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Siemens NCU 7x0.3 PN Series Manual

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NCU 7x0.3 PN

SINUMERIK
SINUMERIK 840D sl
NCU 7x0.3 PN
Manual
Valid for
SINUMERIK 840D sl / 840DE sl control
Software
CNC software
09/2011
6FC5397-1EP40-0BA0

Version
4.4
___________________
Preface
___________________
Safety notes
___________________
System overview
___________________
Description
___________________
Application planning
___________________
Dimension drawings
___________________
Assembling
___________________
Connecting
___________________
Technical data
___________________
Connectable components
___________________
Spare Parts/Accessories
___________________
Appendix
1
2
3
4
5
6
7
8
9
10
A

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  Summary of Contents for Siemens NCU 7x0.3 PN Series

  • Page 1 ___________________ NCU 7x0.3 PN Preface ___________________ Safety notes ___________________ System overview SINUMERIK ___________________ Description SINUMERIK 840D sl ___________________ NCU 7x0.3 PN Application planning ___________________ Dimension drawings Manual ___________________ Assembling ___________________ Connecting ___________________ Technical data ___________________ Connectable components ___________________ Spare Parts/Accessories ___________________ Appendix Valid for...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 3: Preface

    Training For information about the range of training courses, refer to: ● http://www.siemens.com/sitrain SITRAIN - Siemens training for products, systems and solutions in automation technology ● http://www.siemens.com/sinutrain SinuTrain - training software for SINUMERIK FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support.
  • Page 4 EC Declaration of Conformity The EC Declaration of Conformity for the EMC Directive can be found on the Internet at: http://support.automation.siemens.com Here, enter the number 15257461 as the search term or contact your local Siemens office. NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 5: Table Of Contents

    Table of contents Preface ..............................3 Safety notes............................... 9 Danger notices ..........................9 ESD notices ..........................11 System overview............................13 Application............................13 System configuration ........................14 Variants ............................16 Ordering data ..........................17 Description............................... 19 Characteristics ..........................19 Illustration.............................20 Type plates...........................21 Operator control and display elements ..................22 3.4.1 Overview of operating and display elements ................22 3.4.2...
  • Page 6 Table of contents Connecting .............................. 41 Overview ............................. 41 Safety information for wiring......................43 Opening the front cover....................... 44 Power supply..........................45 7.4.1 Application........................... 45 7.4.2 Requirements for the power supply .................... 46 7.4.3 Connecting the power supply...................... 48 DRIVE-CLiQ components ......................49 7.5.1 Application...........................
  • Page 7 Table of contents 9.2.3.2 X1 power supply ..........................99 9.2.3.3 X2 PROFINET..........................101 9.2.3.4 X111, X222 and X333 digital inputs/outputs................104 9.2.4 Parameter assignment.......................111 9.2.4.1 Input / output images .........................111 9.2.4.2 Diagnostics via input image .......................112 9.2.5 Technical data..........................113 PP 72/48D 2/2A PN ........................114 9.3.1 Description ..........................114 9.3.2...
  • Page 8 Table of contents Appendix..............................165 Abbreviations ..........................165 Documentation overview......................167 Index..............................169 NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 9: Safety Notes

    Safety notes Danger notices The following notices are intended firstly for your personal safety and secondly to prevent damage occurring to the product described or any connected devices and machines. Non- observance of the warnings can result in severe personal injury or property damage. DANGER Only appropriately qualified personnel may commission/start-up SINUMERIK equipment.
  • Page 10 Repairs to devices that have been supplied by our company may only be carried out by Siemens customer service or by repair centers authorized by Siemens. When replacing parts or components, only use those parts that are included in the spare parts list.
  • Page 11: Esd Notices

    Safety notes 1.2 ESD notices ESD notices CAUTION The modules contain electrostatically sensitive devices. Discharge yourself of electrostatic energy before touching the components. The easiest way to do this is to touch a conductive, grounded object immediately beforehand (for example, bare metal parts of control cabinet or the protective ground contact of a socket outlet).
  • Page 12 Safety notes 1.2 ESD notices NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 13: System Overview

    System overview Application Features SINUMERIK 840D sl offers modularity, openness, flexibility, and uniform structures for operation, programming, and visualization. It provides a system platform with trend-setting functions for almost all technologies. Integrated into the SINAMICS S120 drive system and complemented by the SIMATIC S7- 300 automation system, the SINUMERIK 840D sl forms a complete digital system that is best suited for the mid to upper performance range.
  • Page 14: System Configuration

    System overview 2.2 System configuration System configuration SINUMERIK 840D sl combines CNC, HMI, PLC, closed-loop control, and communication tasks within a single NCU (Numerical Control Unit). Components For operation, programming, and visualization purposes, the corresponding operating software is already integrated into the CNC software for the NCU and therefore runs on the high-performance NCU multi-processor module.
  • Page 15 System overview 2.2 System configuration The following system configuration is only possible with an NCU 710.3 PN possible: Figure 2-2 Example, topology with NCU 710.3 PN The following components can be attached to the Control Unit: ● SINUMERIK operator panel front with TCU/PCU 50.3 and Machine Control Panel/Machine Push Button Panel ●...
  • Page 16: Variants

    System overview 2.3 Variants The SINUMERIK 840D sl offers integrated PROFINET functionality. Supported: ● PROFINET CBA The CBA functionality integrated in the NCU allows users to modularize machinery and systems: Rapid real-time communication (up to 10 ms) between the controllers means that systems lend themselves better to standardization and can be reused or expanded more easily.
  • Page 17: Ordering Data

    DRIVE-CLiQ interfaces CNC user memory expansion 2 MB 6FC5800-0AD00-0YB0 PLC user memory expansion 128 KB 6FC5800-0AD10-0YB0 Ordering options The products can also be ordered online: ● Industry Mall: http://www.siemens.com/industrymall ● Spares On Web: http://workplace.automation.siemens.de/sparesonweb NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 18 System overview 2.4 Ordering data NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 19: Description

    Description Characteristics A Control Unit has the following elements: ● Battery-backed real-time clock ● Slot for a CompactFlash Card (behind the blanking cover) ● DRIVE-CLiQ interfaces for connecting to the drive ● Interfaces for operation behind a hinged front cover: –...
  • Page 20: Illustration

    Description 3.2 Illustration Illustration The following diagram shows an NCU 730.3 PN with its interfaces and control and display elements (fault displays and status indicators). Please ensure that the structure of the NCUs is virtually identical. There are only a few discrepancies, as follows: ●...
  • Page 21: Type Plates

    Description 3.3 Type plates Type plates Side-mounted type plate The following figure shows you all the information included on the type plate located on the side of the unit. Figure 3-2 Type plate You might need to access the information provided on the side-mounted type plate after the equipment has been mounted.
  • Page 22: Operator Control And Display Elements

