in proper state only. To ensure a reliable and long lifetime of the motor-pump unit, Bosch Rexroth AG recommends to check the whole plant in regularly intervals. Checks during operation: ●...
Page 80
78/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 79/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Maintenance and Repair Maintenance and Repair 11.1 Safety / General Maintenance and repair of motor-pump units require basics in mechanic, hy‐ draulic and electric. ● Maintenance and repair of motor-pump units must be carried out by skil‐...
Page 82
Replace wear parts When changing wear parts, only use original spare parts. Maintenance Assembly, maintenance and repair of pumps must be done by Bosch Rexroth or its authorized distributors and subsidiaries. We do not provide any guaran‐ tee for self-made maintenance! Closing openings For the transport, close all openings with suitable cover caps/protection devi‐...
As preventive maintenance of the internal gear pump, we recommend to ex‐ change the shaft sealing ring after an operating time of maximally 5 years by an approved Bosch Rexroth service operation. The lifetime of the axial piston unit is limited by the lifetime of the mounted bearing.
Page 84
82/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Maintenance and Repair For more information on the maintenance please refer to the system´s ope‐ rating instruction. LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Bosch Rexroth Service in shopfloor-oriented quality. We recommend to have these repairs made by Bosch Rexroth Service. The Bosch Rexroth service helpdesk at our headquarters in Lohr, Germany and our worldwide service provide You can contact us 24/7. Phone: +49 (0) 9352 40 50 60...
Page 86
84/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 85/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Disassembly and Exchange Disassembly and Exchange 12.1 Changing the Motor Also refer to R911343624 "Rexroth IndraDyn E Standard Motors MOT-FC for Frequency Converter Operation" Chapter "9.5 Disassembly" Lethal electric shock by live parts with more...
86/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Disassembly and Exchange 12.2 Disassemble and Change the Pump 12.2.1 Tools Required Disassembly of the pump can be done with standard tools. No special tools are needed. 12.3 Preparing Disassembly Decommission the overall system as described in the system's operating in‐...
Page 89
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 87/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Disassembly and Exchange 4. Place a catch pan under the pump to contain possibly outgoing hydraul‐ ic fluid. 5. Loosen the lines and catch outgoing hydraulic fluid in a catch pan.
Page 90
88/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
How did the malfunction appear? Try to get a clear idea of the error cause. Directly ask the (machine) operator. If you could not remedy the occurred fault, please contact the Bosch Rexroth Service. chapter 11.3 "Service Repair and Spare Parts" on page 83 13.2...
Page 92
90/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Troubleshooting Malfunction Possible cause Remedy Pump is too loud See malfunctions "Interfaces not tight" See malfunction"Wrong direction of rotation of the drive motor" Ambient temperature is below -20 °C Provide for suitable ambient tempera‐...
Page 93
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 91/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Troubleshooting Malfunction Possible cause Remedy Volumetric or mechanical efficiency is See malfuntions "Viscosity >300 mm /s" not achieved See malfuntions "Viscosity <10 mm /s" See malfunctions "Output flow is not achieved"...
Page 94
92/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Troubleshooting Malfunction Possible cause Remedy Inlet pressure > 0.6 bar Faulty dimensioning of the suction line Observe the notes in the project plan‐ (length, cross-sections, angle) ning manual "RE 10227 (PGH.-3X) / RE 10223 (PGH.-2X) / RE 10213 (PGF)".
Pressure limitation valve of the axial piston unit Contact Bosch Rexroth service. Mechanical damage of axial piston unit (e.g. Change axial piston unit and contact Bosch damaged bearings). Rexroth service. No or too less volume Defective mechanical drive (e.g. defective cou‐...
Page 96
Bosch Resonances in the tank line. Machine or system manufacturer. Rexroth service. Malfunction of setting device or of the controller. Contact Bosch Rexroth service. Tab. 13-2: Malfunctions axial piston unit LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Motor bearing worn or defective Measures for Check fan function. Cleaning on demand. In the case of breakdown con‐ tact Bosch Rexroth Service. Check drive dimension for changed demands. In the case of overload do not operate any longer. Danger of damage! Rebuild original parameterization.
96/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Troubleshooting 13.4.4 Motor or machine table creates vibrations State Vibrations on the motor are audible and noticeable. Possible cause Driven machine elements are insufficiently coupled or damaged Motor bearing worn or defective...
