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TAKE-A-LABEL TAL-3100R Operation Manual

Round product label applicator
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TAKE-A-LABEL
16900 Power Dr.
Nunica, MI 49448
Phone: (616) 837-9300
Fax:
(616) 937-9301
http://www.take-a-label.com
E-Mail
sales@take-a-label.com
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Summary of Contents for TAKE-A-LABEL TAL-3100R

  • Page 1 TAKE-A-LABEL  16900 Power Dr. Nunica, MI 49448 Phone: (616) 837-9300 Fax: (616) 937-9301 http://www.take-a-label.com E-Mail sales@take-a-label.com Page 1 of 14...

  • Page 2: Machine Startup

    3. Plug the TAL-3100R into an 110VAC 10 AMP Grounded outlet. 4. Connect the labeler to a sufficient air supply. Minimum 80 PSI clean dry air. Note: The TAL-3100R typically operates around 30 PSI depending on the label. Label Threading: Remove outer unwind disc (48) install new roll of labels and replace disc.
  • Page 3 Teaching the photo eye: 1. It is recommended that you teach the photo eye (14) with every new roll of labels used. 2. Remove one label from the webbing and place the webbing only in the photo eye. 3. Press and hold the “Normal” button on photo eye for 3 seconds. When the lights finish flashing the photo eye is taught.

  • Page 4: Label Setup

    Label Setup: The label advance potentiometer resides on top of the TAL-3100R electrical housing. The purpose is to adjust the stopping position of the label with respect to the peel plate. With the label advance pot turned all the way counterclockwise the photo eye will stop the applicator instantly when it senses a gap.
  • Page 5 Product Carriage Setup 1. Keeping the product carriage table (34) level, raise or lower the product carriage by loosening the ratchet handles (2). Position the carriage with a ½” gap between the rubber traction roller (30) and the top of the bottle when the head is in the raised position. 2.
  • Page 6 Recommended Spare Parts List TAL-3100R: Qty. Description Part # Pinch Roller 31002 Waist wind Clip 45131 Drive V Belt 21031 Timing Belt 31834 Unwind Disc 45136 Label Drive Motor 76800 Feed Head Motor 31839 Rubber Drive Roller 31408 Foot Switch...
  • Page 7 Depending on frequency of use and importance of the machine function, this list may need to be modified to include more of each part to prevent any down time. Page 7 of 14...
  • Page 8 Page 8 of 14...
  • Page 9 Page 9 of 14...
  • Page 10 TAL-3100R Parts List Item # Description 11004 Roller Support Bracket 11007 Carriage Ratchet Handle 11008 Unwind Shaft 11010 Carriage Bolt 11016 Waste Wind Shaft 21031 Gates Drive Belt 21026 Motor Spacers 21027 Left Torsion Spring 21028 Right Torsion Spring 25112...
  • Page 11 31834 Timing Belt 31835 Bronze Bearing 37007 Product Rollers 40007 On/Off Switch 45131 Clip 45136 Unwind Disc 45155 Fuse Holder 45157 Fuse 45217 Power Cord 72618 Felt Pad 76800 Heavy Duty Motor 31839 Feed Head Motor (No Brake) 81912 Small Cord Grip Page 11 of 14...

  • Page 12: Optional Accessories

    It is expessially useful for larger bottles or containers that have lips or ridges that can affect how the bottle rotates in the carriage. The All Purpose Carriage also allows some tapered products to be run on the TAL-3100R. Lion 8200 Clear Label Photo Eye: 1.
  • Page 13 performance improves, but always keep the three Triple-Checklights on when running. Front and Back Label Option Setting First Label Advance: Turn both label advance dials counter clockwise to 0.0. Then turn label spacing dial to 5.0. Cycle the machine. Focus only on the first label. Using the 1 label advance pot on the left.
  • Page 14 Registered Ink Imprinter: The registered ink imprinter allows you to imprint an alphanumeric code on the label prior to application to the bottle. This is commonly used for batch codes, expireation dates, or lot codes. • To adjust the printing location left to right on the web. Loosen two knobs and slide coder to appropriate location.