Terex MAC 25-4 SL Manual
  1. Manuals
  2. Brands
  3. Terex Manuals
  4. Lifting Systems
  5. MAC 25-4 SL
  6. Manual

Terex MAC 25-4 SL Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

25t FRANNA Superlift Crane – Ancillary Equipment
Ancillary Equipment
Brick Cage
Materials Cage
Sully box
Pallet Forks
Dog Box
Machinery Head Hook

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MAC 25-4 SL and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Terex MAC 25-4 SL

Summary of Contents for Terex MAC 25-4 SL

  • Page 1 25t FRANNA Superlift Crane – Ancillary Equipment Ancillary Equipment Brick Cage Materials Cage Sully box Pallet Forks Dog Box Machinery Head Hook...
  • Page 2 MODEL MAC 25-4 SL RATED CAPACITY MANUAL Book Part Number: T139154D HYDRAULIC MOBILE ARTICULATED PICK & CARRY CRANE 25 tonne MAXIMUM RATED CAPACITY 16.6 tonne REAR AXLE WEIGHT Do not operate this crane unless you have read and understood the information in this book.

  • Page 3: Table Of Contents

    CONTENTS WARNINGS ..................... 3 OPERATIONAL NOTICE ..................3 ATTACHMENT NOTICE ..................3 DEFINITIONS ..................4 SPECIAL PRECAUTIONS FOR ARTICULATED CRANES ....5 GENERAL ....................5 SET-UP ....................5 OPERATION ....................6 LIFT AND CARRY OPERATION ................7 OPERATION ON SIDE SLOPES ............. 8 SPECIFICATIONS ...................

  • Page 4: Warnings

    MANUAL AND CRANE RATED CAPACITY MANUAL. COPIES OF OPERATOR’S MANUALS AND CRANE RATED CAPACITY MANUAL MAY BE OBTAINED FROM: ATTACHMENT NOTICE WRITTEN AUTHORISATION IS REQUIRED FROM TEREX AUSTRALIA PTY LTD PRIOR TO THE USE OF ANY ATTACHMENT NOT SPECIFIED IN THE MANUAL. T139154-D...

  • Page 5: Definitions

    DEFINITIONS Articulation – The crane pivots in the middle to allow steering and slewing of the load. Up to 40 Articulation is possible in either direction. See Working Area diagram Deration – A decrease in the Rated Capacity due to external influences, expressed as a percentage.

  • Page 6: Special Precautions For Articulated Cranes

    If these manuals are missing, obtain replacements through Terex Australia Pty Ltd or their agents. SET-UP Reduced crane Rated Capacities for the particular job shall be established, by the operator, with due allowance for adverse operating conditions.

  • Page 7: Operation

    Handling of personnel from the boom is neither intended nor approved, except in a Terex Australia Pty Ltd supplied manbasket, correctly installed on the head of the boom, or other approved arrangement. When either the boom length or Load Radius or both are between values listed, the smallest load shown at either the next larger Load Radius or boom length shall be used, or the interpolated value shown on the LMI may be used.

  • Page 8: Lift And Carry Operation

    Boom extension 1 and boom extension 2 move simultaneously. The winch rope is fully compensated for boom extension when boom extensions 1 & 2 are being telescoped. Boom extension 3 is powered on the MAC 25 however there is no compensation of the winch rope as the third extension is being extended. Operator to take care to extend rope as required while boom extension 3 is being telescoped.
  • Page 9 OPERATION ON SLOPE The operation on slope of cranes that travel with a freely suspended loads should be avoided if at all possible (refer to AS 2550.5). Mobile Cranes are primarily designed to operate on firm, flat, level ground - within a 1% gradient (refer to AS 1418.5 (2002)). Any deviation from this requires that the Rated Capacity shall be reduced (derated) accordingly.

  • Page 10: Specifications

    79 kg Mount arm - Manbasket C2061 85 kg Manbasket C2062 130 kg NOTE : These masses apply only to Terex Australia Pty Ltd supplied equipment. HOOK BLOCK Hook Block: Number of Maximum Hook Falls of Rope Block RC (kg)
  • Page 11 WIRE ROPE Wire Rope: Rope: Non-rotating Compak Ø 14 mm 2070 MPa. 35W x 7 Minimum Breaking Force: 165 kN Rope Length: 110 m TYRE SPECIFICATIONS Condition Speed Rated Capacity (Min) Pick & Carry <1.44 km/h 10500 kg per tyre (dual fitment) Highway 80 km/h 3000 kg per tyre (dual fitment)

  • Page 12: Crane Configuration

    CRANE CONFIGURATION RANGE DIAGRAM 65° FLYJIB MAC 25 EXTENDED 60° HOOK WILL NOT REACH GROUND WHEN BOOM HEAD IS IN THIS REGION IF THE FALLBLOCK IS REEVED ON 6 PARTS FALLBLOCK EXTENDED 50° LUG 2 EXTENDED 40° LUG 1 30° EXTENDED FALLBLOCK 20°...