    Description 3.4 Operator control and display elements You can see this type plate when you open the front cover of the Control Unit. Note The information contained in each field of the type plate on the current control unit may differ from the information presented in this manual (for example, a later product version, approvals and marks that have not yet been issued, etc., may be shown).
  • Page 23: Led Displays

    Description 3.4 Operator control and display elements 3.4.2 LED displays Table 3- 1 Meaning of LED states Name Function Status Meaning Ready There is at least one fault (e.g. RESET, watchdog monitoring etc. ) or the Control Unit is booting up. Flashing red/orange Error accessing CompactFlash Card (0.5 Hz)
  • Page 24: 7-Segment Display

    Description 3.4 Operator control and display elements Additional references ● You can find a detailed description of LED states during power-up in the "NCU Operating System (IM7)" section of the Basesoftware and Operating Software Commissioning Manual. ● For information on drive faults and alarms, see also: SINAMICS S120/S150 List Manual (LH1) 3.4.3 7-segment display...
  • Page 25: Reset Button

    Description 3.4 Operator control and display elements 3.4.4 RESET button Arrangement The RESET button is located behind the blanking cover. Performing a reset operation The reset operation resets the NCU and forces a new power-up. It is similar to a "Power On Reset"...
  • Page 26 Description 3.4 Operator control and display elements NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 27: Application Planning

    Application planning Secondary electrical conditions 4.1.1 Grounding concept Components The SINUMERIK 840D sl system consists of a number of individual components which have been designed so that the system complies with the appropriate EMC and safety standards. The individual system components are: ●...
  • Page 28: Ri Suppression Measures

    ● If necessary, signal and load cables may cross one another (if possible, at an angle of 90°), but must never be laid close or parallel to one another. ● Only use cables approved by Siemens for the signal lines from and to the Control Unit. NCU 7x0.3 PN...
  • Page 29: Climatic And Mechanical Environmental Conditions

    Application planning 4.2 Climatic and mechanical environmental conditions ● Signal cables may not be routed close to strong external magnetic fields (e.g., motors and transformers). ● If signal lines cannot be routed a sufficient distance away from other cables, they must be installed in grounded cable ducts (metal).
  • Page 30 ● Do not open a battery. Replace a faulty battery only with the same type. ● Obtain replacement batteries from Siemens alone (see Ordering data (Page 17)). ● Always try to return low batteries to the manufacturer or deliver these to a registered recycling company.
  • Page 31: Operating Conditions

    The user must consider radio interference for the complete system. Particular attention should be paid to cabling. Please contact your sales representative for assistance and support. If compliance with limit value class C2 is required, please contact your local Siemens sales partner. Recycling and disposal Products should be disposed of corresponding to the relevant national regulations.
  • Page 32 Application planning 4.3 Recycling and disposal NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 33: Dimension Drawings

    Dimension drawings Figure 5-1 Dimension drawing NCU 730.3 PN (dimensions in mm) NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 34 Dimension drawings Figure 5-2 Dimension drawing NCU 710.2 PN and NCU 720.3 PN (dimensions in mm) NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 35: Assembling

    Assembling Safety information NOTICE The Control Unit is exclusively intended for installation in ESD-protected areas. The CE- associated ESD interference immunity limit values can only be achieved via installation in the control cabinet. Only make physical contact using appropriate ESD protective measures.
  • Page 36: Designs

    Assembling 6.2 Designs Designs The Control Unit is installed in a control cabinet along with the SINAMICS components. Designs The Control Unit is preferably mounted vertically on the rear panel of the control cabinet. The following fixing options are available: ●...
  • Page 37: Mounting The Control Unit Without Spacers

    Assembling 6.4 Mounting the Control Unit without spacers Mounting the Control Unit without spacers Introduction The Control Units NCU 710.3 PN and NCU 720.3 PN can be directly mounted without spacers on the rear panel of a control cabinet. Procedure The Control Unit has a metal clip on the upper rear side that is pushed in and fixed using 3x M3 torx screws when supplied.
  • Page 38: Mounting The Control Unit For Segregated Heat Removal

    Assembling 6.5 Mounting the Control Unit for segregated heat removal Mounting the Control Unit for segregated heat removal Introduction If the NCU 730.3 PN must be externally cooled via the cooling ribs, then it can be directly mounted onto the rear of the control cabinet panel without using spacers. Prerequisites ●...
  • Page 39 Assembling 6.5 Mounting the Control Unit for segregated heat removal Procedure 1. Remove the spacers. 2. Fit the seal around the cooling ribs of the Control Unit. 3. Loosen the three M3 screws on the upper clip and push the clip up until the upper hole protrudes beyond the housing.
  • Page 40 Assembling 6.5 Mounting the Control Unit for segregated heat removal NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 41: Connecting

    Connecting Overview Connection options The Control Unit has a series of interfaces via which the power supply and the remaining system components are connected. The front cover on the Control Unit must be open to make the connections. ● The various SINAMICS components are connected with the Control Unit via DRIVE- CLiQ.
  • Page 42 Connecting 7.1 Overview SINUMERIK 840D sl NCU 7x0.3 PN SINAMICS S120 DRIVE-CLiQ X100 X101 NX10.3 / NX15.3 X102 X103 X104 X105 6 digital inputs and Digital I/O X122 4 digital inputs/outputs 6 digital inputs and X132 4 digital inputs/outputs X142 8 digital inputs/outputs 24 V DC Power supply...
  • Page 43: Safety Information For Wiring

    Connecting 7.2 Safety information for wiring Interface overview Table 7- 1 Overview of available external interfaces Interface Designation Connector type DRIVE-CLiQ X100 - X105 Spec. RJ45 socket Ethernet IE1/OP X120 Standard RJ45 socket Ethernet IE2/NET X130 Standard RJ45 socket Ethernet (service socket) X127 Standard RJ45 socket PROFINET...
  • Page 44: Opening The

    Connecting 7.3 Opening the front cover Opening the front cover Introduction The interfaces are concealed behind a front cover. You must remove this cover before you can wire the interfaces. A hinge connects the front cover to the front of the housing. Once opened, the cover can be completely removed.
  • Page 45: Power Supply

    Connecting 7.4 Power supply Power supply 7.4.1 Application This interface is provided exclusively for connection of the external power supply. Note When using external power supplies (e.g. SITOP), the ground potential must be connected with the protective ground terminal (PELV). Pin assignment Table 7- 2 Power supply X124...
  • Page 46: Requirements For The Power Supply

    Connecting 7.4 Power supply Position of power supply interface Figure 7-3 Power supply interface 7.4.2 Requirements for the power supply External 24 V power supply Power is supplied to the Control Unit by an external 24 V power supply (e.g., SITOP). The following power consumption values for the Control Units provide a configuration basis for calculating the 24 V DC power supply.
  • Page 47 Connecting 7.4 Power supply Requirements of DC power supplies DANGER The DC power supply is always referenced to ground and may not be generated by an autotransformer. Final user interfaces are powered via a DC power supply with protective separation per EN 61800-5-1.
  • Page 48: Connecting The Power Supply

