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ã ELECTROLUX ITALIA S.p.A.
Corso Lino Zanussi, 30
I - 33080 PORCIA /PN (ITALY)
Fax +39 0434 394096
SOI
Edition: 05.2009 - Rev. 00
SOI 05.09 FV
Publication
number
599 71 58-20
EN/SERVICE/FV
1/36
SERVICE MANUAL
Built-in hobs
"DOMINO" MAGNETIC
INDUCTION HOBS WITH
"TIGER" CIRCUIT BOARD
AND ROTARY
CONTROLS
COOKING
599 71 58-20
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Related Manuals for Electrolux DOMINO with TIGER
Summary of Contents for Electrolux DOMINO with TIGER
- Page 1 SERVICE MANUAL COOKING Built-in hobs ã ELECTROLUX ITALIA S.p.A. Publication Corso Lino Zanussi, 30 number "DOMINO" MAGNETIC I - 33080 PORCIA /PN (ITALY) 599 71 58-20 INDUCTION HOBS WITH Fax +39 0434 394096 EN/SERVICE/FV "TIGER" CIRCUIT BOARD AND ROTARY CONTROLS Edition: 05.2009 - Rev.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION........................... PURPOSE OF THIS MANUAL ................... ESD - ELECTROSTATIC DISCHARGE AND ITS EFFECT ON THE COMPONENTS..GENERAL DESCRIPTION ....................GENERAL INFORMATION ......................COOKING USING A MAGNETIC INDUCTION HOB............PAN DETECTION SYSTEM....................TYPES OF PANS FOR MAGNETIC INDUCTION COOKING ........... 2.3.1 HOW TO CHECK WHETHER A PAN IS SUITABLE .......... - Page 4 GENERAL PRECAUTIONS To ensure that the magnetic induction hob functions correctly, it is important to utilize saucepans that are suitable for this type of hob and whose dimensions are suitable for those of the cooking zones as described in chapters 2.3 and 2.4. The intensity of the magnetic field generated in the cooking area of the hob is within the limits laid down in current legislation;...
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Page 5: Introduction
1 - INTRODUCTION 1.1 - PURPOSE OF THIS MANUAL The purpose of this manual is to provide service engineers with technical information concerning the new magnetic induction hob fitted to free-standing cookers, enabling them to diagnose malfunctions and to repair the appliances. -
Page 6: General Information
2 - GENERAL INFORMATION 2.1 - COOKING USING A MAGNETIC INDUCTION HOB In magnetic induction cooking, the heat of the hotplate is transmitted directly to the pan, in very few seconds and using induced current. The hob itself remains relatively cool. The high-power, high-frequency induction current is generated by an electronic circuit connected to a coil, and generates heat that is transmitted directly to the pan. -
Page 7: Pan Detection System
2.2 - PAN DETECTION SYSTEM The circuit that generates the magnetic field also checks the impedance of the "load" (i.e. the pan). The difference in impedance between one pan and another depends on the magnetic properties of the metal and the dimensions of the pan. -
Page 8: Dimensions Of Pan For Magnetic Induction Cooking
2.4 - DIMENSIONS OF PAN FOR MAGNETIC INDUCTION COOKING For correct operation of the magnetic induction hob, the diameter of the pan must be suitable for the size of the hotplate. Fig. 4 shows a pan that is ideal for the size of the hotplate. CORRECT SIZE FOR HOTPLATE Fig. -
Page 9: Description Of The System
3 - DESCRIPTION OF THE SYSTEM This magnetic induction hob consists of a "Tiger" power module with two generators The module comprises two coils (one for each cooking zone), and is controlled by a COLIBRÌ control unit board (see block circuit diagram below). The main components of the magnetic induction generating system are as follows: Power board, installed inside a generator module known as "TIGER"... -
Page 10: Mini" Generator Module
The module is cooled by a variable-speed fan with a rotation detection device. Fig. 9 Fig. 10 Fig. 11 illustrates the connections for the induction module. Temperature sensor Electrolux part number Programming connector (POWER) EARTH... -
Page 11: Jumper For Configuration Of Generator Module
3.2.1 - JUMPER FOR CONFIGURATION OF GENERATOR MODULE The TIGER generation module is also designed to power the COLIBRÌ control unit board. In order to enable this function, it is necessary to install a jumper across connectors BC1 and BC5 (see fig. 12). In this way, the module powers the control unit via the connector between the control unit and the power board (BC3). -
Page 12: Tiger Generation Module: Positions Of Connectors