  • Page 13: Rated Capacity Charts

    RATED CAPACITY CHARTS DUTY NUMBERS AND COUNTERWEIGHT POSITIONS The MAC 25 crane is fitted with a moveable counterweight which is stored on the front of the crane during travel. The counterweight is mounted at the rear of the crane to increase the rated capacity.
  • Page 14 RATED CAPACITY CHART - FALL BLOCK Duty: COUNTERWEIGHT: NONE POSITION: N.A. BOOM PIVOT TO HEAD SHEAVES - 3rd BOOM RETRACTED 3rd BOOM EXTENDING 6.12 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.42 25000 25000 25000 25000 24500 23950 23550 24600 24600 24550 24550 24550 24000 23600 20450 20450 20400 20350 20300 20300 20250 20250 20200...
  • Page 15 RATED CAPACITY CHART - FALL BLOCK Duty: COUNTERWEIGHT: STANDARD POSITION: FRONT OF CRANE BOOM PIVOT TO HEAD SHEAVES - 3rd BOOM RETRACTED 3rd BOOM EXTENDING 6.12 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.42 24000 23950 23950 23950 23900 23900 23550...
  • Page 16 RATED CAPACITY CHART - RHINO HOOK Duty: COUNTERWEIGHT: STANDARD POSITION: FRONT OF CRANE BOOM PIVOT TO HEAD SHEAVES - 3rd BOOM RETRACTED 3rd BOOM EXTENDING 6.45 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 12.00 13.00 14.00 15.00 17.00 18.00 18.75 15000 15000 15000 15000 15000 15000...

  • Page 17: Ooffset

    RATED CAPACITY CHART - FLYJIB Duty: COUNTERWEIGHT: STANDARD POSITION: FRONT OF CRANE Duty: FLYJIB at 0 OFFSET FLYJIB at 12.5 OFFSET Duty: Duty: 1500 1500 1440 1440 1500 1500 1370 1370 1340 1340 1220 1220 1200 1200 10.8 1080 11.2 1080 1080 1080...
  • Page 18 RATED CAPACITY CHART Duty: COUNTERWEIGHT: STANDARD POSITION: FRONT OF CRANE Duty: MANBASKET FIXED LUG (BUTT) Duty: Duty: 23600 23050 23200 22600 22800 21900 22400 10.3 20500 25.9 21550 11.6 19250 20300 12.8 18100 19150 13.8 17100 17400 14.7 15500 15.5 16.1 16.6 17.0...
  • Page 19 RATED CAPACITY CHART - LUG 1 Duty: COUNTERWEIGHT: STANDARD POSITION: FRONT OF CRANE BOOM LENGTH 5.36 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.46 23800 23650 23500 23400 23350 23250 23200 23150 23250 23050 22950 22850 22750 22650 22600 21350 19650 19250 19000 18800 18600 18400 18250 18100 18000 17550 17200 16950 16700 16500 16350 16200 16050 15950 15350 15050 14800 14650 14450 14300 14150 14050 13950...
  • Page 20 RATED CAPACITY CHART - LUG 2 Duty: COUNTERWEIGHT: STANDARD POSITION: FRONT OF CRANE BOOM LENGTH 5.57 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 11.00 12.00 13.00 13.77 23850 23850 23800 23800 23800 23800 23800 23300 23300 23300 23250 23250 23250 23250 19750 19750 19750 19700 19700 19700 19650 19650 19650 17700 17700 17650 17650 17650 17600 17600 17600 17600 15500 15500 15500 15450 15450 15450 15450 15400 15400 15400...
  • Page 21 RATED CAPACITY CHART - FALL BLOCK Duty: COUNTERWEIGHT: STANDARD POSITION: REAR OF CRANE BOOM PIVOT TO HEAD SHEAVES - 3rd BOOM RETRACTED 3rd BOOM EXTENDING 6.12 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.42 25000 25000 25000 25000 24500 23950 23550...
  • Page 22 RATED CAPACITY CHART - RHINO HOOK Duty: COUNTERWEIGHT: STANDARD POSITION: REAR OF CRANE BOOM PIVOT TO HEAD SHEAVES - 3rd BOOM RETRACTED 3rd BOOM EXTENDING 6.45 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 12.00 13.00 14.00 15.00 17.00 18.00 18.75 15000 15000 15000 15000 15000 15000...

