Enerpac Equalizer SWi12/14TMEX Operation And Maintenance Manual
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Enerpac Equalizer SWi12/14TMEX Operation And Maintenance Manual

Flange spreading wedge
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Operation and Maintenance Manual
SWi12/14TMEX/ SWi20/25TEEX/ SWi20/25TIEX
Flange Spreading Wedge
Document Number: IM_SWi_EX
Document Revision: 14
Document Revision Date: 15-OCT-2021
Document Language: ENGLISH EN
To reduce the risk of injury, users must read and understand this document before use.

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Summary of Contents for Enerpac Equalizer SWi12/14TMEX

  • Page 1 Operation and Maintenance Manual SWi12/14TMEX/ SWi20/25TEEX/ SWi20/25TIEX Flange Spreading Wedge Document Number: IM_SWi_EX Document Revision: 14 Document Revision Date: 15-OCT-2021 Document Language: ENGLISH EN To reduce the risk of injury, users must read and understand this document before use.

  • Page 3: Table Of Contents

    Contents 1. SAFETY ................................2 1.1 SAFETY PRECAUTIONS ........................2 2. COMPLIANCE STATEMENT(S) ........................4 2.1 CONFORMANCE TO NATIONAL AND INTERNATIONAL STANDARDS ..........4 2.2 ATEX COMPLIANCE STATEMENT ....................... 4 3. FEATURES & COMPONENTS ........................5 3.1 SWI12/14TMEX MECHANICAL SPREADING WEDGE FEATURE DIAGRAM ........5 3.2 SWI12/14TMEX MECHANICAL SPREADING WEDGE - FEATURE EXPLANATION ......

  • Page 4: Safety

    1. Safety 1.1 Safety Precautions Read all instructions carefully. Follow all recommended safety precautions to avoid personal injury as well WARNING as damage to the product and / or damage to other property. Equalizer cannot be responsible for any Failure to observe and comply with the following damage or injury from unsafe use, lack of maintenance, precautions could result in death or serious personal or incorrect operation.
  • Page 5 • Never leave the system unattended when under • Keep hydraulic equipment away from flames and pressure. When the system is under pressure DO heat. Excessive heat will soften packings and NOT STAND IN LINE with the direction of force of seals, resulting in fluid leaks.

  • Page 6: Compliance Statement(S)

    Copies of the EU Declaration as well as the UK Self- Declaration are enclosed with each shipment. 2.2 ATEX Compliance Statement In addition to the CE mark, the Equalizer SWi12/14TMEX, SWi20/25TIEX, and SWi20/25TEEX tools carry the ATEX mark and classification: •SWi12/14TMEX...

  • Page 7: Features & Components

    3. Features & Components 3.1 SWi12/14TMEX Mechanical Spreading Wedge Feature Diagram SWi12/14TMEX Jaw Wedge Cover Plate Body Mechanical Cylinder Handle Assembly Anchor Point Figure 1: 3.2 SWi12/14TMEX Mechanical 3.2.2 SWi12/14TMEX Tool Function Spreading Wedge - Feature Explana- Mechanical Tool Operation tion The SWi12/14TMEX Spreading Wedge uses mechanical torque to advance the wedge and spread the jaws.
  • Page 8 Retracting The SWi12/14TMEX Retract the tool by manually applying force to the torque wrench in the anti-clockwise direction. When using multiple tools, work around all wrenches to keep the spreading force balanced as the gap is closed. 3.2.3 Operating Conditions Grease Limitations: Figure 3: Minimum Temperature:...

