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Westinghouse TK Series Installation, Operation & Maintenance Instructions Manual

Westinghouse TK Series Installation, Operation & Maintenance Instructions Manual

Timing relay

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INSTALLATION
INSTRUCTIONS
CAUTION
Before putting relays into
remove all
blocking which
serted for the purpose of securing
during
shipment,
make
parts operate freely,
see
that they are clean
and
operate
the relay to check
and electrical connections.
APPLICATION
The Type TK Relay is an a-c timing relay for
applications
requiring a definite
between the closing of an
closing or opening
of other
cuits.
Accurate time-settings
onds
to fifty minutes
for
any setting, the reset
one second.
The relay
is used
quired in motor,
generator,
It
trol
circuits.
is also widely
dustrial applications.
One
of the
relay is available for use
type
to
with a d-e
a-c inverter where
a-c control voltage is not available.
verter is described in
CONSTRUCnON
The type TK
relay consists of a synchronous
motor,
a gear train to provide three different
ratios,
a clutch
interposed in the gear train
to
permit quick
resetting when
de-energized,
a
contactor which
main
contacts and operates
tripping mechanism adjustable for
I. l. 41-574 .1
SUPERSEDES
*Denotes change from superseded issue.
TYPE TK TIMING RELAY
service,
may have
been in­
the
parts
sure that
all
moving
inspect the contacts
to
and close
properly,
the settings
time delay
a-c circuit and the
d-e or a-c
cir­
from two
sec­
can be
obtained,
and,
time is less than
where
time delay is re­
or rectifier
con­
used in in­
a
reliable
The in­
41-856.
I.L.
OPERAnON
AND
the relay is
carries
the
the clutch,
and a
time-delay.
OPERATION.
Synchronous Motor
The motor
for
driving the
located on the back
assembly in the
lower right-hand corner.
runs at a synchronous speed of
60, 50
R.P.M.
for
Its bearing has
spectively.
with sufficient capacity for
normal operation.
higher, the
contactor coil
out
at the pr
cr
transformer to supply
Gear Train and Clutch
The gear
train is
unit and consists of two
fastened
together
posts.
The gear shafts run at low speeds
require no
lubrication.
speeds are
obtained by changing the
of a
sliding gear
consists of two gears on a hub that is free to
slide on the clutch shaft and can be locked in
any desired position with
hub is moved to the position
gear is opposite the
corresponding to the desired time scale.
The clutch
is two aluminum
rated faces,
arranged
tively engaged
and disengaged by a spring arm
on the
contactor armature when the
in its closed and open positions respectively.
The rear disc
is fastened to a shaft
gear train.
The front
on the end of the same shaft.
has fastened to it the pinion which drives the
tripping mechanism.
gized,
the
clutch discs
transmitted from the
EFFECTIVE OCTOBER 1957
I. L. 41-57 4 . 1 A
MAINTENANCE
gear
train
plate of the
gear
train
600, 500
or
25
or
cycle
relays
an oil reservoir
several years of
230
On relays rated at
has a tap brought
place to act as
an
auto­
115
volts for the motor.
assembled as a
separate
brass bearing plates
at
the
corners
by brass
The
three different
location
assembly.
This
assembl y
a set
screw.
where the larger
arrow on the index plate
disc with
so that they are
posi­
latter is
on
disc is a running
The latter disc
When the
relay is
ener­
engage and power
motor,
through the
is
It
250
re­
or
and
The
ser­
the
fit
is
gear

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Summary of Contents for Westinghouse TK Series

  • Page 1 I. L. 41-57 4 . 1 A • • INSTALLATION OPERATION. MAINTENANCE INSTRUCTIONS TYPE TK TIMING RELAY CAUTION Before putting relays into service, Synchronous Motor remove all blocking which may have been in­ serted for the purpose of securing parts The motor driving the gear...
  • Page 2 TYPE TK RELAY an adjuatable train, to the tripping mechanism. When Micarta button extending from same armature bracket which carries the relay is de-energized, clutch discs adjusting screw for the clutch operating arm. separated by the opening of the contactor arm­ ature.
  • Page 3 I. L .41-57.4.1A TYPE TK RELAY INTERNAL SCHEMATIC INTERNAL SCHEMATIC COtiTACTOR UNIT COfHACTOR UIIIT TIM£R UIIT �:;:���0 cJfr 011 _ _j AII D TEST SWITCH TERMINAL FRONT VIEW FRONT VIEW IIOTE: MOTE: QPERATES FIRST Ill SEQUENCE OPERATES NEXT Ill SEQUBICE OPERATES FIRST Ill SEQUENCE 2 OPERATES SECOND Ill SEQUENCE 5 7 -D-7909...
  • Page 4 TYPE TK RELAY The reset time for maximum travel is less tripping disc mechanism counter-clockwise than one second. Since the clutch is disen­ allow to reset to make sure that it returns to ga ges to reset, the reset time is independent zero positively.
  • Page 5 TYPE TK RELAY DC OPUUIOII AC OPERATION WITH SEALING CONTACT WI lit SEALING COli TACT Q--1 POl. OR •Eo MOMEIITAIY EXTEJII A L START Cllf • Off COlT ACT CII T ACT COII T IOL.UD tiRCIIITS COli TROLLED CIRCUITS �m� COl TACT IIEB.
  • Page 6: Adjustments An D Maintenance