3.2.3 - TIGER GENERATION MODULE: POSITIONS OF CONNECTORS Fig. 15 CONNECTOR FOR FRONT COIL TEMPERATURE SENSOR CONNECTOR FOR FINAL TEMPERATURE SENSOR CONNECTOR FOR REAR COIL TEMPERATURE SENSOR BA81 PROGRAMMING CONNECTOR (CONTROL) BA91 PROGRAMMING CONNECTOR (POWER) CONNECTOR FOR MODULE CONFIGURATION JUMPER (*) (NOT USED) INSULATED COMMS CONNECTOR (TO CONTROL UNIT) CONNECTOR FOR MODULE CONFIGURATION JUMPER (*) -
Page 13: Magnetic Induction Coils
3.3 - MAGNETIC INDUCTION COILS The induction coils are inserted into an assembly which includes a support element (pos. 4, fig. 17). A suspension spring is fitted beneath the coil assembly so that the coil is pressed upwards against the lower surface in ceramic glass hob (pos. -
Page 14: 180 Mm Magnetic Induction Coil
3.3.2 - 180 mm MAGNETIC INDUCTION COIL Fig. 17 - INSULATING LAYER IN MICA - ALUMINIUM LOCKING TAB FOR NTC SENSOR - HEAT INSULATING LAYER - NTC TEMPERATURE SENSOR - COIL ASSEMBLY - SUSPENSION SPRING - RED CONNECTOR CABLE FOR COIL (POSITIVE) - BLACK CONNECTOR CABLE FOR COIL (NEGATIVE) - CONNECTOR CABLE FOR NTC SENSOR SOI 05.09 FV... -
Page 15: Ntc Temperature Control Of Cooking Zones (Hotplates)
3.4 - NTC TEMPERATURE CONTROL OF COOKING ZONES (HOTPLATES) The temperature of each zone is measured by an NTC sensor positioned between the coils and the ceramic glass top (see fig. 16 and 17). In this way, the hob is protected against excessively high temperatures. If one of the zones is found to overheat: If the temperature is in excess of 190°C the power is reduced to 0 If the temperature rises above 200°C the generator module switches off and an alarm sounds... -
Page 16: Cooking Zones (Hotplates) And Pan Detection System
3.6 - COOKING ZONES (HOTPLATES) AND PAN DETECTION SYSTEM The system detects the presence of a pan by measuring the inductance through the generator coil. The inductance value depends on the diameter, the mass and the type of material used for the pan. To ensure correct operation of the system, it is important to use a pan whose diameter is suitable for that of the cooking zone. -
Page 17: Colibri' Control Unit
3.7 - COLIBRI’ CONTROL UNIT This type of control unit features a interface for control of the hotplates via the rotary potentiometer controls. In this application, the control potentiometers are connected to connectors BK01 and BK02. Power board Rotary control Rotary control connectors Programming... -
Page 18: Control Potentiometers
3.7.1 - CONTROL POTENTIOMETERS The control potentiometers are used to select a power level by turning the knob clockwise. Each potentiometer transmits a different resistive value to the power board; these resistive values correspond to the various power levels for the hotplate. ANGLE OF ROTATION Fig. -
Page 19: Technical Characteristics Of Magnetic Induction Hob
4 - TECHNICAL CHARACTERISTICS OF MAGNETIC INDUCTION HOB 4.1 - TECHNICAL CHARACTERISTICS 4.1.1 - POSITION OF HOTPLATES Fig. 26 1 - REAR HOTPLATE Ø180 mm 2 - FRONT HOTPLATE Ø140 mm 3 - CONTROL INTERFACE ZONE 4.1.2 - TECHNICAL DATA: HOB VOLTAGE 220 - 230 POWER ABSORPTION (PRE-HEATING) -
Page 20: Control Of Cooking Zones
4.2 - CONTROL OF COOKING ZONES The cooking zones are controlled using knobs, which in turn control the potentiometers connected to the control board. Each hotplate is controlled by a separate knob. POSITIONS OF HOTPLATES Fig. 27 1 - REAR HOTPLATE Ø180 mm 2 - FRONT HOTPLATE Ø140 mm 3 - "ON"... -
Page 21: Switching On The Hotplates
4.3 - SWITCHING ON THE HOTPLATES Before switching on a magnetic induction hotplate, it is necessary to place a suitable saucepan on the hotplate. To switch the hotplate on, simply turn the control knob to the desired power setting. 4.4 - ADJUSTING THE POWER Turn the control knob to select the power level for the hotplate (from 1 to 9). -
Page 22: Troubleshooting
5 - TROUBLESHOOTING 5.1 - THE HOB DOES NOT SWITCH ON Result/Display Check Cause Solution Condition Replace power Power board faulty Less than 10Kohm The thermal Measure the board (incorrect switch for the resistance resistance) mains circuit across the BPL, has been BPN and tripped (no... - Page 23 Check Result/Display Cause Solution Condition Replace the Hob remains wiring between switched off the control board and the power board Replace power Measurement Test the final Power board faulty board stages of the incorrect power board (see page 25). Replace control Measurement Control board board...
