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Westinghouse KAB Installation, Operation & Maintenance Instructions Manual

Westinghouse KAB Installation, Operation & Maintenance Instructions Manual

High impedance bus differential c

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CAU T I ON:
Before putting relays into servic e , remove
all block ing which may have been inserted for the
purpose of securing the parts durin g shipment, make
sure that all moving parts operate freely , inspect
the contacts to see that they are clean and clo s e
properly, and operate the relay t o check the settings
and el ectrical connections .
A P P L I C AT I O N
The type KAB re lay i s a n instantaneous r e lay o f
the high impedance type u s e d for b u s diffe rential
protection.
*
AP P L I CAT I O N
The type KAB re lay can b e applied for bus
p r otection in most cas e s wh ere bushing typ e ct's
are in use, and in metal-clad equipment where ct's
with toroidally wound cores have their windings
completely distributed are emplo y ed. Dwg.
shows the external connection .
The following points should be considered or
should be kno wn on any proposed type KAB rela y
application :
A l l ct's i n the b u s differential circuit should
1 .
have the same ratio, and should be op erated on
their full tap . I f tap conne ction cannot be avoid­
ed, the winding section between the tap s being
used must be fully distributed and the high
voltage which may appeaT at the full tap terminal
due to the auto-trans former action should b e
check ed.
The leakage impedance of the ct 's which are to
2.
be used should be low.
3.
The use of the auxiliary ct's is not recommend­
ed.
I f this cannot be avoided the additional
impedance from the auxiliary ct's and the high
voltage which transformed by the auxiliary ct
should be check ed.
SUP E R S E D E S I . L. 41-337.4
*Denotes change f rom s upe rseded 1ssue.
INSTALLATION
INSTRUCTIONS
TYPE KAB HIGH IMPEDANCE
BUS DIFFERENTIAL RELAY
C ON S I D E R AT I ON S
265C 196
Westinghou se
OPERATION
4.
The b est location for the j unction points i s
equidistant from all ct's.
The lead re sistance from the j unction points to
5 .
the relay terminals is not critical .
A lockout rela y cont act is recommended to short
6.
circuit the varistor following the relay operation
in order to prevent the varistor from o ve rheating.
7 .
T o insure a substantial margin of o peration the
voltage-unit should not be set higher than V K •
where V K =the k nee voltage value of the p oorest
ct which b e conne c ted to the r elay. The k ne e
voltage i s defined a s the inters ec tion of the
extension of the two straight line portions of the
saturation c ur v e , ordinate and abscissa must
be same s cale for each d ecad e .
8 . T h e maximum number o f circuit s which can b e
connected t o the relay or the minimum internal
fault current r e quired to ope rate the r elay c an
be estimated from the following e quation
+
l min. = ( X Je
where I min. =minimum internal fault current , RMS.
= ct secondary excitation current at
I e
a
voltage
=
v alue of V-unit .
C urrent in V-unit at setting voltage
I
R
V R (i . e. l R =
I y
= Cur rent
voltage equal to th e setting value
of V-unit.
=
N
ct turn's ratio.
X
= Number of circuits connected to
the bus .
CON S T R U C T I O N
The re lay consists of a high speed overvoltage
cylinder unit (V) a high speed ov ercurrent unit ( I T) ,
EFFE C T I V E DECEMBER 1 973
I . L. 41-337.4A
MAINTENANCE
ly)
+
l R
N
equal
to the setting
VR,/2600)
in varistor circuit at a

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Summary of Contents for Westinghouse KAB

  • Page 1 T o insure a substantial margin of o peration the voltage-unit should not be set higher than V K • The type KAB re lay i s a n instantaneous r e lay o f where V K =the k nee voltage value of the p oorest the high impedance type u s e d for b u s diffe rential ct which b e conne c ted to the r elay.
  • Page 2 TYPE KAB HIGH IMPEDANCE BUS DIFFERENTIAL RELAY clamp, mo ving contact. through th e s piral a \'Oltage limiting sup p r e s s o r ( varis tor), an adjust­ spring out to the spring adjuster cl amp.