    ADJUSTMENTS AN D MAINTENANCE When the armature rel eased, cl utch teeth should have sufficient separation proper adjustments to insure correct prevent any interference with resetting of the operation of this rel ay have been made at the trip discs . much follow on the cl utch...
  • Page 7 TYPE T K R E LA Y ---- -------- -------- -------- -------- ---------- ���.L�4�1-�9�4� . 1 �A ens ions shoul d be .010 inch for the l eft-hand more from the center or lowest position. finger and . 120 inch right-hand finger.
  • Page 8: Renewal Parts

    TYPE RELAY RENEWAL PARTS relays provided with a sealing contact, adj ust the upper screw in the bracket front of the armature so that there will Repair work can be done most satisfactorily 1/32 inch to 3/64 inch follow in the seal-in factory.
  • Page 9 TYPE RELAY • PANE\.. CUTOUT CR.ILLING­ �OR SEMI-F\.. U &\-4 MT<:t • t'.:l0-3Z SCREW 5PACER FOR. THIN PA��� �-ISSC.REW ""TI·\\ C \1<. (F"O� PANEL USE � -18 STUD"' 90-�"Z SC'R_�W T�\C.'r<. ('F"01=l. 'PANE.� U'S.E .1�0 ·32 STUD) TERM\NAL AND PA)-.;lEL PR\LL\ NG- OR CUTOUT MOUNTING- DE:"TAIL'5 PROJE.
  • Page 12 WESTINGHOUSE ELECTRIC CORPORATION METER DIVISION NEWARK, N.J. Printed in U, S. A.
  • Page 13: Operation

    4 1 -574.18 I.L. • • INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS TYPE TK TIMING RELAY CAUTION Before putting rel ays into service, Synchronous Motor remove all bl ocking which may have been in­ serted for the purpose of securing parts The motor driving the gear train...
  • Page 14 TYPE TK RELAY from train, to the tripping mechanism. When an adju�table Micarta button extending c arries relay is de-energized, the cl utch discs s ame armature bracket which s eparated by the opening of the contactor arm­ adjusting screw for the cl utch operating arm.
  • Page 15 I.L. 41-574.1 B TYPE TK BELAY UITEIHIAL SCHEMATIC IITIHAL SCIIEMAT IC CotiTACTCIII UIIIT TIM£11: UIIIT FOil 230 V, AMD UP, COIII E CTTOTIII' O II TIMER UNIT COII T ACTOI COIL - -- - - -- - -- TEST SWITCH TEST SWITCH - -- -- -- _..J...
  • Page 16 TYPE TK RELAY The reset time for maximum travel is l ess than one second . Since the cl utch is. disen­ ga ges to reset, the reset time is independent of the position of the sl iding gear assembl y . OTOR The motor may require one or two seconds reach synchronous speed after the rel ay is en­...
  • Page 17 TYPE DC OPER'AT I ON AC OPERATION WITH SEALING CONTACT WITH SEALING CONTACT (}--i �=�L START COIITIOL.U:D CIRCUITS COITIOU.£0 CIRCUITS t-{] :m:·" • COlTACT ro:te� DC OPERATION !£VICE W'ITHOUT SEALING CONTACT tiUMSER C lt.l RT TININQ lfi.I.Y TYPE c-6.- CUT·OFF MOTOII COM TACT st--...
  • Page 18 TYPE TK RELA Y and 20 amperes for 1 minute. break con­ then turning the proper nut with a wrenc h. tact somewhat l ess pressure will For detailed c ase i nformati on refer to L . 41-076. c arry about 2/3 this rating.
  • Page 20 ensions shoul d be .01 0 inch for the l eft-hand more from the center or l owest position. finger and .120 inch right-hand finger. A smal l strip of metal with the ends Repeated tests have shown that rel ay fil ed to these dimensions wil l be convenient...
  • Page 21 TYPE TK RELAY---- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --�'·�L- �4�1-�57 �4-�18 rel ays provided with a s ealing c ontac t, REN EWAL PARTS adjust the upper s c rew in the bracket front of the armature so that there wil l...
  • Page 22 Dl ,.._ - 4- HO LE:.S FOR + . 190·32. MTCr. sc;REWS • Pt>.NEL CUTOUT DRILL I � G­ FOR. \.A T G 5EM I - F LU�H • 190-32. SCRE.W SPACER FOR PANELS "THIN � -1 6 SCRE.W \I-I l C K (FOR PANEL USE ST UD)
  • Page 24 WESTING H OUSE E L ECTRIC CORPORATION R E L AY D E PA R T M E N T N E WA R K , N . J . Printed i n U . S.
  • Page 25: Maintenance