    Connecting 7.4 Power supply 7.4.3 Connecting the power supply Wiring the screw-type terminal block The required 24 V DC load current supply is wired to screw-type terminal block X124. DANGER The 24 V direct voltage is to be configured as a protective extra low voltage - DVC A or PELV.
  • Page 49: Drive-Cliq Components

    Connecting 7.5 DRIVE-CLiQ components DRIVE-CLiQ components 7.5.1 Application The components of the SINAMICS S120 drive family and the Control Unit are interconnected using DRIVE-CLiQ. When connecting the components, please follow the rules in the documentation below without exception: The "Connecting components" section of the "Machine Configuration Guidelines" System Manual Properties ●...
  • Page 50 Connecting 7.5 DRIVE-CLiQ components Position of the DRIVE-CLiQ interfaces Figure 7-4 DRIVE-CLiQ interfaces Cable specification Table 7- 7 Cable specification for X100 - X105 Characteristic Version Connector type RJ45 socket Cable type DRIVE-CLiQ standard (inside the control cabinet) MOTION CONNECT (outside the control cabinet) Max.
  • Page 51: Connectable Drive-Cliq Components

    Connecting 7.5 DRIVE-CLiQ components 7.5.2 Connectable DRIVE-CLiQ components Components As a rule, all SINAMICS components approved for SINUMERIK can be connected using the DRIVE-CLiQ interface. Table 7- 8 Components with DRIVE-CLiQ Component Description NX10/15 Drive expansion module for up to 6 axes SINAMICS S120, system components of the booksize and chassis formats Smart / Active / Basic Line Modules provide the central power supply to the DC link.
  • Page 52: Use Of Ethernet Interfaces

    Connecting 7.6 Use of Ethernet interfaces Use of Ethernet interfaces Application The following connections can be established via the Ethernet interfaces: ● X120 provides the link to the system network (e.g. operator panels). ● X130 connects the Control Unit to the company network. ●...
  • Page 53 Connecting 7.6 Use of Ethernet interfaces Table 7- 10 Ethernet interfaces X120, X130, X127 in the 1 Gbit mode Signal name Signal type Meaning Bidirectional pair A+ Bidirectional pair A- Bidirectional pair B+ Bidirectional pair B- Bidirectional pair C+ Bidirectional pair C- Bidirectional pair C+ Bidirectional pair C- Signal type: B = bidirectional...
  • Page 54 Connecting 7.6 Use of Ethernet interfaces Position of the Ethernet interfaces Figure 7-5 Ethernet ports Cable specification Table 7- 12 Cable specification for X120, X130, and X127 Characteristic Version Connector type RJ45 socket Cable type Industrial Ethernet cable (CAT5) Max. cable length 100 m NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 55: Profinet

    Connecting 7.7 PROFINET PROFINET 7.7.1 Application Application The following communication networks can be established via the PROFINET interface: ● PROFINET CBA: Communication between controllers as components in distributed systems ● PROFINET IO Communication between the PLC controller and field devices –...
  • Page 56 Connecting 7.7 PROFINET LED displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and an orange LED. This allows the following status information about the respective PROFINET port to be displayed: Table 7- 14 PROFINET ports LED displays Name Color Status...
  • Page 57: Profinet Cables

    Connecting 7.7 PROFINET Cable specification For PROFINET, you always require a data transmission rate of 100 Mbit/s (Fast Ethernet) in full duplex mode. For data transfer purposes, you can use twisted-pair copper cables (4-wire, 100Base-T). Table 7- 15 Cable specification for X150 ports 1, 2 Characteristic Version Connector type...
  • Page 58: Preparing The Twisted Pair Cables

    Connecting 7.7 PROFINET Table 7- 17 Cable types for PROFINET Cable Designation Order number IE FC Cable GP 2 (Type A) 4-wire, shielded TP installation cable for IE FC 6XV1 840-2AH10 RJ45 IE FC Flexible Cable GP 2 4-wire, shielded flexible TP installation cable 6XV1 870-2B (Type A) for IE FC RJ45...
  • Page 59 Connecting 7.7 PROFINET ① ② Strip the IE FC Cable 2x2 using a stripping tool and separate out the cores according to the color coding on the contact cover of the FC RJ45 plug. Open the case cover of the FC RJ45 plug and insert the strands into their respective end positions according to the color coding.
  • Page 60: Example Profinet Cba Configuration

    Connecting 7.7 PROFINET Additional references For more information, please refer to: ● The Industry Mall ● The Catalog IK PI ● The manual titled "SIMATIC NET Twisted Pair and Fiber-Optic Networks" (entry ID: 8763736). 7.7.4 Example PROFINET CBA configuration The following figure shows a typical system configuration with PROFINET CBA. Figure 7-8 Example PROFINET CBA configuration NCU 7x0.3 PN...
  • Page 61: Profibus Dp

    Connecting 7.8 PROFIBUS DP Station name Module type Interface IP address Central NCU 730.3 PN X120 192.168.200.1 X150 port 1 192.168.200.2 PCU 50.3 X501 192.168.200.5 MPP 483 IE X20 DHCP server 192.168.200.50 Unit01 NCU 730.3 PN X120 192.168.200.11 X150 port 1 192.168.200.12 Unit02 CPU 319-3 PN/DP...
  • Page 62 Connecting 7.8 PROFIBUS DP Pin assignment for X126, X136 Table 7- 18 PROFIBUS DP interface X126 Signal name Signal type Meaning Reserved, do not use Ground to P24_SERV 1RS_DP RS-485 differential signal 1RTS_DP Request to send M5EXT Ground to P5EXT P5EXT 5 V power supply for bus termination, external, short-circuit proof...
  • Page 63: Profibus Cables And Connectors

    Connecting 7.8 PROFIBUS DP Position of connectors The following figure shows the mounting position and designation of the connectors on the Control Unit. Figure 7-9 PROFIBUS DP/MPI interfaces 7.8.2 PROFIBUS cables and connectors Cable specifications The PROFIBUS cable is 2-wire, twisted, and shielded with defined technical data. Table 7- 20 Cable specifications for X126 and X136 Characteristics...
  • Page 64: Connection Components In Profibus

    Connecting 7.8 PROFIBUS DP Cable lengths and baud rate The baud rate determines the cable length of a subnet segment. Table 7- 22 Permitted cable length of a subnet segment for specific baud rates Baud rate Max. cable length of a segment (in m) 19.6 to 187.5 kbit/s 1000 500 kbit/s...
  • Page 65: Rules For The Laying Of Profibus Cables

    Connecting 7.8 PROFIBUS DP Terminating resistor A cable must be terminated with its own surge impedance to prevent line disturbances caused by reflections. Activate the terminating resistor at the first and last node on a subnet or segment. The control unit must be either the first or the last node on the subnet. Make sure that the stations to which the terminating resistor is connected are always supplied with voltage during power-up and operation.
  • Page 66: Connecting Profibus Dp