  • Page 9: Swi20/25Tiex Integral Hydraulic Spreading Wedge Feature Diagram

    3.3 SWi20/25TIEX Integral Hydraulic Spreading Wedge Feature Diagram SWi20/25TEEX Jaw Wedge Cover Plate Body Integral Pump Cylinder Handle Assembly Anchor Point Integral Pump Handle Integral Pump Air-Vent Figure 5: 3.4 SWi20/25TIEX Integral Hydraulic 3.4.2 SWi20/25TIEX Tool Function Spreading Wedge - Feature Explanation Hydraulic Tool Operation Prior to operation, ensure the air-vent in the integral The SWi20/25TIEX Spreading Wedge uses an integral...
  • Page 10 Actuating The SWi20/25TIEX Air Relief Instructions Follow the SWi Tool Operation instructions, using the In the event of air build-up within the cylinder-pump sub- following instructions to actuate the SWi20/25TIEX tool assembly, the following procedure should be executed: in particular: Select advance (+), and pump the handle to extend When advance (+) is selected, pumping the handle of the piston around 30 mm [1.2"].
  • Page 11 3.4.3 Operating Conditions Grease Limitations: Minimum Temperature: -5 °C [23 °F] Maximum Temperature: 40°C [104 °F] Hydraulic Tools: Minimum Jaw Contact Temperature: -30 °C [-22 °F] Maximum Jaw Contact Temperature: 70 °C [158 °F] 3.4.4 SWi20/25TIEX Kit Contents SWi20/25TIEX Standard Kit 1 x SWi20/25TEEXA Spreading Wedge Wedgehead 1 x 700 bar [10 000 psi] Integral Hydraulic Pump/Cylinder 1 x Set of Safety Blocks 1 x Pair of Stepped Blocks...

  • Page 12: Swi20/25Teex External Hydraulic Spreading Wedge Feature Diagram

    3.5 SWi20/25TEEX External Hydraulic Spreading Wedge Feature Diagram SWi20/25TEEX Jaw Wedge Cover Plate Body Integral Pump Cylinder Handle Assembly Anchor Point Figure 9: 3.6 SWi20/25TEEX External Hydraulic 3.6.2 SWi20/25TEEX Tool Function Spreading Wedge - Feature Explanation Hydraulic Tool Operation The SWi20/25TEEX Spreading Wedge uses a hydraulic The SWi20/25TEEX Spreading Wedge uses an external cylinder to advance the wedge and spread the jaws.
  • Page 13 Air Relief Instructions SWi20/25TEEXTSEX Twin Kit - ATEX Support Equipment If full pressure is not achieved an air-lock may be present in the hydraulic system. Refer to the hand pump manual 2 x SWi20/25TEEXA Spreading Wedge Wedgeheads for instructions for corrective actions. 2 x 700 bar [10 000 psi] Hydraulic Cylinders 2 x 700 ...

  • Page 14: Technical Product Data

    4. Technical Product Data 4.1 Dimensional Callout Art 4.1.1 SWi12/14TMEX/ SWi20/25TIEX/ SWi20/25TEEX Dimensions 152mm [6"] 152mm [6"] 152mm [6"] SWM12 SWH20 Stepped Block SWC20 31.8mm [1.3"] 87.5mm [3.4"] 53.5mm [2.1"] 10.5mm [0.4"] 71.5mm [2.8"] 37.5mm [1.5"] 55.5mm [2.2"] 21.5mm [0.9"] 40mm [1.6"] 6mm [0.2"] Tool...
  • Page 15 4.1.2 Safety Block Dimensions for SWi12/14TMEX/ SWi20/25TIEX/ SWi20/25TEEX LARGE SAFETY BLOCK SMALL SAFETY BLOCK Figure 11: 4.1.3 SWI20/25TIEX Handle Rod 303.5mm [2.99"] ∅20.0mm ∅16.0mm ∅12.0 mm [2.99"] [2.99"] [2.99"] Figure 12: IM_SWi_EX_Rev14...

  • Page 16: Spreading Wedge Specifications Table

    4.2 Spreading Wedge Specifications Table (See Fig 27 location of dimensions A) Flange Model Type Maximum Spreading Dimensions Number Spreading Distance Jaw Width Tool Weight Force Maximum Minimum Per Tool Access Gap [kN] [mm] [mm] [mm] [kg] 140.0 103.5 60.0 SWi12/14TMEX Mechanical [4.07"]...

