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TAKE-A-LABEL TAL-3000R Operation Manual

Round product label applicator
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TAKE-A-LABEL
th
3631 44
Grand Rapids, MI 49512-3950
Phone: (616) 698-1882
Fax:
(616) 698-2812
http://www.take-a-label.com
E-Mail
takealabel@msn.com
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Summary of Contents for TAKE-A-LABEL TAL-3000R

  • Page 1 TAKE-A-LABEL ® 3631 44 Street, Suite C Grand Rapids, MI 49512-3950 Phone: (616) 698-1882 Fax: (616) 698-2812 http://www.take-a-label.com E-Mail takealabel@msn.com...
  • Page 3 Section 1 (Introduction) General Page 1.1 Section 2 (System Operation) Machine Start Up Page 2.1 Label Threading Page 2.2 Label Tensioning Page 2.3 Product Carriage Adjustment Page 2.4 Product Carriage Adjustment Page 2.5 Product Drive Head Adjustment Page 2.6 Product Drive Head Adjustment Page 2.7 Label Position Page 2.8...

  • Page 4: Section 3 (Maintenance Procedures)

    Section 3 (Maintenance Procedures) General Maintenance Page 3.1 General Maintenance Page 3.2 General Maintenance Page 3.3 Preventive Maintenance Page 3.4 Preventive Maintenance Page 3.5 Spare Parts List Page 3.6 Troubleshooting Guide Page 3.7 Section 4 (Machine Component Description) Electrical Schematics Page 4.1 3000R Assembly Table of Contents Page 4.2...
  • Page 5 Section #1...
  • Page 6 Thank you for purchasing the TAL-3000R Round Product Labeler. The TAL-3000R system is known for its high quality and operating simplicity. With proper maintenance it will provide years of dependable and trouble free service. Our equipment is manufactured to the strictest standard; and is thoroughly tested before being released into the field.
  • Page 7 Section #2...
  • Page 8 Unpack the TAL-3000R system from the shipping container. Inspect the labeler for damage. If you see any damage, please notify the shipping company and TAL before setting the labeler up and using it. Set labeler on an appropriate stand or table.
  • Page 9 Unwind Disk Label Sensor Take-up Unwind Peel Plate Cam Lock Traction Roller Rewind Mandrel Pinch Roller Threading: 1. Turn labeler off. 2. Remove the outer unwind disk. 3. Install a new label roll on unwind shaft. 4. Replace the unwind disk. 5.
  • Page 10 Take-Up Rocking Motion Set Screw Tension Knob Rocking Motion Tensioning: 1. Begin dispensing labels. 2. Unlock set screw on tension knob. 3. Slowly turn the tension knob on the unwind until the take-up starts a slight rocking motion as labels are dispensing. 4.
  • Page 11 Traction Roller Center Line Product Line Product Carriage Set Screws Adjusting Product Carriage: 1. Loosen the setscrews on both sides of one of the rollers, adjust the roller so your product is in the center of the traction roller. Note: the product must not be too low.
  • Page 12 Traction Roller 1/2" Gap Product Carriage Bolts (2) Product Carriage 1. Raise or lower the product carriage by loosening the product carriage bolts. Move the product carriage to make a gap of ½” between the traction roller and your product. 2.
  • Page 13 Product Drive Head Air Pressure Adjustment Air gauge Page 2.6...
  • Page 14 Flow Control ’ ’ Page 2.7...
  • Page 15 Label Advance Label Advance Position: Before being dispensed, each label should stop near to the edge of the peel plate, but should not come off the peel plate. Adjust the label advance as follows: 1. Unlock the LABEL ADVANCE +/- dial. The dial is located on top of the labeler’s control unit.
  • Page 16 “ ” “ ” Page 2.9...
  • Page 17 Lock Unlock Cam Lock Pinch Roller Teaction Roller ’ ’ Page 2.12...
  • Page 18 Thrust Bearing Adjustment Nut Bearing Adjustment: 1. The thrust bearing adjustment nut should be checked periodically. 2. With labeler unplugged you should to tighten the nut with a little pressure on the thrust bearing so everything is snug; however not too tight.
  • Page 19 Thrust Bearings Pivot Spacer Thrust Bearing Nut Checking Bearings And Lubing: 1. Turn power off; unplug the labeler. 2. Locate the screws around the product drive motor housing and remove. 3. Note; the motor leads, unplug the motor leads and set the housing down. 4.
  • Page 20 Section #3...