  • Page 23: Ooffset

    RATED CAPACITY CHART - FLYJIB Duty: COUNTERWEIGHT: STANDARD POSITION: REAR OF CRANE Duty: FLYJIB at 0 OFFSET FLYJIB at 12.5 OFFSET Duty: Duty: 1500 1500 1440 1440 1500 1500 1370 1370 1340 1340 1220 1220 1200 1200 10.8 1080 11.2 1080 1080 1080...

  • Page 24: Pitch: -2.3

    RATED CAPACITY CHART Duty: COUNTERWEIGHT: STANDARD POSITION: REAR OF CRANE Duty: MANBASKET FIXED LUG (BUTT) Duty: Duty: 25000 24400 24600 23950 24150 23500 23750 10.3 23050 23300 11.6 22050 23.0 22900 12.8 20800 19.7 22050 13.8 19600 20100 14.7 17850 15.5 16.1 16.6...
  • Page 25 RATED CAPACITY CHART - LUG 1 Duty: COUNTERWEIGHT: STANDARD POSITION: REAR OF CRANE BOOM LENGTH 5.36 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.46 25000 25000 24950 24850 24750 24650 24600 23300 24600 24450 24300 24200 24100 24000 23250 21350 22550 22150 21900 21650 21450 21300 21150 20800 19450 20100 19750 19450 19250 19050 18900 18700 18600 17900 17650 17350 17150 16950 16750 16600 16500 16350 16250...
  • Page 26 RATED CAPACITY CHART - LUG 2 Duty: COUNTERWEIGHT: STANDARD POSITION: REAR OF CRANE BOOM LENGTH 5.57 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 11.00 12.00 13.00 13.77 25000 25000 25000 25000 25000 25000 25000 24650 24650 24650 24650 24650 24600 24600 22650 22650 22650 22600 22600 22600 22550 22550 22550 20250 20200 20200 20200 20150 20150 20150 20150 20100 17800 17800 17800 17800 17750 17750 17750 17750 17750 16850...
  • Page 27 RATED CAPACITY CHART - FALL BLOCK Duty: COUNTERWEIGHT: STANDARD + EXTRA (SL) POSITION: REAR OF CRANE BOOM PIVOT TO HEAD SHEAVES - 3rd BOOM RETRACTED 3rd BOOM EXTENDING 6.12 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 11.00 12.00 13.00 14.00 15.00 16.00...
  • Page 28 RATED CAPACITY CHART - RHINO HOOK Duty: COUNTERWEIGHT: STANDARD + EXTRA (SL) POSITION: REAR OF CRANE BOOM PIVOT TO HEAD SHEAVES - 3rd BOOM RETRACTED 3rd BOOM EXTENDING 6.45 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 12.00 13.00 14.00 15.00 17.00...
  • Page 29 RATED CAPACITY CHART - FLYJIB Duty: COUNTERWEIGHT: STANDARD + EXTRA (SL) POSITION: REAR OF CRANE Duty: FLYJIB at 0 OFFSET FLYJIB at 12.5 OFFSET Duty: Duty: 1500 1500 1440 1440 1500 1500 1370 1370 1340 1340 1220 1220 1200 1200 10.8 1080 11.2...
  • Page 30 RATED CAPACITY CHART Duty: COUNTERWEIGHT: STANDARD + EXTRA (SL) POSITION: REAR OF CRANE Duty: MANBASKET FIXED LUG (BUTT) Duty: Duty: 25000 24800 25000 24300 24550 23800 24150 10.3 23350 23700 11.6 22900 23.0 23300 12.8 22500 19.7 22900 13.8 22050 15.6 21050 14.7...
  • Page 31 RATED CAPACITY CHART - LUG 1 Duty: COUNTERWEIGHT: STANDARD + EXTRA (SL) POSITION: REAR OF CRANE BOOM LENGTH 5.36 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.46 25000 25000 25000 25000 25000 25000 25000 23300 24950 24800 24650 24550 24450 24400 23250 21350 23150 22950 22850 22750 22650 22600 22500 20800 19450 22300 22100 22000 21900 21800 21700 21050 19250 17900 21050 20750 20550 20350 20200 20050 19900 19150 17850...
  • Page 32 RATED CAPACITY CHART - LUG 2 Duty: COUNTERWEIGHT: STANDARD + EXTRA (SL) POSITION: REAR OF CRANE BOOM LENGTH 5.57 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 11.00 12.00 13.00 13.77 25000 25000 25000 25000 25000 25000 25000 25000 25000 25000 25000 25000 24950 24950 23200 23200 23150 23150 23150 23150 23150 23150 23150 22350 22350 22350 22350 22350 22350 22350 22300 22000 21200 21200 21200 21200 21200 21150 21150 21150 21150 16850...

