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Nipponia Volty Owner's Manual

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  • Page 2 Owner's Manual Nipponia S.A.

  • Page 3: Introduction

    INTRODUCTION Thank you for purchasing the NIPPONIA VOLTY. This model is designed for safety, built for durability and perfected for daily street use. The superior vehicle design and built-in technology will meet your expectations for an economical and eco-friendly lifestyle.

  • Page 4: Important Manual Information

    • This booklet is compiled with the latest available information. However, due to constant improvements, modifications or alterations may be made without prior notification. Updated versions can be downloaded from the Nipponia website www.nipponia.com Note: Product and specifications are subject to change without notice.
  • Page 5 IMPORTANT MANUAL INFORMATION Dealer label (stamp) here...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION……………………..Pre-operation check list......Vehicle identification number (VIN)..IMPORTANT MANUAL Activating the motor……......WARRANTY INFORMATION....INFORMATION........Acceleration…………………..... TABLE OF CONTENTS......MAINTENANCE SCHEDULE....SAFETY INFORMATION......Braking............SERVICE PLAN........DESCRIPTION OF THE VEHICLE..Parking............WIRING DIAGRAM......... PERIODIC MAINTENANCE AND Side view..........

  • Page 7: Safety Information

    SAFETY INFORMATION Safe riding 1. Always perform the pre-operation inspection before driving. 2. The scooter should not be used by anyone who does not hold a valid driving license. 3. Many accidents involve motorcycles not seen by other drivers, so please pay attention to the following: •...
  • Page 8 SAFETY INFORMATION Vehicle modifications Making any modifications to the scooter or replacing the original components can affect its performance and safety and/or render it illegal for use. Observe applicable laws and all national and local regulations concerning vehicle equipment. Additionally, such modifications will cancel the warranty.
  • Page 9 SAFETY INFORMATION Accessories When installing accessories not approved by Nipponia, attention should be paid to the following points: 1. The installation of the accessories must not affect the suspension travel, the light position and the steering angle. 2. Avoid installing any accessories that could hinder your access to vehicle controls and movement of your hands and feet as it could impair your reaction in an emergency event.
  • Page 10 SAFETY INFORMATION Serial number...

  • Page 11: Description Of The Vehicle

    DESCRIPTION OF THE VEHICLE Side view 1. Front wheel 2. Front disc brake 3. Front turn signal light 4. Headlight 5. Seat lock 6. Seat 7. Main Battery 8. Seat box 9. Taillight / brake light 10. Rear turn signal light 11.

  • Page 12: Controls And Instruments

    DESCRIPTION OF THE VEHICLE Controls and instruments 16. Left handlebar switches 17. Rear brake lever 18. Dashboard unit 19. Right handlebar switches 20. Front brake lever 21. Throttle grip 22. Main switch...

  • Page 13: Main Switch / Steering Lock

    MAIN COMPONENTS MAIN SWITCH / STEERING LOCK The main switch/steering lock controls the ignition and lighting systems and is also used to lock the steering wheel. The switch can be turned to the following positions: All electrical circuits are supplied with power and the motor is active. The key cannot be removed.

  • Page 14: Dashboard Unit

    MAIN COMPONENTS DASHBOARD UNIT Left turn signal indicator lamp (1) The left turn signal indicator lamp flashes whenever the turn signal switch is pushed to the left side. High beam indicator (2) Indicates that the high beam switch is in ON position. Right turn signal indicator lamp (3) The right turn signal indicator lamp flashes whenever the turn signal switch is pushed to the right side.

  • Page 15: Handlebar Switches - Left

    MAIN COMPONENTS HANDLEBAR SWITCHES - LEFT 1. High/Low beam switch 2. Turn signal switch 3. Horn button High/Low beam switch (1) Set the switch to position for the high beam. Set the switch to position to for the low beam. Turn signal switch (2) Push this switch to position to signal a left-hand turn or to...