  • Page 21: General Maintenance

    The TAL-3000R Round Product Labeler is designed and built with the finest components, but proper preventative maintenance will help add to the life of your system. With the proper maintenance, you may enjoy years of trouble free operation.
  • Page 22 E. Peel Plate: Inspect the peel edge for wear every 500 hours of operation. Check for adhesive buildup each time the system is rethreaded. Use isopropyl alcohol to remove adhesive buildup. Also check the UHMW covering on the edge of the peel plate for wear.
  • Page 23 a nce G. Product Drive Thrust Adjustment: Inspect and grease thrust bearings every 500 hours of operation. Also grease pivot shaft at the same time. Page 3.3...

  • Page 24: Preventive Maintenance

    Preventive Maintenance The TAL–3000R is designed and built with the finest components, but proper preventative maintenance will help add to the life of your system. With the proper maintenance you should enjoy years of trouble free operation. Manual Water Drain Air Filter Element •...
  • Page 25 Preventive Maintenance Fuse Installation: 1. Disconnect power from the labeler by unplugging the labeler. 2. Remove the fuse cap from the labeler by rotating the fuse cap counterclockwise. 3. Inspect fuse, if it needs replacing. Use 5 amp fuse, install fuse in cap and replace fuse cap.
  • Page 26 Recommended Spare Parts List TAL-3000R Qty. Description Part # Price Spring/ Dancer roll 31365 $9.00 Spring/ Drive roller 31357 $6.00 Drive belt/ Waist wind 31374 $19.00 Air Cylinder 31347 $68.00 Motor 76800 $184.00 Product Drive Motor 31341 $151.00 Foot Switch 30110 $65.00...

  • Page 27: Troubleshooting Guide

    Troubleshooting Guide PROBLEM PROBABLE CAUSE No Power Machine Not Plugged In No Main Power Fuse Blown (See page 3.5) Label Will Not Feed Label Sensor Set Up Incorrectly (See page 2.9 or 2.10) No Power (See Above) Labels Feed Out Non-Stop Label Sensor Set Up Incorrectly(See page 2.9 or 2.10) Label Sensor Blocked...
  • Page 28 Section #4...
  • Page 29 TAKE-A-LABEL...
  • Page 30 Page 4.10 Page 4.3 Page 4.5 Page 4.4 Page 4.6 Page 4.9 Main Frame 31301 Page 4.8 Page 4.7 Base Plate 31302 TAKE-A-LABEL...
  • Page 31 TAKE-A-LABEL...
  • Page 32 TAKE-A-LABEL...
  • Page 33 TAKE-A-LABEL...
  • Page 34 TAKE-A-LABEL...
  • Page 35 TAKE-A-LABEL...
  • Page 36 TAKE-A-LABEL...
  • Page 37 TAKE-A-LABEL...
  • Page 38 TAKE-A-LABEL...
  • Page 39 Control Board 31255 V Belt Tensioner 31282 Shoulder Bolt 31283 V Belt Tensioner Roller 31380 Extended Scammer Bracket 31047 Fiber Optics Cable 30090 Clamp 3/8 x 3/8 31370 Extension Rod 31366 Clamp 3/8 x 1/2 31369 Solenoid Valve 31339 Silencer 60061 Filter Regulator 30124...
  • Page 40 Motor Cover 31379 Motor Housing 31055 Motor Housing Cover Plate 31054 Amplifier Unit 30106 Small Cord Grip 81912 Foot Switch 30110 Power Cord 45152 Power Cord Grip 45153 Page 4.13 Rev. A 9/15/99...
  • Page 41 Section #5...