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TAKE-A-LABEL
16900 Power Dr.
Nunica, MI 49448
Phone (616) 837-9300
Fax (616) 837-9301
http://www.take-a-label.com
E-Mail:
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Related Manuals for TAKE-A-LABEL TAL-3000C
Summary of Contents for TAKE-A-LABEL TAL-3000C
- Page 1 TAKE-A-LABEL 16900 Power Dr. Nunica, MI 49448 Phone (616) 837-9300 Fax (616) 837-9301 http://www.take-a-label.com E-Mail: takealabel@msn.com...
- Page 2 3000C Tamp Labeler...
- Page 4 Introduction Section #1...
- Page 5 General Thank you for purchasing the TAL-3000C continuous duty tamp labeler. The TAL- 3000C system is known for its high quality and operating simplicity. With proper maintenance it will provide years of dependable and trouble free service. Our equipment is manufactured to the strictest standard and is thoroughly tested before being released into the field.
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Page 6: System Operation
System Operation Section #2... - Page 7 Threading: 1. Remove outer unwind disk (A) install new label roll and replace disk. 2. Route label web under idler roller (C). 3. Route label web around idler roller (D). 4. Thread label web through label sensor (E). 5. Route label web around the bottom of roller (F). 6.
- Page 8 Traction Roller Pinch Roller Allen Bolt Cam Lock ’ ’ Page 2.10...
- Page 9 Replacement: 1. Turn power off and unplug the labeler. 2. Move the tamp pad out of your way. 3. Remove the old covering by peeling it off. 4. Clean all the old adhesive off of the peel bar. 5. Remove the blue liner. 6.
- Page 10 “ ” “ ” Page 2.12...
- Page 11 Unpack TAL-3000C tamp labeler system from the shipping container. Inspect the labeler for damage during shipping. If damage is observed, please notify TAL before continuing. Place the labeler on a firm level surface. Plug the labeler into a 110 VAC 15 AMP (GROUNDED) Outlet. Note: Extension cords may result in improper labeler operation, and are not recommend by TAL.
- Page 12 Power Switch Turn power switch ( located on top of machine ) on. Check label setup by moving something in front of the product photo eye to advance one label ( See page 2.7 for label setup ). Tamp Head Set Collar Set the tamp stroke by placing the product under the tamp pad.
- Page 13 Loosen For Adjustment (A) Cylinder Rod Adjustment of ( A ): The height of the peel plate and the tamp pad will vary with different labels but, for a place to start is to have the peel plate and the tamp pad to be even. You can move it up or down from there.
- Page 14 Screw located behind slotted plate Adjustment of (B): The distance between the tamp pad and the peel plate should be as close as possible without hitting the peel plate when the tamp head travels down. To adjust the distance, loosen the two screws located behind the slotted plate. Note: The tamp pad must be level to your product when you are done adjusting the tamp pad in both A and B adjustments.
- Page 15 Adjustment of (C): The air assist tube can be adjusted in two ways, rotation and air flow. Rotation: On the far side of the tube there is a clamp, loosen the screw and you can rotate the tube. It should be rotated about to the center of the tamp head. If the rotation is not adjusted the air will get under the label and it will fly off the tamp pad.
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Page 16: Label Set Up
The TAL-3000C has a label speed feature that will help you dispense some of the most difficult labels or help you obtain faster cycle times. - Page 17 Adjusting Dwell Time: 1. Turn the labeler off; unplug the power cord from power source. 2. Remove the electric cover by removing the screws. 3. Locate the potentiometer (A & B) located on the electrical board. Potentiometer (A) determines the time for the tamp head to advance out, (B) determines the time for the tamp head to return back.
- Page 18 Speed Flow Control Adjustment Screws Adjusting Tamp Head Speed: 1. Turning the speed flow control screw clockwise makes the tamp travel slower. 2. Turning the speed flow control screw counter clockwise makes the tamp travel faster. 3. One side is for the tamp head extend, the other side is for the tamp head return. Page 2.9...
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Page 19: Maintenance Procedures
Maintenance Procedures Section #3... - Page 20 Cleaning Instructions: A. Label rollers: The rollers should be cleaned and checked for wear every 500 hours of operation. The rollers can be cleaned with a mild detergent or isopropyl alcohol. B. Label Sensor: The photoelectric label sensor should be inspected every 500 hours of operation or if erratic label placement becomes a problem.
- Page 21 A. Peel Plate: The peel edge should be inspected for wear every 500 hours of operation and for adhesive buildup every time the system is rethreaded. B. Unwind Felt Slip Disk: This braking surface should be periodically checked to ensure that the felt disk is clean and dry.