    Connecting 7.8 PROFIBUS DP 7.8.5 Connecting PROFIBUS DP Introduction PROFIBUS cables are connected to the X126/X136 interface by means of a bus connector. Wiring the bus connector 1. Proceed as follows to connect the bus connector: 2. Plug the bus connector into the corresponding interface on the control unit. 3.
  • Page 67: Disconnecting Stations From The Profibus

    Connecting 7.8 PROFIBUS DP 7.8.6 Disconnecting stations from the PROFIBUS Removing the bus connector You can remove the bus connector with a looped-through bus cable from the PROFIBUS DP interface at any time without interrupting data traffic on the bus. CAUTION Data exchange on the bus can be interrupted! A bus segment must always be terminated with the terminating resistor at both ends.
  • Page 68 Connecting 7.8 PROFIBUS DP MPI bus cable The PROFIBUS cable specifications apply here as well. Please note the relevant information on setting up an MPI network. Setting up an MPI network Keep in mind the following basic rules when setting up an MPI network: ●...
  • Page 69: Digital Inputs/Outputs

    Connecting 7.9 Digital inputs/outputs Digital inputs/outputs 7.9.1 DIO application Connecting sensors and actuators Digital inputs and outputs can be used to connect various sensors and actuators to the 14- pin connectors X122 / X132 / X142 on the front panel. The interfaces are permanently assigned: ●...
  • Page 70 Connecting 7.9 Digital inputs/outputs Pin assignment Table 7- 24 X122 digital inputs/outputs Signal name Signal type Meaning Digital input 0 Digital input 1 Digital input 2 Digital input 3 DI16 Digital input 16 DI17 Digital input 17 Ground for DI0 - DI3, DI16, DI17 (isolated with respect to M) Ground DI/DO8 Digital input/output 8 (rapid input)
  • Page 71 Connecting 7.9 Digital inputs/outputs Table 7- 26 X142 digital inputs/outputs Signal name Signal type Meaning Reserved, do not use Reserved, do not use IN/OUT0 Digital NC input 1 IN/OUT1 Digital NC input 2 Ground IN/OUT2 Digital NC input 3 IN/OUT3 Digital NC input 4 Ground IN/OUT4...
  • Page 72: Block Diagram

    Connecting 7.9 Digital inputs/outputs 7.9.2 Block diagram Block diagram The following figure shows the block diagram for the digital inputs/outputs of a Control Unit. ① Jumper open: Isolation for digital inputs ② can be parameterized as digital input/output Figure 7-12 Block diagram for digital inputs/outputs NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 73: Connecting Digital Inputs/Outputs

    Connecting 7.9 Digital inputs/outputs NOTICE The fast digital inputs/outputs must be shielded. 7.9.3 Connecting digital inputs/outputs Cable specification Table 7- 27 Cable specification at X122 / X132 / X142 Characteristics Version Connector type Spring-loaded terminals Connection option 0.2 to 1.5 mm Max.
  • Page 74: Technical Data

    Connecting 7.9 Digital inputs/outputs Using a shield connection 1. Remove the fixing bracket of the shield connection. 2. Insert the cable and fasten the fixing bracket. ① Fixing bracket of the shield connection ② Torx screw M3/0.8 Nm Figure 7-13 Shield support 7.9.4 Technical data...
  • Page 75 Connecting 7.9 Digital inputs/outputs Digital inputs/outputs at X122 / X132 / X142 Table 7- 29 Technical data of the digital inputs/outputs of X122 / X132 / X142 Parameters Values As an input Voltage -30 V to +30 V DC Typical current consumption 9 mA at 24 V DC Signal level (including ripple) High signal level: 15 V to 30 V...
  • Page 76: Usb

    Connecting 7.10 USB 7.10 The USB interfaces are used exclusively for service purposes, correspond to the norm and are, therefore, not described in detail here. Table 7- 30 Cable specification for X125 and X135 Characteristics Versions Connector type Double USB socket – type A Version USB 2.0 Current carrying capacity...
  • Page 77: Measuring Sockets

    Connecting 7.11 Measuring sockets 7.11 Measuring sockets Application The measuring sockets are used to output analog signals. Any interconnectable signal can be output to any test socket on the control unit. ● Max. output range of the test signal: 0 ... 5 V ●...
  • Page 78 Connecting 7.11 Measuring sockets NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 79: Technical Data

    Technical data Table 8- 1 Safety-related data Protection class I (protective conductor) as per EN 61800-5-1 Degree of protection to EN IP20 or IPXXB with option slot cover 60529 or option module inserted Approvals CE, cULus Pollution degree Cooling Open-circuit ventilation Mounting position Vertical Table 8- 2...
  • Page 80 Technical data NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 81: Connectable Components

    Connectable components NX10.3 / NX15.3 9.1.1 Description Properties Using this module, you can expand the performance of an axis grouping of the SINUMERIK 840D sl CNC automation system. Each NX10.3 can control up to 3 additional axes and each NX15.3 can control up to 6 additional axes. The NX module has the following interfaces: ●...
  • Page 82 Connectable components 9.1 NX10.3 / NX15.3 Illustration Figure 9-1 Illustration of the NX10.3 / 15.3 (without cover) NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 83 Connectable components 9.1 NX10.3 / NX15.3 Type plate The NX module type plate contains the following basic information: Figure 9-2 Type plate using the NX10.3 as example Note You might need to access the information provided on the side-mounted type plate after the equipment has been mounted.
  • Page 84 Connectable components 9.1 NX10.3 / NX15.3 LED displays Table 9- 1 Description of LEDs on the NX10.3 / 15.3 Color Status Description Electronic power supply outside permissible tolerance range Continuous light NX is ready for operation Green Flashing light 2 Hz Writing to CompactFlash Card Continuous light NX is presently booting and at least one fault is present (e.g.
  • Page 85: Dimension Drawing

    Connectable components 9.1 NX10.3 / NX15.3 9.1.2 Dimension drawing Figure 9-3 NX10.3 / 15.3 dimension drawing (dimensions in mm) NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 86: Mounting

    Connectable components 9.1 NX10.3 / NX15.3 9.1.3 Mounting Mounting aids Figure 9-4 Mounting aids for the NX module NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 87 Connectable components 9.1 NX10.3 / NX15.3 Designs CAUTION The 80 mm ventilation spaces above and below the components must be observed. An NX can be mounted in the control cabinet in the following ways: NX on the side of the SINAMICS drive line-up (Also refer to the Control Units Manual, supplementary system components, Chapter 2.4 "Installation").
  • Page 88: Connection

