Terex AWPT-1001 Operator's Manual
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Terex AWPT-1001 Operator's Manual

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Operator's Manual
AWP
Super
®
Series
Serial Number Range
from AWPT-1001
from AWPP-100000
to AWPP-105086
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
Original Instructions
Fifth Edition
Third Printing
Part No. 1298033GT

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Summary of Contents for Terex AWPT-1001

  • Page 1 Operator's Manual Serial Number Range Super ® from AWPT-1001 ANSI/CSA from AWPP-100000 Series North America to AWPP-105086 South America Asia with Maintenance Information Original Instructions Fifth Edition Third Printing Part No. 1298033GT...

  • Page 2: Table Of Contents

    Specifications ............44 Copyright © 1996 Terex Corporation Fifth Edition: Third Printing, June 2024 "Genie" and "AWP" are registered trademarks of Terex South Dakota in the U.S.A. and many other countries. "Super Series" is a trademark of Terex South Dakota.

  • Page 3: Introduction

    Fifth Edition • Third Printing Operator's Manual Introduction Intr oducti on About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
  • Page 4 Operator's Manual Fifth Edition • Third Printing Introduction Platform controls symbology and related Platform controls machine movement: Platform up Emergency platform lowering Low battery indicator Platform down Air pressure (if equipped) Interlocked functions: All platform and ground controls. • Ground controls symbology and related machine movement: Limitations of use: Keyswitch - Off...
  • Page 5 Fifth Edition • Third Printing Operator's Manual Introduction Bulletin Distribution and Contacting the Manufacturer Compliance At times it may be necessary to contact Genie. When you do, be ready to supply the model Safety of product users is of paramount number and serial number of your machine, along importance to Genie.
  • Page 6 Operator's Manual Fifth Edition • Third Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 7: Symbol And Hazard Pictorials Definitions

    Fifth Edition • Third Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and H az ard Pictorials Definiti ons Read the operator’s Read the service Crush hazard No smoking Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Electrocution Tip-over hazard hazard...
  • Page 8 Operator's Manual Fifth Edition • Third Printing Symbol and Hazard Pictorials Definitions Maintain required Outrigger load Lifting point Release brakes Grounded AC clearance 3-wire only Replace damaged Wheel load Lanyard anchorage Manual force Wind speed wires and cords points Maximum capacity Use common sense Indoor Outdoor...

  • Page 9: General Safety

    Fifth Edition • Third Printing Operator's Manual General Safety Gener al Safety These decals are model, option or configuration specific. Part No. 1298033GT Super Series ®...
  • Page 10 Operator's Manual Fifth Edition • Third Printing General Safety These decals are model, option or configuration specific. Super Series Part No. 1298033GT ®...
  • Page 11 Fifth Edition • Third Printing Operator's Manual General Safety These decals are model, option or configuration specific. Part No. 1298033GT Super Series ®...
  • Page 12 Operator's Manual Fifth Edition • Third Printing General Safety These decals are model, option or configuration specific. Super Series Part No. 1298033GT ®...

  • Page 13: Personal Safety

    Fifth Edition • Third Printing Operator's Manual Personal Safety Pers onal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 14: Work Area Safety

    Operator's Manual Fifth Edition • Third Printing Work Area Safety Work Ar ea Safety Electrocution Hazards Allow for platform movement, electrical line sway or sag, and beware of strong or gusty winds. This machine, even with an optional fiberglass Do not use the machine as a ground for welding. platform, is not electrically insulated and will not provide protection from contact with or proximity to Do not operate an AC powered machine or a DC...
  • Page 15 Fifth Edition • Third Printing Operator's Manual Work Area Safety Do not place or attach fixed or overhanging loads Do not operate the machine near drop-offs, holes, to any part of this machine. bumps, debris, unstable or slippery surfaces or other possible hazardous conditions.
  • Page 16 Operator's Manual Fifth Edition • Third Printing Work Area Safety Standard base models with outdoor outriggers: Maximum capacity Do not raise the platform when wind speeds may AWP-20S 350 lbs 159 kg exceed 28 mph / 12.5 m/s. If wind speeds exceed AWP-25S 350 lbs 159 kg...
  • Page 17 Fifth Edition • Third Printing Operator's Manual Work Area Safety Fall Hazards Collision Hazards Operators must comply with employer, job site, The guard rail system and governmental rules regarding use of personal provides fall protection. If protective equipment. occupant(s) of the platform are required to Use common sense and wear personal fall...
  • Page 18 Operator's Manual Fifth Edition • Third Printing Work Area Safety Bodily Injury Hazard Battery Safety Do not operate the machine with a hydraulic oil or Burn Hazards air leak. An air leak or hydraulic leak can penetrate Batteries contain acid. and/or burn skin.
  • Page 19 Fifth Edition • Third Printing Operator's Manual Work Area Safety Explosion Hazards Electrocution/Burn Hazards Keep sparks, flames, and Connect the battery charger to a lighted tobacco away from grounded, AC 3-wire electrical batteries. Batteries emit outlet only. explosive gas. Inspect daily for damaged cords, Charge the battery in a well cables and wires.