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Page 22: Filter Element Replacement
Filter Element Replacement: Spring And Pin In This Part Air Spinner Filter Cap 1. It is best if you remove the filter / regulator from the machine, but not necessary, watch the spring and pin so you don’t lose them and you know how they go back in the housing. -
Page 23: Preventive Maintenance
Preventive Maintenance Fuse Installation: 1. Disconnect power from the labeler by unplugging the labeler. 2. Remove the fuse cap from the labeler by rotating the fuse cap counterclockwise. Fuse # 45157 Fuse Cap Fuse Holder • Check the peel edge every 500 hours of operation, replace if nessary. Peel Edge Coating Page 3.4... -
Page 24: Troubleshooting Guide
Troubleshooting Guide PROBLEM PROBABLE CAUSE No Power Machine Not Plugged In No Main Power Fuse Blown (See page 3.4) Label Will Not Feed Label Sensor Set Up Incorrectly (See page 2.12 , 2.13) No Power (See Above) Labels Feed Out Non-Stop Label Sensor Set Up Incorrectly(See page 2.12 , 2.13) Label Sensor Blocked... - Page 25 Machine Component Description Section #4...
- Page 26 Speed Speed Power Motor S.S. Alarm S.D. Ext./Int. White Brown White Brown MOV1 MOT H MOT C BLOW H POWER BLOW C FUSE TAMP H TAMP C 120 Vac Black 120V H 120 Vac Black 120V C Pilot Light GROUND FS N.O.
- Page 27 EYE O/P Ground Green EYE - COUNT + COUNT- Eye Brown Eye White Eye Blue DATE: LABEL 12/23/01 TAKE-A-LABEL OVERRUN DRAWN BY: Glen G. 3631 44th Street SUITE C GRAND RAPIDS, MI 49512 APPROVED BY: TITLE: 3000C Elec. Drawing Counter Mat.
- Page 28 ITEM QUAN DESCRIPTION PART# Motor Housing 31055 Rear Cover 31054 Power Cord 45217 Cord Grip 30112 Fuse Holder 45155 Main Line Fuse 45157 On/Off Switch 25119 Rear Cover Fastening Clips 25125 Rear Cover Fastening Screws 25124 Label Advance Dial Speed Dial...
- Page 29 On/Off Switch 25119 Rear Cover Fastening Clips 25125 Rear Cover Fastening Screws 25124 Label Advance Dial Speed Dial DATE: 12/24/01 TAKE-A-LABEL DRAWN BY: Glen G. 3631 44th Street SUITE C GRAND RAPIDS, MI 49512 APPROVED BY: TITLE: Rear Housing Assembly Mat.
- Page 30 ITEM QUAN DESCRIPTION PART# Main Drive Board 31057 Drive Board Spacer 31027 MOV1 MOT H MOT C BLOW H BLOW C TAMP H TAMP C 120V H 120V C GROUND FS N.O. FS COM EYE + EYE O/P EYE - COUNT + COUNT- LABEL...
- Page 31 GROUND FS N.O. FS COM EYE + EYE O/P EYE - COUNT + COUNT- LABEL OVERRUN DATE: 12/24/01 TAKE-A-LABEL DRAWN BY: Glen G. 3631 44th Street SUITE C GRAND RAPIDS, MI 49512 APPROVED BY: TITLE: Drive Board Assembly Mat. SCALE...
- Page 32 Blow/Vac Valve To Vacuum Manifold Blow Tube Regulator Tamp Cylinder Filter Tamp Valve...
- Page 33 Blow/Vac Valve To Vacuum Manifold Blow Tube Regulator Tamp Cylinder Filter Tamp Valve DATE: 12/23/01 TAKE-A-LABEL DRAWN BY: Glen G. 3631 44th Street SUITE C GRAND RAPIDS, MI 49512 APPROVED BY: TITLE: 3000C Pnematic Schematic Mat. SCALE SIZE DRAWING FILE NAME DWG.
- Page 34 ITEM QUAN DESCRIPTION ASSY# Unwind Assembly Page 4.7 Rewind Assembly Page 4.5 Traction Unit Assembly Page 4.6 Idler Roller Assembly Page 4.4 Front Tamp Assembly Page 4.9 Label Scanner Assy Page 4.12 Valve Stack Assembly Page 4.14 Drive Board Assembly Page 4.11 Peel Edge/Air Assist Page 4.8...
- Page 35 Page 4.8 Face Plate Weldment Page 4.13 Rear Housing Assembly Page 4.10 On / Off Switch 25119 Rubber Feet 45195 DATE: 12/24/01 TAKE-A-LABEL DRAWN BY: Glen G. 3631 44th Street SUITE C GRAND RAPIDS, MI 49512 APPROVED BY: TITLE: 3000C Mat.