  • Page 33: Aftermarket Contacts List

    AFTERMARKET CONTACTS LIST AFTER HOURS SUPPORT: from anywhere within Australia National Technical Support Contact (24/7) (1800TEREXL) 1800 837 395 BUSINESS HOURS SUPPORT: Contact the relevant state office on the numbers shown below for all enquiries regarding:  Spare parts  Product support ...
  • Page 34 MODEL MAC 25 HEAD HOOK OPERATORS MANUAL Book Part Number: T169030 A 12 tonne MAXIMUM RATED CAPACITY Do not use the Head Hook attachment unless you have read and understood the information in this book T169030A...
  • Page 35 Table of Contents Introduction ....................3 Safety ...................... 3 Intended use of the Head Hook ............3 Machine Operating Instructions ............... 4 Description of Head Hook ..............4 Head Hook Fitment ................5 Configuration 1 – 0-20° .............. 5 3.2.1 Configuration 2 –...

  • Page 36: Introduction

    1 Introduction Crane Owners and Operators: Terex appreciates your choice of our product for your application. Our number one priority is user safety which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you as equipment users and operators: Comply with OH&S, Federal, State and Local Regulations.

  • Page 37: Machine Operating Instructions

    3 Machine Operating Instructions 3.1 Description of Head Hook The head hook has been designed to create a higher lift point when the crane is operating in an area of low head room. The head hook is adjustable and is designed for use with a hook or with a sheave with 2 falls.

  • Page 38: Head Hook Fitment

    3.2 Head Hook Fitment 3.2.1 Configuration 1 – 0-20° Upper connection point T167844 T167845 Lower connection point Assembly of the head hook is a multiple person job. Lower the boom so the head hook can be assembled to the head. Head Hook configuration 1 best for lifts between 0-20°...

  • Page 39: Configuration 2 - 20-40

    3.2.2 Configuration 2 – 20-40° Head Hook configuration 2 best for lifts between 20-40° T167844 T167845 3.2.3 Configuration 3 – 40-55° Head Hook configuration 3 best for lifts between 40-55° T167844 T167845 T169030A...

  • Page 40: Head Hook Arrangement

    3.3 Head Hook Arrangement 3.3.1 Using a Hook on the Head Hook T168493 T167849 1. Fit the two flanged bushes T168493 to the head hook and secure in place using the M6 button head screws. NOTE Bushes are to protect the bores of the head hook for use with the sheave. 2.

  • Page 41: Using A Sheave On The Head Hook

    3.3.2 Using a Sheave on the Head Hook T168492 T168485 T168484 Tie off Location 1. Slide shaft T168485 partially into the head hook. 2. While sliding the shaft fit sheave spacer T168484 3. Then fit the sheave followed by another sheave spacer and slide the shaft through so it’s centred in the Head Hook.

  • Page 42: Head Hook Designed Lift

    3.4 Head Hook Designed lift The head hook assembly is considered a designed lift to AS 2550.1-2011. The head hook assembly shall only be used on MAC 25-4 cranes or cranes retrofitted with the MAC 25 Dynamic LMI. It shall only be used up to a roll angle (chassis side tilt) of 10°. The roll angle shall be monitored by the user.

  • Page 43: Procedure For Using A Sheave With The Head Hook

    3.4.2 Procedure for Using a Sheave with the Head Hook The LMI shall be set to the following restrictions before lifting. 1. Enter the Site Restrictions screen. 2. Select Rigging Limit and set the value to 11.2t 3. Select Max. % Of RC Available and set the value to 75% NOTE The rigging limit is applied before the Max %, therefore the rigging limit reduces by the Max % set.

Table of Contents

Save PDF