    Connectable components 9.1 NX10.3 / NX15.3 9.1.4 Connection Power supply X124 Table 9- 2 Pin assignment for X124 Terminal Function 24 V DC power supply (20.4 V - 28.8 V) Ground Note The two "+" and "M" terminals are jumpered in the connector and not in the device. This ensures that the supply voltage is looped through.
  • Page 89 Connectable components 9.1 NX10.3 / NX15.3 DRIVE-CLiQ interfaces X100 - X103 Table 9- 4 Characteristics of X100 - X103 Characteristic Version Connector type DRIVE-CLiQ plug Cable type DRIVE-CLiQ standard (inside the control cabinet) MOTION CONNECT (outside the control cabinet) Max. cable length 70 m Table 9- 5 Pin assignment, X100 - X103...
  • Page 90 Connectable components 9.1 NX10.3 / NX15.3 The following figure shows a sample topology: Figure 9-5 NX topology X122 digital inputs/outputs When commissioning the drive wizard, the digital inputs/outputs are correspondingly preassigned functions. For more information about terminal assignment, see: ● The "Communication in the system" section of the "Machine Configuration Guidelines" System Manual ●...
  • Page 91 Connectable components 9.1 NX10.3 / NX15.3 Table 9- 8 Pin assignment for X122 Terminal Designation Technical specifications DI 0 Voltage: -30 V to 30 V Typical current consumption: 9 mA at 24 V DC DI 1 Electrical isolation: The reference potential is terminal G1 DI 2 Level (incl.
  • Page 92 Connectable components 9.1 NX10.3 / NX15.3 Figure 9-6 Block diagram for digital inputs/outputs Additional references For information on commissioning NX components, please refer to the "IBN CNC: NCK, PLC, drive Commissioning Manual". NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 93: Technical Data

    Connectable components 9.2 PP 72/48D PN 9.1.5 Technical Data Table 9- 9 Safety-related data Protection class according to EN 61800-5-1 Class I (with protective conductor system) and Class III (PELV) Degree of protection to EN 60529 IP20 Approvals CE, cULus Pollution degree Cooling Open-circuit ventilation...
  • Page 94 Connectable components 9.2 PP 72/48D PN An external power supply unit (24 V DC) is required to supply the module and the digital outputs. Illustration Figure 9-7 PP 72/48D PN I/O module NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 95 Connectable components 9.2 PP 72/48D PN Figure 9-8 PP 72/48D PN type plate Note The type plate is located on the rear side of the mounting plate. It is advisable to make a note of relevant data as it is no longer visible after installation. NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 96: Mounting

    Connectable components 9.2 PP 72/48D PN LED displays Each PROFINET port has two integrated LEDs displaying the link status (green) and activity (yellow); see the chapter titled Application (Page 55). The PP 72/48 D PN has the following additional LEDs, which provide information on the module status: Table 9- 11 LEDs: Status display...
  • Page 97 Connectable components 9.2 PP 72/48D PN Figure 9-9 PP 72/48D PN dimension drawing NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 98: Connecting

    Connectable components 9.2 PP 72/48D PN 9.2.3 Connecting 9.2.3.1 Interface overview Figure 9-10 I/O module connection options Table 9- 12 PP 72/48D PN I/O module interfaces Interface Designation Type Power supply connection Screw-terminal block PROFINET IO X2 (ports 1 and 2) Socket PROFINET address DIP switch...
  • Page 99: X1 Power Supply

    Connectable components 9.2 PP 72/48D PN 9.2.3.2 X1 power supply Properties This interface is intended exclusively for the connection of the external 24 V power supply. On the module side, the power supplies are protected against: ● Polarity reversal ● Short-circuit (elec. current limitation of the outputs) ●...
  • Page 100 Connectable components 9.2 PP 72/48D PN Digital inputs The 24 V supplied at X1 are used to supply the 72 digital inputs. If the internal supply voltage is not used to supply the digital inputs, this can optionally be replaced by an external power supply (24 V DC). The reference ground of the power supply source must each be connected with X111, X222, X333, pin 1 (GND).
  • Page 101: X2 Profinet

    Connectable components 9.2 PP 72/48D PN Supply system lines Table 9- 15 Cable specification at X1 Characteristics Version Connection option Up to 2.5 mm Current carrying capacity max. 10 A Max. cable length 10 m Use flexible cables with a cross-section of 0.25 to 2.5 mm (or AWG 23 to AWG 13) for wiring the power supply according to the maximum current that flows.
  • Page 102 Connectable components 9.2 PP 72/48D PN Cable specification Table 9- 17 Cable specification at X2, ports 1, 2 Characteristic Version Connector type RJ45 socket Cable type Industrial Ethernet cable (CAT5) Max. cable length 100 m LED displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and a yellow LED.
  • Page 103 Connectable components 9.2 PP 72/48D PN Default device names The switch positions 1 to 8 define the default device name of the I/O module. There are up to 128 default device names. If these default device names are used, there is no need for initialization.
  • Page 104: X111, X222 And X333 Digital Inputs/Outputs

    Connectable components 9.2 PP 72/48D PN Default device name pp72x48pn7 pp72x48pn6 pp72x48pn5 pp72x48pn4 pp72x48pn3 pp72x48pn2 pp72x48pn1 pp72x48pn NOTICE A newly set PROFINET address will only come into effect after power OFF/ON. See also PROFINET cables (Page 57) 9.2.3.4 X111, X222 and X333 digital inputs/outputs Cable specification ●...
  • Page 105 Connectable components 9.2 PP 72/48D PN Pin assignment Table 9- 21 Pin assignment X111 Signal name Type Signal name Type P24OUT Input 0.0 Input 0.1 Input 0.2 Input 0.3 Input 0.4 Input 0.5 Input 0.6 Input 0.7 Input 1.0 Input 1.1 Input 1.2 Input 1.3 Input 1.4...
  • Page 106 Connectable components 9.2 PP 72/48D PN Table 9- 22 Pin assignment for X222 Signal name Type Signal name Type P24OUT Input 3.0 Input 3.1 Input 3.2 Input 3.3 Input 3.4 Input 3.5 Input 3.6 Input 3.7 Input 4.0 Input 4.1 Input 4.2 Input 4.3 Input 4.4...
  • Page 107 Connectable components 9.2 PP 72/48D PN Table 9- 23 Pin assignment for X333 Signal name Type Signal name Type P24OUT Input 6.0 Input 6.1 Input 6.2 Input 6.3 Input 6.4 Input 6.5 Input 6.6 Input 6.7 Input 7.0 Input 7.1 Input 7.2 Input 7.3 Input 7.4...
  • Page 108 Connectable components 9.2 PP 72/48D PN Digital inputs ● Characteristics: – X222: Inputs 3.0 to 3.7 are connected as rapid inputs; this means the input filter has a max. delay time of 600 μs. – The inputs have no signaling (status LEDs). –...
  • Page 109 Connectable components 9.2 PP 72/48D PN ● Technical data: Table 9- 24 Electrical specification of the digital inputs: Digital inputs min. max. Nominal High-level voltage (U 15 V 30 V 24 V Input current I at V 2 mA 15 mA Low-level voltage (U -30 V +5 V...
  • Page 110 Connectable components 9.2 PP 72/48D PN ● Technical data: Table 9- 25 Electrical specification of the digital outputs Digital outputs min. Standard max. Nominal High-level voltage (U - 3 V 24 V Output current I 250 mA Voltage with low level (U Output open Leakage current at low level 50 μA...
  • Page 111: Parameter Assignment