- Page 36 ITEM QUAN DESCRIPTION PART# Roller Tube 31006 Idler Shaft 31004 Roller Bearing 31015 Press-On End Cap 81830...
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Page 37: Idler Roller Assembly
DESCRIPTION PART# Roller Tube 31006 Idler Shaft 31004 Roller Bearing 31015 Press-On End Cap 81830 DATE: 12/24/01 TAKE-A-LABEL DRAWN BY: Glen G. 3631 44th Street SUITE C GRAND RAPIDS, MI 49512 APPROVED BY: TITLE: Idler Roller Assembly Mat. SCALE SIZE DRAWING FILE NAME DWG. - Page 38 ITEM QUAN DESCRIPTION PART# Waste Rewind Shaft 45112 Rewind Clip 45110 Rewind Shaft 31013 Rewind Mandrel Setscrew 45201 1/4-20 x 1/2 BHSCS 30608 1/4-20 Finished Hex Nut 31028 Rewind Pulley 31012 Rewind Bushing (Short) 31029 Rewind Belt 31272 Rewind Bracket Assembly 31060 Rewind Bushing (Long) 31017...
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Page 39: Rewind Assembly
31012 Rewind Bushing (Short) 31029 Rewind Belt 31272 Rewind Bracket Assembly 31060 Rewind Bushing (Long) 31017 DATE: 12/24/01 TAKE-A-LABEL DRAWN BY: Glen G. 3631 44th Street SUITE C GRAND RAPIDS, MI 49512 APPROVED BY: TITLE: Rewind Assembly Mat. SCALE SIZE DRAWING FILE NAME DWG. - Page 40 ITEM QUAN DESCRIPTION PART# Drive Motor Motor Spacer 31101 Drive Roller 31010 Outboard Support Shaft 31003 Outboard Support Plate 31001 Bronze Bushing 31017 Pinch Roller Side Plate 31009 Pinch Roller Set Collar 30074 Pinch Roller 31002 Pinch Roller Shaft 31005 Pinch Roller Cam 31007 Cam Lock Bushing...
- Page 41 30074 Pinch Roller 31002 Pinch Roller Shaft 31005 Pinch Roller Cam 31007 Cam Lock Bushing 31017 DATE: 12/24/01 TAKE-A-LABEL DRAWN BY: Glen G. 3631 44th Street SUITE C GRAND RAPIDS, MI 49512 APPROVED BY: TITLE: Traction Unit Assembly Mat. SCALE...
- Page 42 ITEM QUAN DESCRIPTION PART# Unwind Disk 25110 Unwind Shaft 45109 Thumb Screw 26002 Clamp Collar 26001 Tension Spring 25113 Compression Washer 25112 Felt Washer 31065 Unwind Shaft Locking Nut 25121...
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Page 43: Unwind Assembly
Clamp Collar 26001 Tension Spring 25113 Compression Washer 25112 Felt Washer 31065 Unwind Shaft Locking Nut 25121 DATE: 12/24/01 TAKE-A-LABEL DRAWN BY: Glen G. 3631 44th Street SUITE C GRAND RAPIDS, MI 49512 APPROVED BY: TITLE: Unwind Assembly Mat. SCALE... - Page 44 ITEM QUAN DESCRIPTION PART# Peel Edge 31011 Air Assist Bracket 31008 Air Assist Blow Tube 30007 Air Assist Tube Fitting 30085 Drag Block 31056 Drag Plate 31025 Anti-Rotation Rod 30024 Peel Edge Covering 31080...
- Page 45 30085 Drag Block 31056 Drag Plate 31025 Anti-Rotation Rod 30024 Peel Edge Covering 31080 DATE: 12/24/01 TAKE-A-LABEL DRAWN BY: Glen G. 3631 44th Street SUITE C GRAND RAPIDS, MI 49512 APPROVED BY: TITLE: Peel Edge / Air Assist Assy Mat.
- Page 46 ITEM QUAN DESCRIPTION PART# Tamp Cylinder 30005 Cylinder Fittings 30143 Vacuum Fitting 30085 Cylinder Mount Plate 31021 Tamp Guide Rod 30024 Guide Rod Bushing 30004 Angle Bracket 31014 T-Nut 31053 Horz Tamp Mount Plate 31020 Manifold Mount Plate 30029 Tamp Head Varies With Label...
- Page 47 Angle Bracket 31014 T-Nut 31053 Horz Tamp Mount Plate 31020 Manifold Mount Plate 30029 Tamp Head Varies With Label DATE: 12/24/01 TAKE-A-LABEL DRAWN BY: Glen G. 3631 44th Street SUITE C GRAND RAPIDS, MI 49512 APPROVED BY: TITLE: Tamp Assembly Mat.
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