  • Page 16: Handlebar Switches - Right

    MAIN COMPONENTS HANDLEBAR SWITCHES - RIGHT 1. Speed limit switch (ECO/FAST) 2. Light switch 3. Cruise control button Speed limit switch (ECO/ FAST) (1) If you set the switch to “ECO” the maximum speed of the vehicle is limited to 38 km/h.

  • Page 17: Front Brake Lever

    MAIN COMPONENTS WARNING • Do not activate the cruise control button in heavy traffic or in bad weather conditions. • Do not activate the cruise control button when travelling uphill or downhill. FRONT BRAKE LEVER The front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever towards the grip.

  • Page 18: Seat

    MAIN COMPONENTS SEAT To open the seat, set the vehicle on the side stand or the centre stand. Then turn the key a quarter turn to the left. CAUTION Do not press the key down when turning the key. To close the seat, lower the seat and push the rear part of the seat until you hear a clicking sound. This indicates that the seat is locked.

  • Page 19: Power Switch

    MAIN COMPONENTS POWER (RECIPROCAL) SWITCH The reciprocal switch is installed under the seat area of your vehicle. This switch can shut down the main power supply. If you want to activate the main battery (vertical arrangement), make sure that the switch 1 is in ON position, then the switch 2 will be automatically turned to OFF position, see photo (1) If you want to activate the optional battery (horizontal arrangement), turn switch 2 to ON position.

  • Page 20: Charger And Charging Socket

    MAIN COMPONENTS The two switches can not be both turned to ON position. CHARGER AND CHARGING SOCKET With the vehicle you will also receive a charger to charge the battery of the vehicle. If the battery level gauge on the dashboard unit drops below two dashes, recharge the vehicle as soon as possible.

  • Page 21: Luggage Box

    MAIN COMPONENTS LUGGAGE BOX The luggage box (1) is located under the seat. Its maximum loading capacity is 5kg. Inside the luggage box there is a combination switch (2) with a LED light and a USB socket. To turn on the light, press the red button. To use the USB socket, under the LED button, remove the USB cover.

  • Page 22: Front Hook, Helmet

    MAIN COMPONENTS FRONT HOOK, HELMET Use this hook to hang your helmet or light weight parts. CAUTION Do not exceed the maximum load of 1kg for the front hook. TOP CASE & REAR CARRIER (optional) An optional top case with rear carrier can be fitted on the scooter to store your helmet or other items.

  • Page 23: Side Stand

    MAIN COMPONENTS SIDE STAND The side stand is located on the left side of the vehicle. Release the side stand by using your foot to step on the bracket of the side stand to set the vehicle in the upright position. CAUTION The side stand retracts automatically when lifted.

  • Page 24: Battery Information

    BATTERY INFORMATION BATTERY This model can carry two 60V 24AH Li-ion batteries. Only one battery is provided with your purchase of the scooter. An optional one can be used for extended range. The battery is designed to be positioned either in vertical or in horizontal arrangement under the luggage box. In order to reach the horizontal battery, you have to remove the vertical one and unscrew the orange bracket that holds both batteries in place (1).
  • Page 25 BATTERY INFORMATION Insert the other side of the power cord of the charger into a wall outlet. While charging, the indicator light on the socket is RED. When the charging is complete the indicator light will turn to GREEN. CAUTION •...

  • Page 26: Battery Storage

    BATTERY INFORMATION BATTERY STORAGE If you do not use your vehicle for a long time, set both power switches to OFF. During this time, the batteries need to be charged once every 3 months up to 60%. Storage time and ambient requirements •...

  • Page 27: Operation And Driving Instructions

    Instruments, lights, signals and switches • Check operation. • If necessary, contact an authorized Nipponia service center. Note: if you need assistance on how to perform any of the above -mentioned tasks, do not hesitate to contact an authorized Nipponia service center.

  • Page 28: Activating The Motor

    Rotate the throttle grip all the way 5 times in 5 seconds, while keeping the left brake lever pressed. Release brake lever. Soft acceleration has been set. To set hard acceleration: While in soft acceleration mode, rotate the throttle grip fully 6 times and VOLTY will revert to hard acceleration mode.

