Enerpac HXD Series Instruction Sheet

Enerpac HXD Series Instruction Sheet

Hydraulic torque wrenches

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EIS 59.112-2
05/01 Rev. B
Index:
English Instruction Sheet ..............................................................1-20
Deutsch Bedienungsanleitung ....................................................21-42
Italiano Manuale Istruzioni ..........................................................43-64
Español instrucciones ................................................................65-86
Nederlandse gebruikershandleiding ........................................87-108
Français Notice d'Emploi........................................................109-130
Folha de instruções ..............................................................131-150
........................................................................................151-170
From left to right: HR-46, CC-360, IN3-6046, HXD-30
Paragraph
Receiving instructions..................................
Product description......................................
Safety issues ................................................
Assembling the wrench................................
Connecting wrench to pump ......................
Pump requirements......................................
Air bleeding ..................................................
Instruction Sheet
Hydraulic Torque Wrenches
page
Pressure and torque setting ........................
2
Loosening and tightening ............................
2
Determine reaction point..............................
3
Maintenance and service ............................
6
Troubleshooting............................................
7
Maximum torque tables .............................. 12-15
7
Pressure vs. Torque tables .......................... 16-18
7
Specifications and dimensions ....................
HXD Series
8
8
8
9
11
19

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Summary of Contents for Enerpac HXD Series

  • Page 1: Table Of Contents

    Instruction Sheet Hydraulic Torque Wrenches HXD Series EIS 59.112-2 05/01 Rev. B Index: English Instruction Sheet ..............1-20 Deutsch Bedienungsanleitung ............21-42 Italiano Manuale Istruzioni ............43-64 Español instrucciones ..............65-86 Nederlandse gebruikershandleiding ........87-108 Français Notice d’Emploi............109-130 Folha de instruções ..............131-150 ..................151-170 From left to right: HR-46, CC-360, IN3-6046, HXD-30...
  • Page 2 To protect your warranty, use only enerpac hydraulic oil. 2.0 PRODUCT DESCRIPTION The Enerpac HXD torque wrench is a A CAUTION is used to indicate correct double-acting hand-controlled hydraulic tool operating or maintenance procedures and...
  • Page 3 DANGER: handle safety issues, cautions and warnings before pressurized hoses. Escaping oil starting to operate the Enerpac torque under pressure can penetrate the wrench. The operator is responsible for his skin, causing serious injury. If oil activity towards other persons.
  • Page 4 Use dustcaps and nuts or reverse. Avoid tilting the wrench. after disconnecting. IMPORTANT: Enerpac THC-700 series 3,5:1 safety twin hoses must be used with double-acting torque wrenches. IMPORTANT: Do not lift hydraulic equipment by the hoses or swivel couplers.
  • Page 5 CAUTION: Always secure the reducer insert (6) with the holding ring (7) to the cassette (4) to prevent from slipping. The collar of the reducer insert (6) must face the nut or bolt being torqued. WARNING: To avoid damage and personal injury, do not remove the support arm or modify the wrench, its accessories or change the safety valve setting on the swivel...
  • Page 6 Connect the Enerpac THC-700 series engineering recommendations. 3,5:1 safety twin hoses (10) to the swivel hose connection (2). 4.0 ASSEMBLING THE WRENCH WARNING: See on page 7 for the .
  • Page 7 To ensure correct pump and wrench control it is recommended to use an Enerpac torque wrench pump. When in doubt, contact Enerpac. IMPORTANT: Minimum age of the operator must be 18 years. The operator is responsible for his activity towards other persons.
  • Page 8: Pressure And Torque Setting

    5.4 Pressure and torque setting Read the pump instructions. Without placing the wrench on the bolt or nut, operate the pump in the advance direction. IMPORTANT: Before using the pump with the torque wrench on a bolt or nut make a functional test at maximal 100 bar [1450 psi].
  • Page 9: Maintenance And Service

    You will know when it have fully retracted as Enerpac offers nutsplitters in case you will not hear a ratcheting (clicking) a nut can not be removed. sound. Repeat this operation until the Contact your Enerpac representative.
  • Page 10 Follow the scheme below. The icons refer to parts or surfaces of the wrench in illustration • Clean surface and grease with Gleitmo 805 only. Available at Enerpac as Torque Wrench Grease EN-14010. • Keep surface clean and dry. Do not lubricate.
  • Page 11: Troubleshooting