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 97/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Environmental Protection and Disposal Environmental Protection and Disposal 14.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
Page 100
98/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 99/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Technical Data 15.1 Electrical Characteristic Values, Motor 15.1.1 IndraDyn E MOT-FC-Motor Also refer to R911343624 "Rexroth IndraDyn E Standard Motors MOT-FC for Frequency Converter Operation". 15.2...
110/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3.3 "MPES2" with "PGH3" Fig. 15-6: Dimension sheet "MPES2" with "PGH3" in the fastening mode "A" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 113
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 111/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH3NB-013NNNN-V*A- MPES2-PGH3NB-016NNNN-V*A- 71,5 Tab. 15-12: "MPES2" with "PGH3", fastening "A" (dimension depends on the nominal size) 0011F2S-NPFN-NN 14,5 Tab. 15-13: "MPES2" with "PGH3", fastening "A" LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 114
112/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-7: Dimension sheet "MPES2" with "PGH3" in the fastening mode "B" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 115
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 113/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH3NB-011NNNN-V*B- 66,5 MPES2-PGH3NB-013NNNN-V*B- MPES2-PGH3NB-016NNNN-V*B- 71,5 Tab. 15-14: "MPES2" with "PGH3", fastening "B" (dimension de‐ pends on the nominal size) 0003B2S-NPFN-NN 13,2 0004F2S-NPFN-NN 13,2 05,5F2S-NPFN-NN 13,2 07,5F2S-NPFN-NN...
Page 116
114/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-8: Dimension sheet "MPES2" with "PGH3" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 117
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 115/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH3NB-011NNNN-V*V- 66,5 MPES2-PGH3NB-013NNNN-V*V- MPES2-PGH3NB-016NNNN-V*V- 71,5 Tab. 15-16: "MPES2" with "PGH3", fastening "V" (dimension depends on the nominal size) 0003B2S-NPFN-NN 13,5 20 0004F2S-NPFN-NN 13,5 20 05,5F2S-NPFN-NN 21,6 5...
116/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3.4 "MPES2" with "PGH4" Fig. 15-9: Dimension sheet "MPES2" with "PGH4" in the fastening mode "A" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 119
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 117/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH4ND-020NNNN-V*A- 70,5 74,6 MPES2-PGH4ND-025NNNN-V*A- 74,6 MPES2-PGH4ND-032NNNN-V*A- 76,5 74,6 MPES2-PGH4ND-040NNNN-V*A- 74,6 MPES2-PGH4ND-050NNNN-V*A- 74,6 Tab. 15-18: "MPES2" with "PGH4", fastening "A" (dimension depends on the nom‐ inal size)
Page 120
118/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-10: Dimension sheet "MPES2" with "PGH4" in the fastening mode "B" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 121
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 119/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH4ND-020NNNN-V*B- 70,5 74,6 MPES2-PGH4ND-025NNNN-V*B- 74,6 MPES2-PGH4ND-032NNNN-V*B- 76,5 74.6 MPES2-PGH4ND-040NNNN-V*B- 74,6 MPES2-PGH4ND-050NNNN-V*B- 74,6 Tab. 15-20: "MPES2" with "PGH4", fastening "B" (dimension depends on the nom‐ inal size)
Page 122
120/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-11: Dimension sheet "MPES2" with "PGH4" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 123
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 121/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH4ND-020NNNN-V*V- 70,5 74,6 MPES2-PGH4ND-025NNNN-V*V- 74,6 MPES2-PGH4ND-032NNNN-V*V- 76,5 74,6 MPES2-PGH4ND-040NNNN-V*V- 74,6 MPES2-PGH4ND-050NNNN-V*V- 74,6 Tab. 15-22: "MPES2" with "PGH4", fastening "V" (dimension depends on the nom‐ inal size)
122/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3.5 "MPES2" with "PGH5" Fig. 15-12: Dimension sheet "MPES2" with "PGH5" in the fastening mode "A" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 125
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 123/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH5ND-063NNNN-V*A- 105,5 105,3 MPES2-PGH5ND-080NNNN-V*A- 109,5 105,3 MPES2-PGH5ND-100NNNN-V*A- 105,3 MPES2-PGH5ND-125NNNN-V*A- 105,3 MPES2-PGH5ND-160NNNN-V*A- 105,3 MPES2-PGH5ND-200NNNN-V*A- 105,3 MPES2-PGH5ND-250NNNN-V*A- 105,3 Tab. 15-24: "MPES2" with "PGH5", fastening "A" (dimension depends on the nominal size)
Page 126
124/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-13: Dimension sheet "MPES2" with "PGH5" in the fastening mode "B" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 127
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 125/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH5ND-063NNNN-V*B- 105,3 MPES2-PGH5ND-080NNNN-V*B- 109,5 105,3 Tab. 15-26: "MPES2" with "PGH5", fastening "B" (dimension depends on the nominal size) 0015F2A-NPFN-NN 1153 1161 Tab. 15-27: "MPES2" with "PGH5", fastening "B"...