  • Page 17: Operation

    5. Operation 5.1 Initial Setup and Inspection Before attaching the tool ensure at least two flange bolts remain in place. These should be 180 degrees apart with their nuts loosened sufficiently to enable flange work to be carried out. Leaving these bolts in place will help to MINIMUM ACCESS GAP reduce unwanted lateral flange movement during flange...

  • Page 18: Flange Work

    Ensure the full width of the selected Safety Block step is As the flange approaches its fully closed position, fully inserted before gradually retracting the tool until the support the tool to avoid it dropping out of the joint. flange load has been applied to the Safety Block. Ensure that care is taken to prevent objects being dropped.

  • Page 19: Handle

    5.8 Lanyard To remove the Stepped Blocks unscrew the M6 counter- sunk screw. Do not force the screw out of the Stepped SWi tools are supplied with a secure anchor point and Block, it is deliberately retained to prevent it becoming a lanyard.

  • Page 20: Sub-Sea Usage

    5.9 Sub-Sea Usage 5.9.3 SWi20/25TEEX SWi20/25TEEX tools require a hydraulic hand pump that 5.9.1 SWi20/25TIEX is fitted with a sealed-bladder type reservoir system to allows for sub-sea operation. SWi20/25TIEX tools are actuated by means of single- acting spring-return hydraulic cylinder and can be used The SWi20/25TEEX is actuated by means of single- sub-sea providing the following actions are taken: acting spring-return hydraulic cylinder and can be used...

  • Page 21: Maintenance

    7. Maintenance 7.1 Inspection 7.3 Servicing A thorough inspection should be carried out prior Missing, worn or damaged parts must be replaced. Use to usage, storage or transportation to ensure the only genuine Equalizer parts from approved distributors completeness and condition of the tool. or service centres.