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Page 24: One Or Both Hotplates Inoperative
5.2 - ONE OR BOTH HOTPLATES INOPERATIVE Result/Display Check Cause Solution Condition The pan is The pan is Position the The pan does Check the positioned at the detected, but the pan correctly or not heat position, type edge of the hotplate, level of energy use a pan of correctly... -
Page 25: Other Malfunctions
5.3 - OTHER MALFUNCTIONS Result/Display Condition Control Cause Solution Replace control The buzzer Control board faulty board does not sound Replace control An individual Control board faulty board display does not light, lights partially or flickers Noise is generated The pan is Use a pan of The pan emits Check the type... -
Page 26: Checking The Ntc Sensors For The Hotplates
5.5 - CHECKING THE NTC SENSORS FOR THE HOTPLATES In case of doubt regarding the operation of the NTC sensors, their resistance should be measured (see fig. 31). The correct resistance is approximately 100 kΩ at room temperature (25°C approx.). Fig. -
Page 27: Accessibility
6 - ACCESSIBILITY 6.1 - REMOVING THE TOP The ceramic glass top is secured by 4 screws (2 on each side). Fig. 32 1 - CERAMIC GLASS TOP 2 - HOTPLATE CONTROL KNOBS To remove the ceramic glass top: 1. Remove the hob from the recess. 2. - Page 28 Fig. 34 1. MICA INSULATING LAYER, REAR HOTPLATE 2. REAR MICA RETAINING CLIP 3. FRONT MICA RETAINING CLIP 4. MICA INSULATING LAYER, FRONT HOTPLATE 5. REAR MICA RETAINING CLIP 6. FRONT MICA RETAINING CLIP 4. Remove the retaining clips and remove the mica insulating layer (see Figg. 34 and 35). Fig.
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Page 29: Removing The Induction Coils And The Ntc Sensors
Fig. 36 1. INSULATING LAYER 2. SPRING CLIP FOR NTC THERMAL PROTECTOR 3. RETAINING CLIP FOR INDUCTION COIL 6.2 - REMOVING THE INDUCTION COILS AND THE NTC SENSORS To remove the induction coil assembly and the NTC sensor, first remove the ceramic glass top. Then: Detach the retaining spring which secures the NTC thermal protector (see fig. - Page 30 2. Remove the insulating disk. Fig. 38 1. INSULATING LAYER 2. INDUCTION COIL 3. INDUCTION COIL ASSEMBLY Fig. 39 1. REAR INDUCTION COIL 2. NTC THERMAL PROTECTOR - REAR COIL 3. FRONT INDUCTION COIL 4. NTC THERMAL PROTECTOR - FRONT COIL 3.
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Page 31: Coil Assembly Anchor System
6.2.1 - COIL ASSEMBLY ANCHOR SYSTEM The coil assemblies are fixed in position by suspension springs designed to press them against the lower surface of the glass top. To remove the coil assembly, simply lift it out, removing the springs from their respective positioning holes (see Fig. -
Page 32: Removing The Power Board Module
6.3 - REMOVING THE POWER BOARD MODULE To remove the power board module, proceed as follows: Remove the ceramic glass top. Remove the induction coil assemblies (see Section 6.2). Detach the connectors. Straighten out the anchor tabs (two on the right, two on the left) (see Fig. 43 e 44). Fig. - Page 33 4. Detach the NTC sensor connector (see Fig. 45). Fig. 45 1 - NTC SENSOR CONNECTOR CABLE 2 - NTC SENSOR CONNECTOR 3 - POWER BOARD MODULE 5. Detach the NTC sensor (see Fig. 46). Fig. 46 1 - NTC SENSOR 2 - INDUCTION COIL ASSEMBLY 6.
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Page 34: Removing The Control Board
6.4 - REMOVING THE CONTROL BOARD To remove the control board module, proceed as follows: 1. Remove the ceramic glass top. 2. Detach the connectors from the board (see fig. 47). 3. Detach the control unit board from the plastic spring clips (see fig. 48). 4. -
Page 35: Removing The Control Potentiometer
6.5 - REMOVING THE CONTROL POTENTIOMETER To remove the control potentiometer, proceed as follows: 1. Pull the knob from the spindle (see fig. 49). 2. Remove the glass top. Fig. 49 3. Remove the two screws from the lower part of the panel and remove the control panel itself (see Fig. 50). Fig. -
Page 36: Circuit Diagram
7 - CIRCUIT DIAGRAM SOI 05.09 FV 36/36 599 71 58-20...