  • Page 4 > 0. 77 ( 0. 93 1 . 07 ) x 45000 KAB relay and c o nsiders a safety factor of 2 . The use o f this curve i s explained i n the sam ple vol ts.
  • Page 5 TYPE KAB HIGH IMPEDANCE I.L. 41·337.4A BUS DIFFE R E N T I AL RELAY the relay vertically by means of the two mounting BU R D E N studs for the type FT projection case or by means of the four mounting holes on the flange for the semi­...
  • Page 6 T YP E KAB HIGH IMPEDA N C E B US DIFF E R E N TIAL R ELAY The contact gap should be approximately .047" Overvoltage Unit (V) between the bridging moving contact and the adjust­ upper bearing screw...
  • Page 7 TYPE KAB HIGH IMPEDAN C E B U S DIFF E R E NTIA L R ELAY Se t the ICS on the 0 .2 ampere tap and pass 0.2 ampere de through the coil. The moving contacts should provide about 1/32"...
  • Page 8 > )>Z -<0 llOO � > (.!) < > :::.: :: : � 0.... . '<t '<t ..CURRENT (AMPERES) PEAK 349 7A22 Fig. 2a. Typical Volt-Ampere Characteristic of Varistor in Type KAB Relay (Peak Value).
  • Page 9 "Tl � ::O ::r m­ 1000 z C1 -l ::r �­ r3:: r � � z -<() ::::'E � > .0 1 AMPERES (RMS) Curve 619414 o,() � Typical Volt-Ampere Characteristic of Varistor in Type KAB Relay (RMS). Fig. 2b.
  • Page 10 CJ -j C:: -< "'"'tl ,l> m CJ 3.50 ::Oz zc;) -j:I: :;:;:: 3.25 r� ;o m 3.00 r> )> Z -< n 2.75 2.50 2.25 2.00 (Rs+RL)IF 1.75 1.50 1.25 1.00 0.75 0.50 0.25 . 90 1.00 1.10 1.20 1-30 1.40 1-50...
  • Page 11 tp-1 c-< V>"O :;; ;o; "'TI)> 6 50 .O:I: zC'l 6 25 �� 6 00 ;o m 5 75 r > 5 50 > -< n 5 25 4 75 4 50 3 50 "' 3 00 � l z R S + R L 5.0 V>...
  • Page 12 SHORT RELAY TERMINALS. DEVICE CHART TYPE FUNCTION DWG. NO. TYPE KAB BUS DIFF. RELAY 3494A87 TYPE WL LOCKOUT RELAY 5 2 - BREAKERS NOTE: RELAY TERMINALS 8,9 SHOULD BE OPEN WHEN CLRCUIT BREAKER !OR BREAKERS) IS TO BE BYPASSED FOR MAINTENANCE OR WHEN ANY...
  • Page 13 T YP E KAB HIGH IMPEDA N C E B U S D l F F E R E NT lA L R E LAY � ..::> ·--I.L...J ('I') 0::: 0::: > 0::: � •...
  • Page 14 T YP E KAB HIGH IMPE DAN C E BUS DIFFE R E N T IA L R ELAY .!_DIA.IJ KOU:S flll -1� � PAII E L TION PRG.IECTIOit NT&.____ __. ./ .180-32 SCIEW TOOTHED LOCKWASHER PlJIEL SPACERS FOR THIN NELS...
  • Page 16 WESTINGHOUSE ELECTRIC CORPORATION RELAY-INSTRUMENT DIVISION NEWARK, N. J. Printed in U.S.A.
  • Page 18 T Y P ES CA- 1 6 AND CA-26 R ELAYS ...:...
  • Page 19 T Y PES CA-16 AND CA-26 RE LA YS INTERNAL SCHEMATIC INTERNAL SCHEMATIC Elf"Mfn (F.V.l (F.V.l BOTTOMlEFTHANO ElfMEIII 30TT OM �HT �A liD AUTCTRANSFORMER I"JICATIMG IM5:A�TAH � U S lkJI:ATING TRIP ATTAC H MENT �ON TAC TO� SWITC H TOP RHiHT llANO ELHL f l E1-4EN T ICS CA·IO IF.¥.)