    Westinghouse 41 -574 . 1 I .L. • • OPERATION MAINTENANCE INSTALL A Tl 0 N I N S T R U C T I O N S TYPE TK TIMING RELAY CAunON Before putting rel ays into service, Synchronous Motor...
  • Page 26 TYPE TK RELAY train, to the tripping mechanism. When an adjuatab l e Micarta button extending from relay is de-energized, the clutch discs same armature b racket which carries the adjusting screw for the clutch operating arm. separated b y the opening of the contactor arm­ This button cl oses a make contact mounted on...
  • Page 27 I.L. 41·574.1 C TYPE TK BELAY IMTEIHIAL SCHEMAT I C IMTEIHIAL SCHEMAT I C COITACTQR UMIT TIMER UIIIT fOI 230 V, AMD Ul', CONIECT TO TI.P COITACTOI COIL :- - · - T£ST SWITCK TEIIMIIIAL FROfii T VIEW FROitT V I E W IIOTE: NOTE: 1 OPERATES F IRST I N SfQUENCE...
  • Page 28 TYPE TK RELAY the 25 cycl e rel ays maximum time set is singl e pol e singl e throw make s-etting avail ab l e for the three gear positions right hand contact arm also operates the inde­ are 1, 10, and 100 minutes . The smallest sub­...
  • Page 29 TYPE TK RELAY ---------------- ---------------- ------------�-- -- • ·_ L . _ 4 _ t . s _ 7 _ 4 . _ t c DC OPERA T I ON AC OPE RAT I ON 'I' I TH S E A l i N ii CONTACT W I T H S E A L I N G CONTACT [}--! Po:[...
  • Page 31 TYPE TK RELAY-- ------------ ------------ ------------ --------�- � _ . L _ . 4 _ 1 _ . s _ � _ . l _ c time-delay is desired, h owever, the mini­ turn of the adjusting screw, after the cl utch mum s etting obtainable without the pos s ibility is closed and with the operating...
  • Page 32 TYPE TK RELAY ensions shoul d be . 010 inch for the l eft-hand more from the center or lowest position . finger and . 120 inch right-hand finger . A smal l strip of metal with the ends Repeated tests have shown that rel ay...
  • Page 33 TYPE TK RELAY relays provide d with a s eal ing contact, REN EWAL PARTS adjust the upper s crew in the bracke t front of the armature so that there wil l Repair work can be done mos t satis factoril y l/32 inch to 3/64 inch fol l ow in the seal -in...
  • Page 34 · TYPE TK RELAY 4- \-IOLE:.S FOR + . 19 0 ·3'2. MT<:r. S<:-.. R EW% ..; \ J: . �;� PAN EL CUTOUT DRI LL\ � G­ SEM i - F L\J S H M\�. ­ PAI<-l E L , U::> C.A\ \ 0 1-l PR.OJ'ECT \ 0 1-l MT6 .
  • Page 36 WESTIN G H OUSE E L ECT R IC CORPO R ATION R E L AY D E PA RT M E N T N EWA R K , N . J. Printed in U . S .
  • Page 37 Westinghouse I . L. 4 1 - 574. 1 E • • INS TALLATION OPERAT ION MAINTENA- N CE I N S T R U C T I O N S TYPE TK TIMING RELAY CAU TION: B efore putting relay s into servi ce, r e­...
  • Page 38 T Y P E T K R E LAY Two contact fingers are p ivoted at the lower end on the scal e p l ate when the trip screws in the discs of the armature and e ach i s fre e to move indep en­ have reached a p oint where they j u st raise the dently of the armature against a sp iral sp ring.
  • Page 39 T Y P E T K R E LAY J M T UIIAL SCHEMAT IC INTEHAL SCHEMATIC CotiTACTOII U II I T TIMER U II I T F OI .2 30 Y. A II O UP, COIIIIECT TO TAP 011 COII T ACTOI COIL TEST SWI TCH TERNIMAL...
  • Page 41 OC OPER'ATION AC OPERATION III l TH SEAL I N G CONTACT TH 5 f A L I N G CONTACT COITROLL.fD C I RCU I TS COKTIIOLL.ED CIRCUITS � - f, t t--{1 ��!:�uL OPERAT ION DE Y I Cl iiUMIJEII C tN.II: T li i THOUT SEAL I N G CONTACT P0:£,?11 2 - TIMING RELAY TYPE.
  • Page 42 m eans of the rear mounting stud or studs for p ro­ soon as the rel ay i s energized, and have time del ay j ection mounting. Either a mounting stud or the on the right- hand cont act only. This can be done by mounting screws may be utilized for grounding the setting the di sc n earest the s c al e p l ate so that the relay.
  • Page 43 T Y P E TK R E L AY -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --�I.L�· �4�1-�5� 74�.1�E screw for the right-han d l atch arm stop brack et after the clutch is clo sed and with the o p erating should be tightened and the brack et should be bent...
  • Page 44 T Y P E T K R E L AY The stationary contacts should be adjusted by to 3/ 3 2 inch foll o w when the right-hand contact bending so that both moving contacts m ake simul­ finger is against the l atch arm. When the motor cir­ taneo usly when they move in with the armature, with cuit is op en , there should be no gap between the about 1/ 16 inch follo w.
  • Page 45 T Y P E TK R E LAY -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --�'·�L� .4�1�-s� 7�4.�1E D RI L L �...
  • Page 46 - - 1 J � - � � fCII .!.. j_ Je :. � . 1 �12 NTa.ICI Bfl DIA.II HOLES 2 2 1 .., � ' , I - 1-- • _t _ P'AIIE L LOCATIOII SEM I FWSH MfG. __/ •...
  • Page 48 W E S T I N G H O U S E E L E C T R I C C O R P O R A T I O N R E LAY- I N S TR U M E N T D I V I S I O N N EWA R K , N .
  • Page 49: Installation