  • Page 20: Legend

    Operator's Manual Fifth Edition • Third Printing Legend Leg end Lifting eye 12 Air supply for machine (if 24 Manual lowering valve (under equipped) machine) AC models: Circuit breaker 13 Airline lubricator (if equipped) 25 Base outrigger socket Outrigger storage socket 14 DC models: Battery pack with 26 Outrigger with leveling jack Tilt-back frame retaining pin...

  • Page 21: Controls

    Fifth Edition • Third Printing Operator's Manual Controls Controls The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform. Ground controls - AC and DC Models Ground controls - Air Models (if equipped) Platform controls Red Emergency Stop button Key switch...

  • Page 22: Inspections

    Operator's Manual Fifth Edition • Third Printing Inspections Ins pections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 23 Fifth Edition • Third Printing Operator's Manual Inspections Pre-operation Inspection  Sequencing cables and pulleys  Lifting chains and idler wheels  Be sure that the operator’s, safety and  Nuts, bolts and other fasteners responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 24 Operator's Manual Fifth Edition • Third Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 25 Fifth Edition • Third Printing Operator's Manual Inspections Function Tests Select an outrigger and slide it into a base Setup socket until the outrigger lock pin Position the machine on a firm surface directly snaps into place. below the desired work area. Adjust the outrigger to Connect to the appropriate power source.
  • Page 26 Operator's Manual Fifth Edition • Third Printing Inspections Test Emergency Stop Test Auxiliary Platform Lowering - AC & DC Models 10 Push in the ground red Emergency Stop button to the off position. 19 Raise the platform slightly. 11 Push in the control activate button and rotate 20 Disconnect the power source from the the up/down switch in the direction of intended machine.
  • Page 27 Fifth Edition • Third Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris Do Not Operate Unless:  sloped surfaces  unstable or slippery surfaces ...
  • Page 28 Operator's Manual Fifth Edition • Third Printing Inspections Inspection for Decals with Words Part No. Decal Description 124221 Label – Input Power, 110VAC* Determine whether the decals on your machine 133490 Label – Instructions, Hand Controls* have words or symbols. Use the appropriate inspection to verify that all decals are legible and 216056 Warning –...
  • Page 29 Fifth Edition • Third Printing Operator's Manual Inspections 216056 *133490 *82780 38142 *28174 *82781 *28235 *1298492 *41266 *1305602 *41268 *124221 31245 31070 82802 38122 52865 28372 1280819 37142 82986 27857 *28174 *28235 1281175 82366 1294398 *1298706 *1298708 *1298710 *1298712 *1301031 *1301032 *1301033 *1301034...
  • Page 30 Operator's Manual Fifth Edition • Third Printing Inspections Inspection for Decals with Part No. Decal Description Symbols 114373 Danger – Electrocution Hazard 124221 Label – Input Power, 110VAC* Determine whether the decals on your machine 1255889 Label – Read the Manual have words or symbols.
  • Page 31 Fifth Edition • Third Printing Operator's Manual Inspections *82780 *82781 *1298492 *41266 *1305602 *41288 *124221 *28174 *28235 82802 82974 82987 82487 *28174 *28235 1281175 **52475 1294398 **97522 **97522 *82976 *82977 *82978 *82979 *82980 *82984 *1257853 *1257854 *1260610 72086 97523 82973 97523 *1298707 1299616...

  • Page 32: Operating Instructions

    Operator's Manual Fifth Edition • Third Printing Operating Instructions Operati ng Instr ucti ons Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety and responsibilities manuals.
  • Page 33 Fifth Edition • Third Printing Operator's Manual Operating Instructions Setup Emergency Stop Position the machine on a firm surface directly Push in the red Emergency Stop button at the below the desired work area. platform controls or at the ground controls to stop the up function.
  • Page 34 Operator's Manual Fifth Edition • Third Printing Operating Instructions Auxiliary Platform Lowering - AC & DC Machine Storage Models Properly preparing and stowing the machine for Turn the key switch to ground control. Pull out extended storage will make it easier to put the the red Emergency Stop button to the on machine back into service.