  • Page 21 I.L. 41-337.3F T Y PES CA -16 AND CA-26 RELA Y S • -� • OPERATING CURRENT IN AMPERES PEICUTABE DlffEIEITIAL IEI.AY,nff IA•ll tp·, ItS - IUIUTIIG COII T ACTOI: IWITU Curve 537957 01'£1AT!I6 COIL (IOTT lWilll) L.ll. .. ll I- PAII£0 llfSTIAIIT COIL (BOTTIIM I.M.
  • Page 22 TYP ES CA-16 AND C A-26 R E L AYS use the Fig. 9 con nect ions ; w here t here are m o re than t hr ee sources the source C T ' s should be par­ EXTERIAL SCitEMATIC OF OIIE SET OF T'fPE CA-16 REUYS allell ed to reduce t he effec tive number of source c on­...
  • Page 23 T Y PES CA-16 AND CA-2 6 RE LA YS IT 14 " S w i "; C. � } c p - DEVIC.E "'-luMSER :::. - ..._ ll! l 57- Pe.RCENT�to. . G e. J, n:e.R�NTI._\.. Re.._'f , TYPi C A.. - 'C� �vPE 1 ( 5 - CoNTA.<-T...
  • Page 24 TYP ES CA- 1 6 AND CA-26 R E LAYS -� - · - - - - ..: T u 0 t -- - ...- tA-U 01 .. U RILU <n + · - UUIT II[W) <I � · CA - 2 6 "- ::>...
  • Page 25 TY PE S CA-16 AND CA-26 RE LA YS 2 9 . 4 CA- 1 6 amperes � � CA-26 to 4 0 amp e r e s 4 . T i m e C u rve P l ac e the p ermanent m agnet on the rel ay and ap­ ply 20 amp eres to terminals of th e rel ay.
  • Page 26 · � . raising the Micarta disc until the p l unger just p icks well re straint el ements connected up electrically 0 . 1 5 amp ere value. s eries. R E N E W A L P A R T S E l ectr i c a l C h e c k p o i n t s Rep air work...
  • Page 27 -< "'tt � ..6 !? ' >-- , H I GH � S I DE � ;;:o � -< POWER ':"lAMS FORMER PHASE 2 PHASE ( SAME AS PH . ! ) (SAME AS PH . ! ) S I DE �...
  • Page 28 TYP ES CA- 1 6 AN D CA-26 R E L AYS � I 19 · D I A . � HOLES FOR 32 �U ftn _, ,.. - J oo _ , .., � • PAN EL CUTOUT ' DR I LL I J G FOI! SEMI FLUSH •...
  • Page 29 Westinghouse I . L . 4 1 - 3 3 7 . 3 D OPERATION MAINTENANCE INSTALLATION • • INSTRUCT I O N S CA -26 PERCENTA GE DIFFERENT I AL TYPES CA-16 RELAYS FOR BUS AND TRANSFO � �...
  • Page 34 TY P ES CA- 1 6 AND CA-26 R E LAYS· u se the Fig . 9 connections ; where there are m ore than three sources the s o urce C T ' s should be par­ alle lled to reduce the effective number of source con­ SOIJICE nections to three .
  • Page 36 TYP ES CA- 1 6 AN D CA-26 R E LAYS � '"' "' � .."' "' 1 87A426 � CA - 1 6 F i g . 1 7 . Diagram of Test Connections for t h e CA- 1 6 and CA-26 R e lays CA- 16 5% Milliseconds...
  • Page 37 TYP E S CA- 16 AND CA-26 R E L A YS CA- 1 6 2 9 . 4 amperes amperes 4. T i m e C u rve Place the p ermanent magnet on the rel ay and ap­ �...
  • Page 39 TYP ES CA- 1 6 AND CA-26 R E LAY S 19 _j [__ I Oi l . IJ HOLES FOI ..... _, _ � ,, 3 PANEL CUTOUT &. DR I LL I • G F OR SEMI FUJSH MTG.
  • Page 41 Westinghouse I . L. 4 1 - 337. 2C INSTALLATION OPERATION MAINTENANCE • • INSTRUCT IO N S T Y P E S C A -1 6 C A - 2 6 P E R C E N T A G E D I F F E R E N T I A L...