    Connectable components 9.2 PP 72/48D PN 9.2.4 Parameter assignment 9.2.4.1 Input / output images Input image The image comprises 2 slots (n, d ≙ start address): ● Slot 1: Digital inputs (DI) – n+0 … n+8 (9 byte) – X222.P3 - .P10 are rapid inputs ●...
  • Page 112: Diagnostics Via Input Image

    Connectable components 9.2 PP 72/48D PN Output image The image comprises one slot (n ≙ start address): Digital outputs (DO): n+0 … n+5 (6 byte) Table 9- 27 Output image of digital outputs for the 1st I/O module (n=0) Terminal Byte Bit7 Bit6...
  • Page 113: Technical Data

    Connectable components 9.2 PP 72/48D PN Note The "alive and well" counter is a 3 bit modulo counter at the PP application level. The PP application can be monitored using this counter. Failure of the application software does not generally result in a communication failure, as this is developed in a hardware-supported manner.
  • Page 114: Pp 72/48D 2/2A Pn

    Connectable components 9.3 PP 72/48D 2/2A PN PP 72/48D 2/2A PN 9.3.1 Description Characteristics The I/O module is a simple module (without a separate enclosure) for connecting digital and analog input/outputs as part of an automation system based on PROFINET IO. The module has the following important features: ●...
  • Page 115 Connectable components 9.3 PP 72/48D 2/2A PN Illustration Figure 9-13 PP 72/48D 2/2A PN I/O module Figure 9-14 PP 72/48D 2/2A PN type plate NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 116 Connectable components 9.3 PP 72/48D 2/2A PN Note The type plate is located on the rear side of the mounting plate. It is advisable to make a note of relevant data as it is no longer visible after installation. LED displays Each PROFINET port has two integrated LEDs displaying the link status (green) and activity (yellow);...
  • Page 117: Dimension Drawing

    Connectable components 9.3 PP 72/48D 2/2A PN 9.3.2 Dimension drawing Figure 9-15 PP 72/48D 2/2A PN dimension drawing NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 118: Mounting

    Connectable components 9.3 PP 72/48D 2/2A PN 9.3.3 Mounting The I/O module can be fastened to the wall of the control cabinet using a mounting plate. The module must be installed according to EN 60204. Mounting versions: ● Portrait mounting at the lateral strap of the mounting plate (2x M5 or M6 screws). ●...
  • Page 119: X1 Power Supply

    Connectable components 9.3 PP 72/48D 2/2A PN Interface overview Table 9- 33 Interfaces of the PP 72/48D 2/2A PN I/O module Interface Designation Type Power supply connection Screw-terminal block PROFINET IO X2 (ports 1 and 2) Socket Analog inputs/outputs Terminal block PROFINET address DIP switch Digital input/outputs 1...
  • Page 120 Connectable components 9.3 PP 72/48D 2/2A PN Requirements placed on the DC power supply DANGER In the case of supply lines > 10 m, protectors must be installed at the device input in order to protect against lightning (surge). The DC power supply must be connected to the ground/shield of the I/O module for EMC and/or functional reasons.
  • Page 121 Connectable components 9.3 PP 72/48D 2/2A PN Maximum current consumption: 3 x 4 A if all outputs are used simultaneously. CAUTION It is the user's responsibility to ensure that the max. current consumption per DOCOMx pin (X111, X222, X333: Pins 47, 48, 49, 50) does not exceed 1 A. The power supply (+24 V DC) for the digital outputs must therefore be connected to all 4 pins per DOCOMx (X111, X222, X333: pins 47, 48, 49, 50).
  • Page 122: X2 Profinet

    Connectable components 9.3 PP 72/48D 2/2A PN Supply system lines Table 9- 36 Cable specification at X1 Characteristics Version Connection option Up to 2.5 mm Current carrying capacity max. 10 A Max. cable length 10 m Use flexible cables with a cross-section of 0.25 to 2.5 mm (or AWG 23 to AWG 13) for wiring the power supply according to the maximum current that flows.
  • Page 123 Connectable components 9.3 PP 72/48D 2/2A PN Cable specification Table 9- 38 Cable specification at X2, ports 1, 2 Characteristic Version Connector type RJ45 socket Cable type Industrial Ethernet cable (CAT5) Max. cable length 100 m LED displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and a yellow LED.
  • Page 124 Connectable components 9.3 PP 72/48D 2/2A PN Default device names The switch positions 1 to 8 define the default device name of the I/O module. There are up to 128 default device names. If these default device names are used, there is no need for initialization.
  • Page 125: X111, X222 And X333 Digital Inputs/Outputs

    Connectable components 9.3 PP 72/48D 2/2A PN Default device name pp72x48pn7 pp72x48pn6 pp72x48pn5 pp72x48pn4 pp72x48pn3 pp72x48pn2 pp72x48pn1 pp72x48pn NOTICE A newly set PROFINET address will only come into effect after power OFF/ON. 9.3.4.4 X111, X222 and X333 digital inputs/outputs Cable specification ●...
  • Page 126 Connectable components 9.3 PP 72/48D 2/2A PN Pin assignment Table 9- 42 Pin assignment X111 Signal name Type Signal name Type P24OUT DI 0.0 DI 0.1 DI 0.2 DI 0.3 DI 0.4 DI 0.5 DI 0.6 DI 0.7 DI 1.0 DI 1.1 DI 1.2 DI 1.3...
  • Page 127 Connectable components 9.3 PP 72/48D 2/2A PN Table 9- 43 Pin assignment for X222 Signal name Type Signal name Type P24OUT DI 3.0 DI 3.1 DI 3.2 DI 3.3 DI 3.4 DI 3.5 DI 3.6 DI 3.7 DI 4.0 DI 4.1 DI 4.2 DI 4.3 DI 4.4...
  • Page 128 Connectable components 9.3 PP 72/48D 2/2A PN Table 9- 44 Pin assignment for X333 Signal name Type Signal name Type P24OUT DI 6.0 DI 6.1 DI 6.2 DI 6.3 DI 6.4 DI 6.5 DI 6.6 DI 6.7 DI 7.0 DI 7.1 DI 7.2 DI 7.3 DI 7.4...
  • Page 129 Connectable components 9.3 PP 72/48D 2/2A PN Digital inputs ● Features: – X222: DI 3.0 to 3.7 are connected as rapid inputs. – The inputs have no signaling (status LEDs). – The inputs are not isolated. – It is not possible to connect 2-wire BEROs. ●...
  • Page 130 Connectable components 9.3 PP 72/48D 2/2A PN ● Technical data: Table 9- 45 Electrical specification of the digital inputs: Digital inputs min. max. Nominal High-level voltage (U 15 V 30 V 24 V Input current I at V 2 mA 15 mA Low-level voltage (U -30 V...
  • Page 131: Analog X3 Inputs/Outputs