  • Page 29: Braking

    OPERATION AND DRIVING INSTRUCTIONS BRAKING When you need to brake: 1. Close the throttle completely. 2. Apply both front and rear brakes simultaneously while gradually increasing the pressure. FRONT REAR WARNING • Avoid braking while turning, otherwise the vehicle may skid or fall. •...

  • Page 30: Parking

    The following instructions will help you to keep your vehicle in a good condition. WARNING • If you are not familiar with the maintenance work, contact with your local Nipponia dealer. • Maintenance, replacement or repair may be performed by an authorized Nipponia service point.

  • Page 31: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR TYRES To maximize the performance, durability and safe operation of your vehicle, always check the tyre pressure. Cracks, damage and wear on the tyres cause unsteady steering or even tyre blow-out. Note that the tyre pressure is measured with cold tyres, ideally when the temperature of the tyres equals the ambient temperature.

  • Page 32: Tyre Wear Condition

    (2). If you notice this line is in the same level with the top of the tread grooves, you will need to replace the tire. If you are not familiar to this, please ask your local Nipponia dealer to help you. WARNING •...

  • Page 33: Rim And Tyre Information

    PERIODIC MAINTENANCE AND MINOR REPAIR Rim and Tyre information Rim and tyre dimensions are shown in the following table: Front -> Rim: 2.15x12’’ Tyre: 90/70-12’’ Rear -> Rim: 2.15x12’’ Tyre: 90/70-12’’ Type: tubeless Rims The rims must be checked before each ride. If any damage is observed, then replace the rim immediately. Do not attempt even the minimum repair to the wheel.

  • Page 34: Brakes

    Front/Rear brake CAUTION There should be no free play at the brake lever end. If there is free play, contact your Nipponia local dealer. WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a dealer bleed the system before operating the motorcycle.

  • Page 35: Brake Fluid

    PERIODIC MAINTENANCE AND MINOR REPAIR Front and rear brake pads Each front brake pad is provided with wear indicators, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the position of the wear indicators while applying the brake. If a brake pad has worn to the point that a wear indicator almost touches the brake disc, have a dealer replace the brake pads as a set.
  • Page 36 PERIODIC MAINTENANCE AND MINOR REPAIR Recommended brake fluid: Brake Fluid DOT4 • It is suggested to use the same type of brake fluid. Mixing fluids may result is harmful chemical reaction and lead to poor braking performance. • Be careful that water does not enter the master cylinder when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock.

  • Page 37: Lubricating The Levers

    PERIODIC MAINTENANCE AND MINOR REPAIR LUBRICATING THE FRONT AND REAR BRAKE LEVERS The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Front brake lever Rear brake lever...

  • Page 38: Main Stand

    PERIODIC MAINTENANCE AND MINOR REPAIR MAIN STAND CAUTION The operation of the main stand should be checked before each ride, and the pivots and metal-to-metal contact surfaces should be lubricated, if necessary. WARNING If the main stand does not move up and down smoothly, have a dealer check or repair it. FRONT FORK The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 39 PERIODIC MAINTENANCE AND MINOR REPAIR WARNING Securely support the motorcycle so that there is no danger of it falling over. Place the vehicle flat and upright. Check the inner tubes for scratches, damage and oil leakage. Apply the front brake and push the handlebars several times down hard to verify the suspension of the fork. WARNING •...

  • Page 40: Steering

    PERIODIC MAINTENANCE AND MINOR REPAIR STEERING WARNING Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Place the vehicle on the center stand/suitable motorcycle stand to raise the front wheel of the ground. Hold the lower ends of the front fork legs and try to move them forward and backward.

  • Page 41: Lighting

    PERIODIC MAINTENANCE AND MINOR REPAIR LIGHTING This model is equipped with a daytime running light (light circle) that is always on. Headlight bulb This model is equipped with LED bulb headlight (1). If a headlight bulb burns out, have a dealer replace it. Adjust the headlight beam, if necessary.

