Table of Contents
Related Manuals for Terex Robot 5000
Summary of Contents for Terex Robot 5000
- Page 1 OPERATOR HANDBOOK Code 57.0300.0200 - 4 Edition 07/2000 Robot 5000 - 8000 - 15000 English Edition CAUTION: THOROUGHLY READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THE MACHINE CAUTION: KEEP THIS MANUAL IN THE MACHINE AT ALL TIMES...
- Page 3 ZONA INDUSTRIALE I-06019 UMBERTIDE (PG) - ITALIA Telefono +39 075 941811 - Telefax +39 075 9415382 DEALER’S OR ASSISTANCE CENTRE STAMP Operator handbook ROBOT/GB. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means without prior written permission from ITALMACCHINE S.p.A.
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Page 5: Table Of Contents
GENERAL DESCRIPTION ...... 11 PRECAUTIONS ........34 A-4.1 List of the main components - MAINTENANCE INTERVENTIONS ..34 Robot 5000 and 8000 ......11 D-2.1 Greasing ..........35 A-4.2 List of the main components - D-2.2 Types of grease ........36 Robot 15000 .......... - Page 6 Robot Intentionally blank page Page Document 57.0300.0200 - 4 Edition 07/2000...
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Page 7: Introduction
Robot INTRODUCTION Sections are subdivided into chapters and paragraphs INTRODUCTION that are numbered progressively. This handbook provides information for a safe and correct use and maintenance of ITALMACCHINE robots. Take care of this handbook and keep it in an STRICTLY COMPLY WITH THE INSTRUCTIONS accessible place within the machine, even after GIVEN IN THIS HANDBOOK! its reading, so that it will always be within... -
Page 8: Symbols
Robot SYMBOLS SYMBOLS When using the equipment, operators could have to face some situations requiring special care and particular knowledge. When these situations involve the safety of operators or bystanders, the machine efficiency and proper utilisation, the handbook highlights these specific instructions with SPECIAL SYMBOLS. -
Page 9: Section A General Information
Robot Section GENERAL INFORMATION Document 57.0300.0200 - 4 Edition 07/2000 Page... -
Page 10: Conventional References
Robot CONVENTIONAL REFERENCES A-1 CONVENTIONAL REFERENCES A-1.1 Machine position Conventionally the machine should be considered po- sitioned as shown in figure A1. This convention is necessary to make any reference of this handbook to different machine parts (front, rear, etc.) clear and unmistakable. -
Page 11: Labels And Warning Plates Applied On The Machine
Robot CONVENTIONAL REFERENCES A-1.2 Labels and warning plates applied on IMPORTANT the machine The work platform may be operated only when sta- bilisers are lowered. This paragraph shows the labels and warning plates The lift capacity refers to the entire working range normally applied on the machine. -
Page 12: Explanation Of The Symbols Used On The Equipment
Robot CONVENTIONAL REFERENCES A-1.3 Explanation of the different symbols Symbol Meaning applied on the machine This paragraph illustrates the symbols that are normally robot boom lifting applied on the main control devices and instruments of a standard machine. Although they are mainly (ISO) standardised symbols that are now part of the common life, we consider useful to explain them once again. -
Page 13: Machine Identification
ITALMACCHINE (engines, A-2.1 Model and type of equipment pumps etc.), are located where originally applied by the manufacturers. Robot 5000 with platform Robot 8000 with platform Robot 15000 with platform A-2.2 Manufacturer... -
Page 14: Allowed Use
Robot ALLOWED USE A-3 ALLOWED USE A-3.2 Improper use A-3.1 Allowed use Improper use means a utilisation of the robot following working criteria which do not comply with the instruc- The robot has been designed and manufactured to be tions of this manual, and which, in general, may result in used as man-platform coupled to telescopic boom risks for both operator and bystanders. -
Page 15: General Description
Robot GENERAL DESCRIPTION A-4 GENERAL DESCRIPTION A-4.1 List of the main components - Robot 5000 and 8000 9 10 11 12 Fig. A4 1 - Platform 2 - Handler control board 3 - Platform control board 4 - Platform sway cylinder... -
