Table Of Contents - GIRBAU FL Series Technical Manual

EC DECLARATION OF CONFORMITY ....................................................................................................7
1 INTRODUCTION.....................................................................................................................................9
1.1 WARNING .........................................................................................................................................9
1.2 GENERAL POINTS .........................................................................................................................10
1.3 SAFETY INDICATION .....................................................................................................................10
1.4 OPERATION PICTOGRAMS ..........................................................................................................11
1.5 TECHNICAL FEATURES ................................................................................................................13
1.6 VARIANTS AND OPTIONS .............................................................................................................16
1.6.1 PRIMARY FOLDING FOR FL-SMART-TYPE FOLDING MACHINE ........................................16
1.6.2 PRIMARY FOLDING FOR FL-KING-TYPE FOLDING MACHINE............................................16
1.6.3 CROSS FOLDING UX2P ..........................................................................................................17
1.6.4 CROSS FOLDING UX3P ..........................................................................................................18
1.6.5 CROSS FOLDING MX2P............................................................................................................1
1.6.6 CROSS FOLDING MX3P..........................................................................................................23
1.6.7 RECEIVER (Option)..................................................................................................................26
2 HANDLING INSTALLATION................................................................................................................27
2.1 HANDLING ......................................................................................................................................27
2.2 PUTTING THE MACHINE IN POSITION ........................................................................................28
3 SAFETY ................................................................................................................................................38
3.1 GENERAL POINTS .........................................................................................................................38
3.2 STOPPING THE MACHINE ............................................................................................................38
3.3 INTERVENTION DURING OPERATION.........................................................................................39
3.4 POSITIONING OF EMERGENCY STOPS AND SAFETY CONTACTS .........................................40
4 PRINCIPLE AND OPERATION ............................................................................................................42
4.1 PRINCIPLE......................................................................................................................................42
4.2 CROSS FOLDING UX2P.................................................................................................................42
4.3 CROSS FOLDING UX3P.................................................................................................................44
4.4 CROSS FOLDING MX2P ..................................................................................................................1
4.5 CROSS FOLDING MX3P ................................................................................................................49
4.6 OPERATION OF FL SERIES FOLDING MACHINES .....................................................................52
5 MAINTENANCE OPERATIONS ...........................................................................................................54
5.1 General maintenance ......................................................................................................................54
5.2 Air filter/regulator maintenance........................................................................................................55
5.3 Troubleshooting ...............................................................................................................................57
6 SPARE PARTS .....................................................................................................................................58
6.1 FL-SMART - FL-KING BASIC EMERGENCY KIT...........................................................................58
6.2 ROTATING CLAMP STACKER EMERGENCY KIT ........................................................................58
6.3 FL-SMART - FL-KING INDUSTRIAL MAINTENANCE KIT .............................................................59
6.4 STACKER WITH ROTATING CLAMP MAINTENANCE KIT...........................................................59
7 LIST OF STRAPS .................................................................................................................................60
8 DESCRIPTION (EXPLODED VIEWS)................................................................................................71
KIT 09-0004F SUPPLEMENTARY PRESSURE KIT.............................................................................73
KIT 09-0102F RECEIVER AND RECEIVER BYPASS KIT ..................................................................73
KIT 09-0118E FLAP INDICATOR KIT ..................................................................................................75
KIT 09-0124F BLOWING VALVE KIT - 4 LANES.................................................................................77
KIT 09-0125F BLOWING VALVE KIT FOLD 2- 4 LANES ....................................................................77
KIT 09-0126F FEEDER BYPASS KIT ..................................................................................................79
KIT 09-0127G UPPER CROSS CONVEYOR CONNECTION BYPASS KIT .......................................79
KIT 09-0134F BLOWING VALVE KIT - 2 LANES.................................................................................81
KIT 09-0135F BLOWING VALVE KIT FOLD 2- 2 LANES ....................................................................81
KIT 09-0137F RETRACTABLE STRAP LIFTING GUIDE KIT FOLD2 ..................................................83
KIT 09-0138F BLADE AND REVERSING CONVEYOR FOLDING KIT ................................................83
TABLE OF
CONTENTS
3 FL0610A