  • Page 42: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING Although the vehicles receive a thorough inspection before shipment from the factory and again prior to delivery to you, trouble may occur during operation. However, should your vehicle require any repair, take it to a dealer, whose skilled technicians have the necessary tools, experience, and knowhow to service the vehicle properly.

  • Page 43: Clean And Storage

    CLEANING AND STORAGE CLEANING THE VEHICLE Maintaining the vehicle clean, apart from keeping it attractive, will extend its lifespan and optimize performance. Before cleaning Close all caps, covers, electrical connectors that are well install and water can be avoided to get into and remove the batteries, while you do the clean job.
  • Page 44 CLEANING AND STORAGE Cleaning after normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Cleaning after riding in the rain, near the sea or on salt-sprayed roads CAUTION Since sea salt or salt sprayed on the roads during winter are extremely corrosive in combination with water, carry out the following steps after each ride.

  • Page 45: Storage

    CLEANING AND STORAGE STORAGE Short-term (for a few days) • Always store your vehicle in a cool, dry place and protect it against dust with a vehicle cover. WARNING Store the vehicle in a will air flow room with dry air if possible. A place with humidity will cause rust. Long-term (for weeks) •...

  • Page 46: Specifications

    SPECIFICATIONS SPECIFICATIONS Motor Hub-type, 1500W BOSCH® Max. Range (1 battery) 55 km (64 km) Maximum speed (km/h) 45 (25) Maximum Torque 36 Nm @ 400 rpm (57 Nm @ 250 rpm) Maximum Power 1.5 kW @ 400 rpm (1.54 kW @ 220 rpm) Battery Li-ion 60V/24Ah SUMSUNG®...

  • Page 47: Consumer Information

    CONSUMER INFORMATION VEHICLE IDENTIFICATION NUMBER (VIN) Please write down the VIN (vehicle identification number) to order spare parts or in case the vehicle is stolen. The chassis number is stamped into the frame. To see this, take the cover (1) from the inner lining into the foot. CAUTION To the vehicle identification number is used to identify your motorcycle and may be used to register your vehicle with the licensing authority in your area.

  • Page 48: Warranty Information

    Only the strict compliance with the customer specifications stated in the user’s manual ensures the prolonging of the natural life of your vehicle. For more details regarding the warranty information you may visit www.volty.eu or www.nipponia.com.

  • Page 49: Maintenance Schedule

    MAINTENANCE SCHEDULE The Warranty can be granted only if the vehicle has been serviced in accordance with this maintenance schedule. The inspection intervals are required, otherwise, no warranty can be 300 km Every 2000 km Every 4000 km Every 6000 km Every 10000 km granted.

  • Page 50: Service Plan

    SERVICE PLAN The Warranty can be granted only if the vehicle has been serviced in accordance with this service plan. 300 km 2000 km Stamp / Signature Stamp / Signature 4000 km 6000 km Stamp / Signature Stamp / Signature VEHICLE IDENTIFICATION NUMBER: NAME OF THE CUSTOMER: ............................................................
  • Page 51 SERVICE PLAN The warranty can be granted only if the vehicle has been serviced in accordance with this service plan. 8000 km 10000 km Stamp / Signature Stamp / Signature 12000 km 14000 km Stamp / Signature Stamp / Signature VEHICLE IDENTIFICATION NUMBER: NAME OF THE CUSTOMER: ............................................................

  • Page 52: Wiring Diagram

    WIRING DIAGRAM...

  • Page 53: Space For Notes

    SPACE FOR NOTES...
  • Page 54 NIPPONIA S.A. EUROPEAN DISTRIBUTION CENTER a: 12, Agias Fotinis str. TRADE & TRAFFIC PLUS B.V. Nea Smyrni, 17121 Athens, Greece a: Prins Mauritslaan 5a, 8091 AJ Wezep, Netherland e: hq@nipponia.com e: info@trade-traffic.com p: +30 210 9328800 p: +31 (0) 38-4533222 w: www.nipponia.com...

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