Page 16: List Of The Main Components - Robot 15000
Robot GENERAL DESCRIPTION A-4.2 List of the main components - Robot 15000 Fig. A5 1 - 2 boom 2 - 2 boom linkage 3 - Telescopic boom 4 - Platform linkage 5 - Platform sway cylinder 6 - Platform 7 - 1 boom 8 - 2... -
Page 17: Technical Data And Performance
Robot TECHNICAL DATA AND PERFORMANCE A-5 TECHNICAL DATA AND PERFORMANCE A-5.1 Main dimensions Robot 5000 α α Fig. A6 Technical data with robot set to normal configuration General characteristics b Platform dimensions ....mm 820x1200 A Max. reach ........mm 4155 h Platform height ...... -
Page 18: A-5.2 Main Dimensions Robot 8000
Robot TECHNICAL DATA AND PERFORMANCE A-5.2 Main dimensions Robot 8000 α α Fig. A7 Caratteristiche con robot in posizione normale General characteristics A Max. reach ........mm 7405 b Platform dimensions ....mm 820x1200 B Min. reach ........mm 5805 h Platform height ...... -
Page 19: A-5.3 Main Dimensions Robot 15000
Robot TECHNICAL DATA AND PERFORMANCE A-5.3 Main dimensions Robot 15000 α α Fig. A8 Document 57.0300.0200 - 4 Edition 07/2000 Page... - Page 20 Robot TECHNICAL DATA AND PERFORMANCE Technical data with robot set to normal configuration A Max. reach ........mm 8980 B Height at max. reach ....mm 5640 C Reach at max. depth ....mm 3270 D Depth from rotation fulcrum ..mm E Reach at max.
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Page 21: Section B Safety
Robot Section SAFETY Document 57.0300.0200 - 4 Edition 07/2000 Page... -
Page 22: General Remarks
Robot GENERAL REMARKS B-1 GENERAL REMARKS B-2 QUALITIES OF THE PERSONNEL IN CHARGE Most accidents that occur while working, repairing or maintaining operation machines are caused by not com- B-2.1 Qualities of operators and ground staff plying with the basic safety precautions. Operators and ground staff who use the machine regu- Therefore, it is necessary to pay steady attention to the larly or occasionally (i.e. -
Page 23: In Charge
Robot QUALITIES OF THE PERSONNEL IN CHARGE B-2.2 Qualities of the maintenance staff B-2.4 Personal protective equipment The personnel charged with the machine maintenance Under special working conditions, the following perso- shall be qualified, specialised in the maintenance of nal protective equipment shall be used: earth-moving machines, and shall have the following requisites:... -
Page 24: B-3.2 Getting Ready To Work
Robot QUALITIES OF THE PERSONNEL IN CHARGE B-3.2 Getting ready to work • After any maintenance or repair work, check that no tools, clothes or other objects have been left within Before any operation, following precautions should be machine compartments, fitted with moving parts, or taken: where suction and cooling air circulates. -
Page 25: Section C Operating Instructions
Robot Section OPERATING INSTRUCTIONS Document 57.0300.0200 - 4 Edition 07/2000 Page... -
Page 26: Coupling The Robot To The Handler
Robot SETUP INTRODUCTION IMPORTANT This section provides the operator and the ground staff For the controls operated from the driving place of a practical guide for the gradual learning of the use of the handler, please refer to the operator’s handbook the machine equipped with robot. -
Page 27: Stepping Into The Robot Platform
Robot SETUP • Open cover A protecting the current socket on the boom (fig. C3) and plug the platform plug B in (fig. C4). • Fix the spring catch C to the special hook to prevent cable tearing (fig. C5). Fig. -
Page 28: Control Place On The Platform
Robot SETUP C-3 CONTROL PLACE ON THE PLATFORM C-3.1 Controls Two control boxes are installed on the platform. • Box A on the right-hand side houses the handler controls • Box B on the left-hand side houses the robot controls To get access to the control levers on the platform, raise the strip fitted protection cover of leather cloth. -
Page 29: C-3.2 Handler Controls
Robot SETUP C-3.2 Boom lifting/lowering lever Handler controls (right box) A Boom lowering B Boom lifting Emergency stop button. Press this button to stop the engine. Turret rotation lever E Clockwise rotation Blank F Counter-clockwise rotation Key-switch enabling the controls Boom extension/retraction lever No circuit under voltage, key can be removed and engine is stopped. -