  • Page 42 T Y P ES CA-1 6 AND CA-2 6 R ELAYS � ·:; >.. � <( >..: i.i:...
  • Page 44 T Y P E S CA- 1 6 A N D CA-26 R E L AY S UfT Mll , l .., ... CA-<6 IWICATIM c•TACTOI IWITtll � OPERATING CURRENT IN AMPERES lOP LEFT tMI ElB8IT ,,_,,, 537956 Curve won:: WITH IEI.ATIVE IIISTAit•...
  • Page 45 T YP ES CA- 1 6 AN D CA-26 R ELAY S · A ElTEIII N AL 'SCHENUI C Of ()tiE 'SET Of TYPE CA-18 RELArs Tllll E CIII!IT •• fOR THE PROTECl'IOI Of THREE AIO fOU" CIRCUIT ..1 "...
  • Page 46 T Y P ES CA- 1 6 AND CA-26 R E LAYS bus reduces to more than four c irc uits , p arallel source-circuit CT's or source- and feeder- c ir ­ CT's until only four circuits remain. Then c onnect SOURCE these four sets of CT's to the rel ays p er Fig.
  • Page 47 TYP ES CA- 1 6 AND CA-26 R EL AYS }· · · l iT } . . . }·· • NuM.eER CH,�r>.. !l l: i • DE.VIC.E o��F&REN'fl,lt.,.'- Rt�Jo.Y� TYPI c"'--t' a1 · P£Rc.EN,..,. , OF"EAATI �G. Coa INDIC�t.TI""- Co HT�c.T R - RE�TR,t.,INT C.:ou..
  • Page 51 -< � ..)> � � ¥. 6 ¥ bf ttrGH S I D E )> t..J AUK. CURRENT T , S . l itTER­ :::0 M E D I ATE £ )> -< PIIASE PHASE 2 PH . ! ) ( SlOE AS (SlOE AS PH .
  • Page 52 WESTIN G H O USE E L E C T R I C C O R P O R ATI O N RELAY-IN STRUMENT DIVISION N EWARK, N . J. Printed in U.S.A.
  • Page 54 INTERNAL SCHEMATIC I N TERNAl SCHEMA T I C ( F . Y . ) ( L 'I . ) TOP FKOtH El.f)4ENT TOP REAR ELEMENT T O P REAR H.E,.t.H f ( F . � . ) NO I CA f l MG IMSTA n TArtEO\JS T R I P AiTACIII4ENT •...
  • Page 55 Taps 1 20 <( � � � - 60 <.0 � � N E T TORQUE IN CENTI METER GRAMS Curve 2 3 5 4 1 2 Curve 2 3 5 4 96 & Fig. Typical Differential Unit Time Curve. Fig.
  • Page 56 TYP E CA-6 R ELAY � � so TAPS l::i � 5 0 � �40 �Q 30 � . . , 'j 71 1 AtJI'ERES I N ffi MARY OF AUX I Ll ARY TRANSFaMR Curve 2 4 6086 Fig. Typical B urden Characteristics of The Operating Coil C ircuit low , corresponding to high percentage unbalance , at controlling the sensitivity of the relay are incorpor­...
  • Page 57: Percentage D I F Feren T I Al Relay, Type

    THREE C I RCU I T BUS {::::J - - - - -:-c - - - T . S PH· � - - - - - - - - - - - - - - - - - ..J 1 TO C .
  • Page 58 SOURCE FEEDER GROUP SOU RCE PH . FEEDER GROUP SOURCE {--r--- - - -- l p � . FEEDER GROUP - - - - - : =- =- .:I CONNECT I ONS SAME AS PH . l TO C. T. S �...
  • Page 60: Table Of Contents

    87II 87ll 87 I DC fR I P SUS '--- -- -y- -- -/ CHART DEV I CE HUMBER 87 - BREAKER TYPE CA-6 PERCEN TAGE D I FFEREN T I AL RELAY , TR I P ICS - I N D I CA T I Nu CON fACTOR SW I TCH C O l LS OP - OPERA T I N u CO I L R - PA I RED R ESTRA I N T CO I L...