    Connectable components 9.3 PP 72/48D 2/2A PN ● Technical data: Table 9- 46 Electrical specification of the digital outputs Digital outputs min. Standard max. nominal High-level voltage (U - 3 V 24 V Output current I 250 mA Voltage with low level (U Output open Leakage current at low level 50 μA...
  • Page 132 Connectable components 9.3 PP 72/48D 2/2A PN Wiring analog inputs/outputs CAUTION Shield connection If the analog inputs/outputs are wired, a shielded lead must be used. The shield must be supported. Procedure: 1. Strip cable for analog signals. 2. Secure the stripped connection piece of the cable with the shield connection clamp. X3 pin assignment Table 9- 47 Pin assignment (standard)
  • Page 133 Connectable components 9.3 PP 72/48D 2/2A PN Table 9- 48 Technical specifications in the "voltage input" operating mode Parameter Value Input range (rated value) - 10 V to + 10 V permitted overrange - 11.75 V to + 11.75 V Resolution 16 bits (including sign) Accuracy...
  • Page 134 Connectable components 9.3 PP 72/48D 2/2A PN Measurements with 4-wire connections compensate for line resistances and return a considerably higher degree of precision in comparison with 2-wire connections. 1, 2 Analog Digital Unit Constant current Figure 9-19 PT100 pin assignment Measurement using a 3-wire connection system The following pins must be jumpered at connector X3 in order to perform the measurement in the PT100 using a 3-wire connection system:...
  • Page 135 Connectable components 9.3 PP 72/48D 2/2A PN Analog outputs The module has two analog outputs. These can optionally be assigned parameters as voltage or current output. NOTICE The analog outputs are only enabled following the parameter assignment. From the switch-on of the I/O module to its enabling, the analog outputs do not read 0 V, but are defined by a voltage pulse at -0.2 V.
  • Page 136: Parameter Assignment

    Connectable components 9.3 PP 72/48D 2/2A PN 9.3.5 Parameter assignment 9.3.5.1 Input / output images Input image The image comprises 3 slots (n, m, d ≙ start address): ● Slot 1: Digital inputs (DI) – n+0 … n+8 (9 byte) –...
  • Page 137 Connectable components 9.3 PP 72/48D 2/2A PN Table 9- 54 Input image of analog inputs for the 1st I/O module (m=56) Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 Analog Status Byte 0 Analog Status Byte 1 Analog Status Byte 2 Analog Status Byte 3 AI 0.15 AI 0.14...
  • Page 138: Assigning Parameters To The Analog Inputs / Outputs

    Connectable components 9.3 PP 72/48D 2/2A PN 9.3.5.2 Assigning parameters to the analog inputs / outputs Operating mode Parameters are assigned to the operating mode via the m+0 byte (Analog Control Byte 0) of the output image of the analog outputs: Byte Bit7 Bit6...
  • Page 139 Connectable components 9.3 PP 72/48D 2/2A PN Assigning parameters to the analog inputs The analog inputs (AI) can be operated in the following operating modes: Operating mode 1st channel Bit 1 Bit 0 No operating mode Voltage measurement Current measurement Temperature measurement (Pt100) Operating mode 2nd channel Bit 3...
  • Page 140: Analog Value Representation

    Connectable components 9.3 PP 72/48D 2/2A PN Examples of programming 1. Determine control type: 2. Set the operating mode: 3. Query the error status bit in cyclic operation: 9.3.5.3 Analog value representation NOTICE The analog values of the inputs and outputs are written or read in 16 bit data format i.e. they must be accessed word by word.
  • Page 141 Connectable components 9.3 PP 72/48D 2/2A PN Analog inputs Table 9- 57 Measured values in the voltage measurement operating mode 16 bit value (hex.) 16 bit value (dec.) Factor Voltage value [V] Overflow Deactivation Overrange Up to 11.75 V 0x19B5 6581 10 V 0x0CDA...
  • Page 142 Connectable components 9.3 PP 72/48D 2/2A PN Note If a Pt100 element is accidentally not connected in this operating mode and an input voltage higher than 0.25 V is output, the analog module automatically switches to the "no operating mode" operating mode and resets the gain factor to "1". This is signalized in Status Word 0 (channel-specific) in the input image.
  • Page 143: Examples

    Connectable components 9.3 PP 72/48D 2/2A PN 9.3.5.4 Examples The following examples for assigning parameters to analog inputs / outputs are provided for the I/O module with device number "7". Table 9- 62 Measured values and responses in the voltage measurement operating mode Address Voltage ±10 V 2.5 V...
  • Page 144 Connectable components 9.3 PP 72/48D 2/2A PN Table 9- 64 Measured values and responses in the temperature measurement operating mode Address Pt100 Incorrect operating mode Resistor is not connected Operating mode QB72 16#AA 16#0F Format QB73 16#1 16#1 Value QW76 Value QW78 Operating mode...
  • Page 145: Diagnostics Via Input Image

    Connectable components 9.3 PP 72/48D 2/2A PN 9.3.5.5 Diagnostics via input image Table 9- 65 Diagnostics input image Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit3 Bit1 Bit0 count_2 count_1 count_0 T_Alarm_2 T_Alarm_1 Diag_2 Diag_1 Diag_0 Status_1 Table 9- 66 Messages in byte 0 Signal name Message count_2...
  • Page 146 Connectable components 9.3 PP 72/48D 2/2A PN Table 9- 68 Elimination of error for "alive and well" counter status "2" Value Cause Effect Remedy byte 1 In the temperature The "PNFault" LED is activated. It is essential that a Pt100 element is measurement operating connected to terminals 3.4 or 7.8.
  • Page 147: Technical Data

    Connectable components 9.4 COM01.3 RS 232C (V.24) module 9.3.6 Technical data Table 9- 70 Technical data of the I/O module Safety Degree of protection IP 00 according to EN 60529 Protection class III; DVC A, (PELV) acc. to EN 61800-5-1 Approvals cULus, CE Electrical data...
  • Page 148 Connectable components 9.4 COM01.3 RS 232C (V.24) module Illustration Figure 9-20 COM01.3 RS 232C (V.24) module Type plate NOTICE You might need to access the information provided on the type plate after mounting. Since the type plates after mounting the option board can no longer be read, we recommend that you at least note down the serial number before mounting.
  • Page 149 Connectable components 9.4 COM01.3 RS 232C (V.24) module This plate is only visible, when the option board has been removed; it is attached to the underside of the option board. Note The contents of the individual type plate fields on the actual option board may differ from those described in this manual (e.g.
  • Page 150: Installation/Mounting

    Connectable components 9.4 COM01.3 RS 232C (V.24) module 9.4.2 Installation/Mounting CAUTION Option boards should only be inserted and removed when the Control Unit and option board are in a no-current condition. CAUTION Option boards may only be operated by qualified personnel. The ESD notices must be observed.
  • Page 151: Connection