Page 128
126/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-14: Dimension sheet "MPES2" with "PGH5" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
128/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3.6 "MPES2" with "A10VZO" Fig. 15-15: Dimension sheet "MPES2" with "A10VZO" in the fastening mode "A" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 131
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 129/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-10VZ4M-028NNNN-V*A- MPES2-10VZ4M-045NNNN-V*A- MPES2-10VZ4M-071NNNN-V*A- MPES2-10VZ4M-100NNNN-V*A- MPES2-10VZ4M-140NNNN-V*A- MPES2-10VZ4M-180NNNN-V*A- Tab. 15-30: "MPES2" with "A10VZO", fastening "A" (dimension depends on the nominal size) 0011F2S-NPFN-NN 498 445 160 20 314 188 108 210 254 350 14,5...
Page 132
130/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-16: Dimension sheet "MPES2" with "A10VZO" in fastening mode "B" [hori‐ zontal foot fastening for motors from 2.2 up to 15 kW] LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 133
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 131/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-10VZ4M-010NNNN-V*B- 28,6 MPES2-10VZ4M-018NNNN-V*B- MPES2-10VZ4M-028NNNN-V*B- MPES2-10VZ4M-045NNNN-V*B- MPES2-10VZ4M-071NNNN-V*B- Tab. 15-32: "MPES2" with "A10VZO", fastening "B" (dimension depends on the nominal size) 02.2B2S-NPFN-NN 341 279 132 15 250 250 120 40...
Page 134
132/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-17: Dimension sheet "MPES2" with "A10VZO" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 135
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 133/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-10VZ4M-010NNNN-V*V- 28,6 MPES2-10VZ4M-018NNNN-V*V- MPES2-10VZ4M-028NNNN-V*V- MPES2-10VZ4M-045NNNN-V*V- MPES2-10VZ4M-071NNNN-V*V- MPES2-10VZ4M-100NNNN-V*V- MPES2-10VZ4M-140NNNN-V*V- MPES2-10VZ4M-180NNNN-V*V- Tab. 15-34: "MPES2" with "A10VZO", fastening "V" (dimension depends on the nominal size) 010 018 028 045 02,2B2S-NPFN-NN 641 .
134/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3.7 "MPES2" with "A4VSO" Fig. 15-18: Dimension sheet "MPES2" with "A4VSO" in the fastening mode "A" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 137
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 135/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-04VS4S-040NNNN-V*A- 274 MPES2-04VS4S-071NNNN-V*A- 301 92,5 92,5 MPES2-04VS4S-125NNNN-V*A- 370 112,5 112,5 MPES2-04VS4S-180NNNN-V*A- 370 Tab. 15-36: "MPES2" with "A4VSO", fastening "A" (dimension depends on the nominal size) 18,5F2S-NPFN-NN 1056 .
Page 138
136/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-19: Dimension sheet "MPES2" with "A4VSO" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Page 139
DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 137/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-04VS4S-040NNNN-V*V- MPES2-04VS4S-071NNNN-V*V- 92,5 92,5 MPES2-04VS4S-125NNNN-V*V- 112,5 112,5 MPES2-04VS4S-180NNNN-V*V- Tab. 15-38: "MPES2" with "A4VSO", fastening "V" (dimension depends on the nominal size) 18,5F2S-NPFN-NN 1056 0022F2S-NPFN-NN 1094 0030F2S-NPFN-NN...
Page 140
138/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
Need help?
Do you have a question about the Rexroth Sytronix FcP 50 Series and is the answer not in the manual?
Questions and answers