  • Page 61 1� WOLTS, 60 CYCLES �OLTS 60 CYCLES AUX . c . T . R ES lSTAIICE LOAD V I EW ) C A - 6 RELAY ( FRONT NOTE A COMMON 2 � V , 60 CYCLE SOURCE CAN BE USED TO SUPPLY 8 0 TII OPERAT I NG AND RESTRA I N T C I RCU I TS NOTE...
  • Page 62 TE�M INAL T�AN S FORME:R COIL VI EW FRONT 2-D- 1488 J l . Fig. Internal Wiring D iagram of the A uxiliary C urrent Transformer. TAB L E I CONN E CTIONS No. of Feeder One relay per phase is normally recommended for Total No.
  • Page 63 TO P 2-D- 1487 Fig. 12. & Outline Drilling P lan the A uxiliary Current TransFormer. Ill, In case IV, with two feeder groups one of the In cases V, VII, and VIII of Table I, at least one pair of current transformers is paralleled. Al­...
  • Page 64 pairing current transformers in the same manner o f pick-up desired. It i s recommended that a pickup outlined for single relay per phase applications. of 100 amperes be used. SETTING CALCULATIONS I N S T A L L A T I O N No calculations are required to set the CA-6 Th e relays should be mounted o n switchboard relay.
  • Page 65 B . T o r q u e C urve s danger of embedding small particl es in the face of the soft silver and thus impairing th� contact. Connect the relay as shown in the test circuit of C A L l B R A T I O N figure 10 .
  • Page 66 f-- • k :t D I A . 4- H O L E S != O R . I S : -2> 2. MT (, . S C 'R. E w5 - 1 � - l <\i J - 3 �...
  • Page 67 -< -< � Fig. Type CA -6 Relay Without Case (Front View). Top Front Restraining Fig. Type CA-6 Relay Without Case (Rear View). Top Rear Operating Element, 2 - Bottom Rear Restraining Element. E lement. 2 - Stationary Contact. Moving Contact, Control :"' Spring Assembly.
  • Page 68 W E S T I N G H O U S E E L E C T R I C C O R P O R A T I O N R E LAY D E PA R T M E N T N E WA R K, N .
  • Page 69 Westinghouse I . L . 4 1 -337 .38 INSTALLATION OPERATION MA IN TENANCE • • INSTRUCT I O N S a n d TYP ES CA - 16 CA -26 PERCE N TAGE DIFFERE N TIAL R ELAYS F O R B U S A N D T R A N S F O R M E R P R OTECTI O N Before p utting relay s into serv i c e , remove The CA- l�...
  • Page 70 -< "' ..> > .., :::tl � "' Fig. 1. Types CA- 1 6 Relay (front view) Fig. 2. Typ'!s CA- 1 6 Relay (rear view)
  • Page 73 FOit • TMIU: AID fOUl Ct ftC\11 EXTEit � , THE PROTECT lOt Of TMII E cgf!t T SCALE CHANGE �1- CA-26 � ' • • l't:K£11 g... t l OPERATING CURRENT IN AMPERES •tTU DlffU(ITIAL IIUf,tnl Curve 537 9 57 tf'' Ctll IUIUTIH...
  • Page 74 T Y P ES CA- 1 6 AND CA- 26 R E LAYS 3 circuit bus. Where additional circuits are present use the Fig. 9 connections; where there are mo re than three sources the source CT ' s should be p ar­ SOlACE all eled to reduce the effective number of source con­...
  • Page 76 -< = � � Ill ..� "' � z ... �- "' - !-" " I GH S I DE � :::1 !!... I NTER · M E D I AT ... 0 � � POWER TllUFOIMEl ..·...
  • Page 77 Westinghouse I . L. 41-337. 1 D I N ST A L L A TI O N O PE R A T I O N M A I N T E N A N C E • • INSTRUCTION S...
  • Page 78 INTERNAl SCHEMATIC I NTERNAL SCHEMATIC fOP f�Orl T tltMt.llf ( f . Y , ) ( F . I' . ) TOP I!EAR E.Li:)tl:. " f - c�OTrOM FROtH E.LENE." T ( F . L ) �J CuRillllf CnA�SIS OPE.KATtU SnOrtf i ii "...
