Enerpac W22000 Instruction Sheet

Hydraulic torque wrench

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L3009

Rev. D 10/21

ENGLISH (EN)

Hydraulic

Torque Wrench

Instruction Sheet

W22000

W35000

Table of Contents

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Summary of Contents for Enerpac W22000

Page 1 Hydraulic L3009 Rev. D 10/21 Torque Wrench W22000 W35000 Instruction Sheet ENGLISH (EN)
Page 3: Table Of Contents
5 Maintenance and troubleshooting ......10 6 Technical specifications - W22000 Series ..... 13 7 Technical specifications - W35000 Series .
Page 4: Introduction
If damage is found the carrier observe all safety precautions. should be notified at once. Shipping - Make sure you have completed safety damage is not covered by the Enerpac induction training, specific to the work warranty. surroundings. The operator should be...
Page 5 Never operate - Always use Enerpac pumps and the tool at above 75 percent of tool hoses. maximum torque when loosening a - Make sure appropriate guards are nut or bolt (see section 4.3.2).
Page 6: Assembly And Adjustments
3 Assembly and adjustments Overview and features (fig. A or B) Hexagon ratchet Cassette 3A Swivel coupling or 3B TSP-Pro swivel coupling (optional) Advance hose connection Return hose connection Hydraulic drive unit Cassette release lever Reaction foot To attach the positioning handle Fig.
Page 7 Make sure the quick connect couplings are securely attached before operating the tool. Fig. D The tool is fitted with male and female quick-connect couplings. Use Enerpac twin safety hoses only. Refer to the table below: Enerpac hose Description model number...
Page 8: Operation
Fig. G abutment surface. Ensure that the spanner is secured. - Contact Enerpac if a suitable reaction point is not available. To set the torque Adjust the pressure on the pump as necessary to set the torque.
Page 9 4.3.2 To loosen a nut or bolt (fig. I & J) • Apply penetrating oil to the threads. Allow the oil to soak. • Position the tool on the nut or bolt with the anti-clockwise (-) side facing upwards. • Position the reaction foot (17) against a suitable reaction point (18).
Page 10: Maintenance And Troubleshooting
• Check tightness of swivel post maintenance must be carried out retaining screws (see 5.2.1) and by an approved and authorized gland. technician appointed by Enerpac. • Pressurize the drive unit to maximum Recommended service intervals pressure (Advance and Retract), and are: check for any signs of leakage.
Page 11 Full maintenance • Reverse the procedure to reassemble • Pressurize the assembled drive 5.2.1 The hydraulic drive unit unit to max pressure (Advance and • Remove the circlip from the swivel Retract), and check for any signs of coupling. leakage. •...
Page 12 • As a check, refer to figure M and the tables below for the correct height of the fail safe pin (Y). Fail Safe Pin Height - W22000 Series (fig. M, dimension “Y”) Metric Imperial 7,5 mm 0.296 inch Fail Safe Pin Height - W35000 Series (fig.
Page 13: Technical Specifications - W22000 Series
Weight of Drive Unit kg (lbs) 7,7 (16.98) * Important: Hexagon reducer inserts (if used) must meet minimum wall thickness requirements. Refer to Section 6.2 for additional information. Consult your Enerpac distributor regarding the availability of inserts for your cassette model.
Page 14 W22205 - W22404 9,2 mm W22405 - W22506 7,75 mm Important: If wall thickness is less than shown in the table above, the insert may experience reduced component life. Consult your Enerpac distributor regarding the availability of inserts for your cassette model.
Page 15 W22205 - W22404 0.36 inch W22405 - W22506 0.31 inch Important: If wall thickness is less than shown in the table above, the insert may experience reduced component life. Consult your Enerpac distributor regarding the availability of inserts for your cassette model.
Page 16 6.3 Torque settings - W22000 Series 6.3.1 Metric system pressure/torque table - W22000 Series Pump pressure (bar) Torque (Nm) Pump pressure (bar) Torque (Nm) 3.051 17,068 3.670 17,687 3.670 18,306 4.864 18,925 5.483 19,500 6.102 20,119 6.721 20,738 7.340 21,357 7.915...
Page 17 6.3.2 Imperial system pressure/torque table - W22000 Series Pump pressure (psi) Torque (Ft.lbs) Pump pressure (psi) Torque (Ft.lbs) 1,000 2,250 5,600 12,600 1,200 2,700 5,800 13,050 1,400 3,150 6,000 13,500 1,600 3,600 6,200 13,950 1,800 4,050 6,400 14,400 2,000 4,500...
Page 18 NOTES:...
Page 19: Technical Specifications - W35000 Series
Weight of Drive Unit kg (lbs) 12 (26.4) * Important: Hexagon reducer inserts (if used) must meet minimum wall thickness requirements. Refer to Section 7.2 for additional information. Consult your Enerpac distributor regarding the availability of inserts for your cassette model.
Page 20 W35302 - 35404 14,50 mm W35405 - 35602 12,00 mm Important: If wall thickness is less than shown in the table above, the insert may experience reduced component life. Consult your Enerpac distributor regarding the availability of inserts for your cassette model.
Page 21 W35302 - 35404 0.57 inch W35405 - 35602 0.48 inch Important: If wall thickness is less than shown in the table above, the insert may experience reduced component life. Consult your Enerpac distributor regarding the availability of inserts for your cassette model.
Page 22 7.3 Torque settings - W35000 Series 7.3.1 Metric system pressure/torque table - W35000 Series Pump pressure (bar) Torque (Nm) Pump pressure (bar) Torque (Nm) 4.745 26.546 5.708 27.509 6.671 28.472 7.565 29.434 8.528 30.328 9.491 31.291 10.453 32.254 11.416 33.217 12.310 34.180 13.273...
Page 23 7.3.2 Imperial system pressure/torque table - W35000 Series Pump pressure (psi) Torque (Ft.lbs) Pump pressure (psi) Torque (Ft.lbs) 1,000 3,500 5,600 19,600 1,200 4,200 5,800 20,300 1,400 4,900 6,000 21,000 1,600 5,600 6,200 21,700 1,800 6,300 6,400 22,400 2,000 7,000 6,600 23,100 2,200...
Page 24: Replacement Parts And Recommended Tools
To order replacement parts 3/4" A/F spanner 5/8" spanner For replacement parts information, Circlip pliers refer to the Enerpac repair parts Seal extraction tool sheet for your wrench model. 2" A/F spanner Repair parts sheets are available ø 5 mm x 6 mm LG x 50 mm...
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Page 28 www.enerpac.com...

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