Page 30: C-3.3 Robot Controls
Robot SETUP C-3.3 Robot controls -left box- 6 Knob adjusting the speed of the actuator motions The knob has a 0 to 10 built-in graduated scale. 1 Robot rotation lever In Position 0 the motion speed equals to zero. A Boom clockwise rotation Position 10 corresponds to the max. -
Page 31: Using The Robot
Robot SETUP C-4.1 Switching the controls from handler to C-4 USING THE ROBOT platform This chapter provides instructions for a safe use of the When the robot is correctly coupled to the handler and robot. ready to work, proceed as follows: DANGER •... -
Page 32: C-4.2 Operating The Controls From The
Robot SETUP C-4.2 Operating the controls from the platform The platform control levers have a neutral locking position. To operate the levers: Seize the lever (fig. C12). Lift the safety catch (fig. C13). Operate the lever as required (fig. C14). ... -
Page 33: C-4.4 Lowering In An Emergency
Robot SETUP C-4.4 Lowering in an emergency Lowering the handler boom In case of fault of the handler or faintness of the operator standing on the platform, the ground operator must lower the platform to the ground. To do this: •... -
Page 34: Surface (Models 5000 And 8000)
Robot SETUP C-4.5 USING THE ROBOT FOR JOBS UNDER THE LEVEL SURFACE (Models 5000 and 8000) In the event of jobs to be carried out under the surface level (for instance under the vaults of a bridge, etc.) the robot coupling point must be modified. -
Page 35: Surface(Model 15000)
Robot SETUP C-4.6 USING THE ROBOT FOR JOBS UNDER THE LEVEL SURFACE (model 15000) The robot 15000 is equipped with hydraulic rotation for jobs under the level surface. In this case, proceed as follows: • Move to a large and solid ground and lower the machine stabilisers. -
Page 36: (Models 5000 And 8000)
Robot SETUP C-4.7 PLATFORM ROTATION C-4.8 PLATFORM ROTATION (models 5000 and 8000) (model 15000) The platform of the robots 5000 and 8000 is of fixed type. The platform of the robot 15000 is of rotating type. To To rotate it: rotate it: •... -
Page 37: Section D Maintenance
Robot Section MAINTENANCE Document 57.0300.0200 - 4 Edition 07/2000 Page... -
Page 38: Lubricants - Health And Safety Precautions
Robot MAINTENANCE LUBRICANTS - HEALTH AND SAFETY Make sure any fault, detected during the maintenance, is PRECAUTIONS promptly rectified before using the machine. Health CAUTION A prolonged skin contact with the oil can cause irrita- Before using the robot equipped with platform: tion. -
Page 39: D-2.1 Greasing
Robot MAINTENANCE D-2.1 Greasing Regularly grease the equipment to preserve it in good conditions and lengthen its life. Weekly grease the points shown in figure D1: With a pump, inject grease through the special greasers Stop the operation as soon as fresh grease comes out. use a pump for greasing the points marked with the symbol use a brush to grease the points marked with the... -
Page 40: D-2.2 Types Of Grease
Robot MAINTENANCE D-2.2 Greases For the machine greasing, use: SHELL lithium-based grease, type SUPER GREASE EP When greasing by pump AGIP graphitised grease, type GR NG 3 When greasing by brush CAUTION Avoid mixing greases of different type or features: this may result in troubles and component breaks. -
Page 41: D-2.4 Platform Levelling Adjusting
Robot MAINTENANCE D-2.4 Platform levelling adjusting Fig. D4 (only for models 5000 and 8000) In the event a vertical misalignment of the platform is noticed, proceed in re-adjusting it. For this operation: • Set the robot boom to horizontal position. •... -
Page 42: Faults And Troubleshooting
Robot MAINTENANCE FAULTS AND TROUBLESHOOTING The robot with platform is an equipment coupled to an handler. A defective handler may affect its proper func- tioning. For this reason, it is recommended to read the handler manual for all faults which are not listed below. ...
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