  • Page 79 <t ...J >­ <.0 ...J >­ 2 3 5 4 1 2 Curve Curve 2 3 5 4 9 6 & Fig. 3 . Typical Torque Curves o f the Operating Re­ Fig. Typical Different ial Unit Time Curve. straint Coils. A core screw accessible from the top of the torque as indicated in Fig.
  • Page 81 THREE C I RCU I T BUS PH - 1 FOUR C I RCU I T BUS PH . 1 ��-- -- ----- - - ---- - - - - - - - - -. � � PH · 1 �...
  • Page 82: R - Pa I Red R Estra I N T Co I L ( Top Front Element ) Type

    SOURCE FEEDER GROUP SOU RCE FEEDER GROUP SOURCE FEEDER GROUP = � �= Jp � , T . s TO C. ---- � PH . : = = -, CONNECT! OMS SAME AS PH - 1 TO C . DC TR I P BUS DEV I CE NUMBER CHART 87 - PERCEN TAGE D t F FEREN T I A L RELAY , TYP E CA-6 ICS - I ND I CA T I N G CONTACTOR SWI TCH...
  • Page 83: N Ote - Suffix

    T Y P E CA-6 R E LAY AUX. C . T. ::...: :.3 ___,- -- - - - - - - - - - - - - - - - - - - - - - , j p�. TO C.
  • Page 84: Denotes Relay N0· 2

    DC TR I P BUS � '--- -y- -/ DE V I CE NUMBER CHART Pll. BREAKER 87 - PERCEN TAGE D I FFEREN T I AL RELAY , TYPE CA-6 TR I P ICS - I M D I CA T I N u CONTACTOR SW I TCH C O l LS OP - OPERA T I N G CO I L R - PA I RED R ESTRA I N T CO I L...
  • Page 85 1�0 �OLTS , 60 CYCLES �OLTS 60 CYCLES TiiOUT CASE AUX . c . T . RESlSTAIICE LOAD H EW ) CA - 6 RELAY ( FRONT NOTE A COMMON � � V . 6 0 CYCLE SOURCE CAN SE USED TO SUPPLY SOTil OPERAT I Na AND RESTRA I N T C I RCU I TS NOTE...
  • Page 86 TERM INAL T�AN S FORMER COIL VI EW fRONT 2-D- 1488 Fig. 1 1 . Internal Wiring D i agram of the Auxiliary Current Transformer. CONN ECTIONS TAB L E I One relay per phase is normally recommended for No. of Feeder Total No.
  • Page 87 TO P 4 H OL£S 2-D- 1487 & F ig. 12. Outline Drilling P lan of the A ux iliary Current Tran sformer. Ill , In cases V, VII, and VIII of Table I, at l east In case IV, with two feeder groups one of the restraint elements must be connected to 2 source one pair of current transformers is paralleled.
  • Page 88 pa1rmg current transformers in the same manner as o f pick-up desired. It i s recommended that a pickup outlined for single relay per phase applications. of 100 amperes be used. SETTING CALCULATIONS I N S T A L L A T I O N No calculations are required to set the CA-6 The relays should be mounted on switchboard relay.
  • Page 89 T Y P E CA-6 R E LAY B . T o r q u e C ur v e s danger of embedding small particl es in the face of the soft silver and thus impairing the contact. Connect the relay as shown in the test circuit of C A L l B R A T I O N figure 10 .
  • Page 90 D I A . -1- H O L E: S F O R . 1 £ ::: -s ;::, MT E, . S C R E w.S \,j) PA�EL C Ut O UT � D R I L L t N C1 PA N E L SEMI- i=LUSH MTC.
  • Page 91 � -< ,... ,... -< • • • • • • j>. Fig. Type CA -6 Relay Without Case (Front View}. Top Front Restraining Fig. Type CA - 6 Relay Without Case (Rear Vie"'}. Top Rear Operating • • Element. Stationary Contact.
  • Page 92 WEST I NGHOUSE ELECTRIC CORPORATION RELAY-INSTRUMENT DIVISION NEWARK, N. J. Printed i n U . S . A .