  • Page 22: Parts List

    8. Parts List 8.1 Exploded Views - SWi12/14TMEX Note: Items marked supplied in Fasteners Kit 840140-01.  Items marked supplied in Stickers Kit 840150-01.  Items marked are not available.           ...
  • Page 23 8.2 Table of Parts - SWi12/14TMEX Item Description Part Numbers Wedge  Wedge Tip 830202-01 Handle 830400-01 Captive Fastener 830500-01 Lugs 830600-1 Anchor Point 830800-01 Spiral Retaining Ring 830313-01 Mechanical Cylinder 850300-01 SWi Jaw (Pair) 830100-01 Retaining Washer  M6 CSK Hex Screw ...
  • Page 24 8.3 Exploded Views - SWi12/14TMEX Mechanical Cylinder Note: Items marked supplied in Mechanical Cylinder Kit 850110-01.            8.4 Exploded Views - SWi12/14TMEX Mechanical Cylinder Service Kit IM_SWi_EX_Rev14...
  • Page 25 8.5 Table of Parts - SWi12/14TMEX Mechanical Cylinder Item Description Part Numbers Cylinder Base 850301-01 Drive Rod 850302-01 Cylinder Cap 850303-01 Push Rod 850304-01 Drive Hex 850305-01 Thread Stop 850306-01 Thrust Washer  Thrust Race  Spring Pin  M6 CSK Hex Screw ...
  • Page 26 8.6 Exploded Views - SWi20/25TEEX Note: Items marked supplied in Fasteners Kit 840140-01.  Items marked supplied in Stickers Kit 840150-01.  Items marked are not available.              ...
  • Page 27 8.7 Table of Parts - SWi20/25TEEX Item Description Part Numbers Wedge  Wedge Tip 830202-01 Hydraulic Cylinder - 10,000 psi 830300-01 Spiral Retaining Spring 830313-01 Handle 830400-01 Captive Fastener 830500-01 Lugs 830600-1 Anchor Point 830800-01 SWi Jaw (pair) 830100-01 Retainer Washer ...
  • Page 28 8.8 Exploded Views - SWi20/25TEEX Hydraulic Cylinder Note: Items marked supplied in Cylinder Service Kit 840110-01. ✢ ✢   ✢  ✢  ✢  ✢ ✢  ✢   ✢ ✢   ✢ 8.9 Exploded Views - SWi20/25TEEX Hydraulic Cylinder Service Kit IM_SWi_EX_Rev14...
  • Page 29 8.10 Table of Parts - SWi20/25TEEX Hydraulic Cylinder Item Description Part Numbers Cylinder Base 830301-01 Piston 830302-01 Cylinder End Cap 830303-01 3/8" NPT Coupler 10kpsi 300901-01 Wiper Seal ✢ Tension Die Spring ✢ Spring Lock ✢ M6 Capscrew ✢ O-Ring ✢...
  • Page 30 8.11 Exploded Views - SWi20/25TIEX Note: Items marked supplied in Fasteners Kit 840140-01.  Items marked supplied in Stickers Kit 840150-01.  Items marked are not available.              ...
  • Page 31 8.12 Table of Parts - SWi20/25TIEX Item Description Part Numbers Wedge  Wedge Tip 830202-01 Integral Pump Cylinder Assembly 840300-01 Handle 830400-01 Captive Fastener 830500-01 Lugs 830600-1 Anchor Point 830800-01 Spiral Retaining Spring 830313-01 SWi Jaw (pair) 830100-01 Retainer Washer ...
  • Page 32 8.13 Exploded Views - SWi20/25TIEX Integral Pump Cylinder Note: Items marked supplied in Clevis Kit 840160-01.  Items marked supplied in Cylinder Service Kit 840110-01.    Items marked supplied in Integral Bladder Kit 840120-01.     ...
  • Page 33 8.16 Exploded Views - SWi20/25TIEX Internal Manifold Service Kit 8.17 Exploded Views - SWi20/25TIEX Integral Bladder Service Kit IM_SWi_EX_Rev14...
  • Page 34 8.18 Table of Parts - SWi20/25TIEX Integral Pump Cylinder Item Description Part Numbers Cylinder Body 830301-01 Cylinder Vent Plug 830310-01 Piston 830302-01 840100-01 Cylinder Base 840301-01 Pump Piston Housing 376901-01 Bladder Housing 840302-01 Piston Housing Cap 372401-01 Swivel Clevis 372501-01 Clevis Screw 373201-01 Anti-Loosen Nut...
  • Page 35 Item Description Part Numbers O-Ring  Relief Valve Screw  Relief Valve Knob  Fixing Screw  Oil Fill Screw  Overload Cover Screw   O-Ring  Washer  O-Ring  Back Up Ring  Reservoir Bladder  O-Ring ...
  • Page 36 8.19 Exploded Views - Safety Block 8.20 Exploded Views -Safety Block Small Service Kit Large Service Kit Exploded View 8.21 Exploded Views - Step Block Service Kit 8.22 Exploded Views - Fastener Service Kit IM_SWi_EX_Rev14...
  • Page 37 8.23 Table of Parts - Safety Block Small Service Kit Item Description Part Numbers Safety Block Small Safety Block Handle 830021-01 Cap Screw M6x35 8.24 Table of Parts - Safety Block Small Service Kit Item Description Part Numbers Safety Block Large Safety Block Handle 830020-01 Cap Screw M6x35...

  • Page 38: Troubleshooting

    9. Troubleshooting 9.1 SWi20/25TIEX Troubleshooting Fault Possible Cause Corrective Action The wedge advances some of the The air-vent is obstructed by dirt or Carefully unblock the air-vent using way and then stops progressing debris. a small blunt object. The wedge doesn’t move There is an air-lock within the Select Retract (-) and prime pump hydraulic system.
  • Page 39 NOTES ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________...
  • Page 40 EQUALIZER INTERNATIONAL LTD. Sídlo Equalizer House Claymore Drive Aberdeen Skotsko AB23 8GD t: +44 (0) 1224 701970 www.equalizerinternational.com f: +44 (0) 1224 823791...

This manual is also suitable for:

Equalizer swi20/25teexEqualizer swi20/25tiex

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