    Westi nghouse I . L. 4 1 -574. 1 F • • INSTALLATION OPERATION MAINTENANCE I N S T R U C T I O N S TYPE TK TI MING RELAY CAU TION: Before p utting relays into service, re­ of normal op eration.
  • Page 50 Two contact fingers are p ivoted at the lower end on the scal e p l ate w hen the trip screws in the discs of the armature and e ach is fre e to move indepen­ have reached a point where they just raise the dently of the armature against a spiral spring.
  • Page 51 T Y P E T K R E L AY -- HITUMAL SCIIEMAT IC INTERNAL SCHEMAT I C ¥. TUtU UNIT �:;:��OI TO c!� AID UP, TEST SWI TCH T£1MIIIAL FROftT VIEW IIOTE: IIOTE: OPERATES f i RST Ill SEQUENCE OPEIAT£S IEXT Ill SEQUENCE Of'ERATU FIRST SEQUEII C E...
  • Page 52 amp eres at 1 25 volts d-e; or a non-inductive current The relays s hould be mounted on switchboard of 20 amp eres at 1 1 5 volts a-c or 15 amp eres at 2 3 0 p anels or their equivalent in a l o c ation fre e from volts a- c .
  • Page 53 T Y P E T K R E L AY -------------------------------------------------------- --� '· L � ·� 4 � 1 · � 57 � 4� . 1� F DC OPERA T I ON AC OPE RAT I ON WITH SEALING CONTACT WITH SEAlt NG CONUCT ;...
  • Page 55 T Y P E T K R E LAY -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --�'·L�· �4�1-�5� 74�.1�F screw for the right-hand l atch arm stop brack et after the clutch is clo sed and with the op erating should be tightened and the bracket should be bent...
  • Page 56 T Y P E T K R E L AY -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- The stationary contacts should be adjusted by to 3/ 3 2 inch foll o w when the right-hand contact bending so that both moving contacts m ake simul­...
  • Page 57 T Y P E TK R E LAY -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --� ��.L�-�4 �1-�57�4 �.1F D RI L L DRI LL (2 HOLES)
  • Page 58 I ' +. HOU:S fOI . 1 10- 12 m .acaBfl D lA.' 2 21 l ..- - - .., !! . 1 10-32 SCR Tocmt£D LOCDilSHEa PANEL SPACEIS FOit TH I N N£U -II SCREW , 1 90-32 SCREW IIOUS "i"D il.
  • Page 60 W E S T I N G H O U S E E L E C T R I C C O R P O R A T I O N R E LAY- I N S TR U M E N T D I V I S I O N N EWA R K , N .