  • Page 35: Maintenance

    Fifth Edition • Third Printing Operator's Manual Maintenance Maintenanc e Check the Batteries - DC Models Proper battery condition is essential to good machine performance and operational safety. Improper fluid levels or damaged cables and Observe and Obey: connections can result in component damage and hazardous conditions.
  • Page 36 Operator's Manual Fifth Edition • Third Printing Maintenance Check the Hydraulic Oil Level Check the Air Line Lubricator Oil Level - Air Models (if equipped) Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic Maintaining the proper oil level in the lubricator oil levels can damage hydraulic components.
  • Page 37 Fifth Edition • Third Printing Operator's Manual Maintenance Check the Oil Lubricator Canister Check the Air Filter/Regulator Drip Rate - Air Models (if Canister - Air Models (if equipped) equipped) Maintaining the proper oil drip rate into the It is essential to drain the air filter/regulator lubricator canister is essential to safe operation canister of water to ensure good air motor and good machine performance.

  • Page 38: Battery Charging Instructions

    Operator's Manual Fifth Edition • Third Printing Battery Charging Instructions The charger will turn off automatically when Battery Charging Instr ucti ons the battery is fully charged. Check the battery acid level when the charge cycle is complete. Replenish with distilled water to the bottom of the fill tube.

  • Page 39: Transport Instructions

    Fifth Edition • Third Printing Operator's Manual Transport Instructions Trans port Instr ucti ons Lifting Instructions The number of people required to load and unload a machine is dependent on a number of factors, including but not limited to: the physical condition, strength and disabilities •...
  • Page 40 Operator's Manual Fifth Edition • Third Printing Transport Instructions Loading for Transport Hook the loading pivot to the stop bracket. Fully lower the platform. Position the machine flush against the loading Push in the red Emergency Stop buttons, turn surface. Lower and lock the key switch to the off position and remove the stop bracket to the the key.
  • Page 41 Fifth Edition • Third Printing Operator's Manual Transport Instructions Winching the Machine onto a Lifting the Machine with a Forklift Flatbed Truck (if equipped) Fully lower the platform. Inspect the entire machine and remove any loose or unsecured items. Push in the red Emergency Stop buttons, turn the key switch to the off position and remove Fully lower the platform.
  • Page 42 Operator's Manual Fifth Edition • Third Printing Transport Instructions Loading the Machine With a Securing the Machine Crane Use chains or straps of ample load capacity. Use the lifting eye mounted on the rear mast Use a minimum of 2 chains or straps. column.

  • Page 43: Tilt-Back Operation Instructions

    Fifth Edition • Third Printing Operator's Manual Tilt-back Operation Instructions Tilt-back Operati on Instr ucti ons Tilt-back Instructions The number of people required to lower and raise a machine using the tilt-back assembly, is dependent on a number of factors, including but not limited to: the physical condition, strength and disabilities •...
  • Page 44 Operator's Manual Fifth Edition • Third Printing Tilt-back Operation Instructions Lowering the Tilt-back Assembly Tilting Back the Machine Be sure the area behind the machine and Slide out the T-handle under the tilt-back frame is clear of personnel until the lock pin snaps and obstructions.
  • Page 45 Fifth Edition • Third Printing Operator's Manual Tilt-back Operation Instructions Returning the Machine to Stowing the Tilt-back Assembly Standing Position Remove the retaining pin. Be sure the area below the machine base and T-handle is clear of personnel and obstructions. Slide out the T-handle until the lock pin snaps into place.

  • Page 46: Specifications

    Operator's Manual Fifth Edition • Third Printing Specifications Specific ati ons Machine Specifications Lift capacity Height, working maximum AWP-20S, 25S, 30S, 36S 350 lbs/159 kg AWP-20S 26 ft 1 in/8.0 m AWP-40S 300 lbs/136 kg AWP-25S 30 ft 9 in/9.4 m Power source AWP-30S 35 ft 6 in/10.8 m...
  • Page 47 Fifth Edition • Third Printing Operator's Manual Specifications Outrigger Specifications - Standard AWP-20S AWP-25S AWP-30S base Outrigger footprint (l x w) 60.75 x 52.75 in 69.25 x 61.25 in 75.50 x 67.50 in Indoor 1.5 x 1.3 m 1.8 x 1.6 m 1.9 x 1.7 m Outrigger footprint (l x w) 97 x 89 in...

This manual is also suitable for:

Genie awp-20sGenie awp-25sGenie awp-30sGenie awp-36sGenie awp-40sGenie awp super series ... Show all

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