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Enerpac W Series Instruction Sheet

Enerpac W Series Instruction Sheet

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Instruction Sheet
W-Series
Hydraulic Torque Wrenches
EIS591141
English (GB)
Rev. C
06/2009

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Summary of Contents for Enerpac W Series

  • Page 1 Instruction Sheet W-Series Hydraulic Torque Wrenches EIS591141 English (GB) Rev. C 06/2009...
  • Page 2 CD with Instruction Sheets in PDF-format Please find the CD enclosed in the back of this manual Choose the required product series from the left side of the screen, then click on the required language. The following languages are listed: English (GB) Français (FR) Deutsch (DE)
  • Page 3: Table Of Contents

    Instruction sheet Torque wrenches W-series Index Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety .
  • Page 4: Introduction

    Be aware that the operator is fully provides 360 degree X-axis and responsible during the operation of 160 degree Y-axis rotation for better this tool. Enerpac is not responsible for positioning of the wrench and hoses in damage or injury caused by misuse of confined applications.
  • Page 5 The maximum torque output of the end is secured. tool must always exceed the torque Always use Enerpac pumps and required to loosen or tighten the nut hoses. or bolt. Make sure appropriate guards are...
  • Page 6: Assembly And Adjustments

    Make sure to minimize torsional and bending stresses in the tool, the hex ratchet and any accessories. Do not strike the tool with a hammer while under a full load. This will invalidate the guarantee. Always observe the maintenance instructions. Assembly and adjustments Overview and features (fig.
  • Page 7 Make sure the quick connect couplings are securely attached before operating the tool. Fig. D The tool is fitted with male and female quick-connect couplings. Use Enerpac twin safety hoses only. Refer to the table below. 4 13 Hose model number Description...
  • Page 8: Operation

    Contact Enerpac if a suitable reaction point is not available. Enerpac has extensive experience with providing special reaction devices.
  • Page 9 Stop operation immediately if a gap appears between the cylinder locating plate and the drive unit. ..2 To loosen a nut or bolt (fig. H) • Apply releasing oil to the threads. Allow the oil to soak. • Position the tool on the nut or bolt with the anti-clockwise (-) side facing upwards.
  • Page 10: Maintenance And Troubleshooting

    • Check tightness of swivel or TSP Pro- an approved and authorized series manifold pin screws (see 5.2.1) technician appointed by Enerpac. and gland. Recommended service intervals are: • Pressurise the drive unit to maximum a) 3 months –...
  • Page 11 Full maintenance • Reverse the procedure to reassemble • Pressurise the assembled drive unit to 5.2.1 The hydraulic drive unit max pressure (Advance and Retract), • Remove the circlip from the swivel and check for any signs of leakage. coupling. •...
  • Page 12 • As a check, figure M and the table below indicates the correct height for the drive unit retaining pin (X) and the fail safe pin (Y). (mm) (inch) (mm) (inch) W2000 4,00 .157 3,00 .118 W4000 5,00 .197 3,00 .118 W8000 6,00...
  • Page 13: Technical Specifications & Torque Settings

    Fig. N Fig. O * Note on 6.1 fastener head capacity: When using reducer inserts with wall thickness less than those listed below the insert may experience reduced component life: W2000 3,50 mm (0.14") W4000 4,69 mm (0.18") W8000 6,0 mm (0.24") W15000 6,69 mm (0.26") Technical specifications...
  • Page 14 .2 Fastener head capacities (fig. N) .2.1 Metric system table Drive unit Fastener head Hexagon size Weight W2000 W2107 31,0 53,7 W2108 33,5 58,2 W2110 33,5 58,2 W2113 36,5 60,5 W2200 39,0 63,1 W2203 41,8 68,6 W2206 44,5 64,8 W4000 W4203 44,0 73,4...
  • Page 15 .2.2 Imperial system table Drive unit Fastener Hexagon size Weight head inch inch inch W2000 W2107 1.22 2.11 W2108 1.32 2.29 W2110 1.32 2.29 W2113 1.44 3.38 W2200 1.54 2.48 W2203 1.65 2.70 W2206 1.75 2.55 W4000 W4203 1.73 2.89 W4206 1.83 2.78...
  • Page 16 ..1 Metric system table W2000 W000 W8000 W15000 Pump pressure (bar) Torque (Nm) Torque (Nm) Torque (Nm) Torque (Nm) 1085 2034 1953 3661 1411 2821 5288 1627 3254 6102 1844 3688 6915 1031 2061 4122 7729 1139 2278 4556 8542 1248 2495 4990...
  • Page 17: Recommended Spare Parts

    Recommended spare parts Hydraulic drive unit .2.1 To order spare parts 1 Seal kit (item 8.0) Quote the information below when – 1 Cylinder gland 'O' ring ordering spare parts: – 1 Piston seal - The assembly name and serial – 1 Piston rod 'O' ring numbers.
  • Page 18 Recommended tool kit W8000 W2000 – 1 7/8" spanner – 1 7/8" spanner – 1 3/4" spanner – 1 3/4" spanner – 1 5/8" spanner – 1 5/8" spanner – 1 Circlip pliers – 1 Circlip pliers – 1 Seal extraction tool –...
  • Page 19 Please contact Enerpac if the CD is not included, or visit www.enerpac.com for a download of the manual.
  • Page 20 32, avenue de la Baltique Technical Inquiries: +1 800 558 0530 91140 Villebon/Yvette, France techsupport@enerpac.com.sg Technical Inquiries: Tel: +33 1 60 13 68 68 techservices@enerpac.com Fax: +33 1 69 20 37 50 819 © Enerpac 06-009 - Subjects to change without notice.

This manual is also suitable for:

W2000W4000W8000W15000