    H. Leakage in pump or wrench. H. Determine if leakage is in the pump or the wrench. Contact your Enerpac Service Center for assistance. I. Defective pressure gauge. I. Connect a second glycerine filled pressure gauge, adjust pressure on pump and check both gauge values.
  • Page 12: Maximum Torque Tables

    Torque Wrench Selection in 4 steps: From left Select the HXD Drive Unit. to right: HR-46, Select the CC Cassette. CC-360, Select the IN Reducer Insert that fits the IN3-6046, CC Cassette. HXD-30 Select the corresponding HR Holding Ring to secure the reducer insert in the Cassette.
  • Page 13 Cassette and Reducer Insert Torque Reducer Inserts, Holding Identification metric Ring Hexagon Size Torque Model Wrench Model (mm) Number Code – – – CC-680+IN6-8070 – – – CC-6313+IN6313-275 41 / 30 IN3-4130 HR-41 46 / 32 IN3-4632 HR-46 50 / 36 IN3-5036 HR-50 55 / 41...
  • Page 14 Torque Wrench Selection in 4 steps: From left to Select the HXD Drive Unit. right: HR-46, Select the CC Cassette. CC-3181, Select the IN Reducer Insert that fits IN3181-144, the CC Cassette. HXD-30 Select the corresponding HR Holding Ring to secure the reducer insert in the Cassette.
  • Page 15 Cassette and Reducer Insert Torque Identification Torque wrench code – Refer to the maximum torque of ® ® each Cassette and Reducer Insert in Table C. R/3 for HXD-30 S/6 for HXD-60 T/12 for HXD-120 U/24 for HXD-240 CC-680 + IN6-8070 CC-6313 + IN6313-275 Reducer Insert size in millimeters ®...
  • Page 16: Pressure Vs. Torque Tables

    TABLE METRIC - PRESSURE VERSUS TORQUE HXD WITH CC-CASSETTES HXD-30 HXD-30 HXD-60 HXD-60 HXD-120 HXD-120 HXD-240 HXD-240 CC-1255 CC-2480 – CC-641 CC-1260 CC-2485 CC-24110 CC-332 CC-646 CC-665 CC-1265 CC-1285 CC-2490 CC-24115 CC-336 CC-350 CC-650 CC-670 CC-1270 CC-1290 CC-2495 CC-24120 CC-341 CC-355 CC-655 CC-675...
  • Page 17 CONVERSION TABLE Pressure: Torque: 1 bar = 14,514 psi 1 Nm = 0,73756 Ft.lbs 1 psi = 0,0689 bar 1 Ft.lbs = 1,355818 Nm TABLE IMPERIAL - PRESSURE VERSUS TORQUE HXD WITH CC-CASSETTES HXD-30 HXD-30 HXD-60 HXD-60 HXD-120 HXD-120 HXD-240 HXD-240 CC-12219 CC-12238...
  • Page 18 TABLE IMPERIAL - PRESSURE VERSUS TORQUE HXD WITH CC-CASSETTES HXD-30 HXD-30 HXD-60 HXD-60 HXD-120 HXD-120 HXD-240 HXD-240 CC-12219 CC-12238 CC-24313 CC-6163 CC-12256 CC-24338 CC-3125 CC-6181 CC-6256 CC-12275 CC-12338 CC-24350 CC-3144 CC-3200 CC-6200 CC-6275 CC-12293 CC-12350 CC-24375 CC-24425 CC-3163 CC-3219 CC-6219 CC-6293 CC-12300 CC-12375...
  • Page 19: Specifications And Dimensions

    For dimension D see tables on pages 12 and 14. TABLE SPECIFICATIONS Torque Torque at Cassette Dimensions Weight Wrench 800 bar Range Capacity Model 11,600 psi Number (hexagon size) Advance Retract 3290 Nm 32 - 60 mm 21 cm 12 cm 1,6 kg 91-103 HXD-30...
  • Page 20 EN 982:1996 EN 292-1:1991 EN 292-2:1991 VBG 5:1993 ENERPAC and APPLIED POWER specifications and standards according the guidelines of the Machinery Directive 89/392/EEC, 91/368/EEC, 93/44/EEC and 93/68/EEC Veenendaal, 28 december 1997 W. van de Vendel Quality Assurance Manager Ref: EC.2a...
  • Page 21: Deutsch Bedienungsanleitung

    Fax: +31 318 525 613 +1 800 558 0530 +31 318 535 848 All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. For your nearest authorized Enerpac Service Center, visit us at www.enerpac.com 01/05/01 Mac, ©2001 Enerpac,...

This manual is also suitable for:

Hxd-120Hxd-60Hxd-30Hxd-240

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