    Connectable components 9.4 COM01.3 RS 232C (V.24) module 9.4.3 Connection The RS 232C (V.24) module has a standardized serial interface. Properties COM port X491 is opto-uncoupled. Cable specification Table 9- 72 Cable specification for COM port X491 Characteristic Version Connector type 9-pin SUB-D socket;...
  • Page 152: Cbe30-2

    NCU link communication with a maximum of three Control Units can be configured. Additional NCUs can be integrated into the link communication on a project-for- project basis when regional Siemens partners are contacted. Note For further information, please refer to the Function Manual Extended Functions, B3, Chapter "Link communication".
  • Page 153 Connectable components 9.5 CBE30-2 Type plate NOTICE You might need to access the information provided on the type plate after mounting. Since the type plate after mounting the option board can no longer be read, we recommend that you at least note down the serial number before mounting. The following diagram shows you all of the information provided on the type plate.
  • Page 154: Installation/Mounting

    Connectable components 9.5 CBE30-2 LED displays The four ports of the X1400 interface provide integrated LEDs for displaying the link and the activity. The front panel of the CBE30-2 is also fitted with two LEDs (Fault and Sync), which indicate the bus status. Table 9- 74 LED displays Name...
  • Page 155 Connectable components 9.5 CBE30-2 Installing the CBE30-2 A CBE30-2 is installed in the option slot of the Control Unit. ① Release the M3 fixing screws and remove the protective cover. ② Insert and secure the option board. Tightening torque of the M3 fixing screws: 0.8 Nm. Figure 9-25 Installing the CBE30-2 NCU 7x0.3 PN...
  • Page 156: Connection

    Connectable components 9.5 CBE30-2 9.5.3 Connection Properties The X1400 interface has full-duplex 10/100-Mbit Ethernet ports. The module has an integrated 4-port switch. Interface characteristics Table 9- 75 X1400 Characteristic Version Connector type RJ45 socket*) Cable type Industrial Ethernet cable (CAT5) Max.
  • Page 157: Tm15 Terminal Module

    Connectable components 9.6 TM15 Terminal Module TM15 Terminal Module Properties Terminal Module TM15 provides drive-related digital inputs and outputs with short signal delay times. TM15 is connected by means of DRIVE-CLiQ. Each of the 24 isolated DI/DOs can be parameterized channel-by-channel as a digital input (DI) or digital output (DO).
  • Page 158: Drive-Cliq Hub Module Dmc20

    Connectable components 9.8 DRIVE-CLiQ Hub Module DMC20 DRIVE-CLiQ Hub Module DMC20 Properties The DRIVE-CLiQ DMC20 Hub Module is used to implement point-to-point distribution of a DRIVE-CLiQ line. With the DMC20, an axis grouping can be expanded with 4 DRIVE-CLiQ sockets for additional subgroups. The module is especially suitable for applications which require DRIVE-CLiQ nodes to be removed in groups, without interrupting the DRIVE-CLiQ line and therefore the data exchange.
  • Page 159: Spare Parts/Accessories

    Spare Parts/Accessories 10.1 Dual fan/battery module 10.1.1 Using the dual fan/ battery module Functions of the dual fan/battery module The dual fan/battery module can perform the following tasks: ● Cooling the CPU by means of two redundant fans. ● SRAM buffering if the SuperCap is insufficient. The Control Unit monitors the temperature inside the module and the functioning of the fan.
  • Page 160: Replacing The Dual Fan/ Battery Module

    Spare Parts/Accessories 10.1 Dual fan/battery module Battery A 3 V lithium battery can be inserted in the dual fan/battery module. The battery is pre- assembled with an approximately 4 cm long cable with plug connector. The appropriate mating connector is attached to a small circuit board for connection in the dual fan/battery module.
  • Page 161 Spare Parts/Accessories 10.1 Dual fan/battery module 3. Remove the battery by first removing the plug connector and then taking out the battery. 4. Connect the cable plug connector of the new battery to the mating connector in the dual fan/battery module and push the battery in. Figure 10-1 Battery replacement in the dual fan/battery module 5.
  • Page 162: Compactflash Card

    Spare Parts/Accessories 10.2 CompactFlash Card 10.2 CompactFlash Card 10.2.1 Properties of the CompactFlash card Application The CompactFlash Card is delivered bootable. It is not supplied with the control unit and must be ordered as a separate component. The CompactFlash Card is inserted in the CF plug-in slot (X109 interface). CAUTION The CompactFlash Card may only be inserted or removed when the control unit is disconnected from the power supply.
  • Page 163: Inserting The Compactflash Card

    Spare Parts/Accessories 10.2 CompactFlash Card 10.2.2 Inserting the CompactFlash card Procedure NOTICE ESD: you must discharge yourself at the cabinet or ground terminal before touching the CompactFlash Card. Please proceed as follows: 1. Switch off the power supply. ① 2. Remove the blanking cover ②...
  • Page 164 Spare Parts/Accessories 10.2 CompactFlash Card NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 165: Appendix

    Appendix Abbreviations American Wire Gauge B-MPI Handheld unit with MPI connection BERO Proximity limit switch CAT5 Quality class (category) for shielded twisted-pair cables. Class 5 states that these cables have a particularly low damping factor, making them suitable for 100 Mbit/s-FastEthernet networks. Component Based Automation: Component Based Automation Computerized Numerical Control Computerized numerical control Central Processing Unit Central processing unit...
  • Page 166 Appendix A.1 Abbreviations SRAM Static RAM: Static memory (battery-backed) Thin Client Unit (communication with operator panels) Teleservice Association of Electrical Engineering, Electronics and Information Technology (Germany) Full duplex An Ethernet/PROFINET port can simultaneously transmit and receive data. NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 167: Documentation Overview

    Appendix A.2 Documentation overview Documentation overview NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 168 Appendix A.2 Documentation overview NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...
  • Page 169: Index

    Index DMC20, 158 DME20, 158 DRIVE-CLiQ Connectable components, 51 Pin assignment, 49 Actuators, 41 Dual fan/battery module Axes, 16 Battery replacement, 160 Axis expansion, 81 Properties, 159 Backup batteries, 30 EMC Directives, 60 Battery equipment, 35 Backup time, 160 Equipotential bonding, 28 battery, 161 Ethernet Bus connector, 64...
  • Page 170 Index Properties, 63 removing, 67 LED displays Rules for cabling, 65 CBE30-2, 154 PROFIBUS DP interfaces, 62 COM port, 149 PROFINET, 16 Ethernet, 53 PROFINET address, 102, 123 I/O module, 116 PROFINET cables, 57 PP 72/48D, 96 PROFINET CBA, example configuration, 60 PROFINET, 56 PROFINET interfaces License key, 162...
  • Page 171 Index NCU 7x0.3 PN, 21 NX1x.3, 83 PP 72/48D 2/2A PN, 115 PP 72/48D PN, 95 Using the cooling ribs for external cooling, 38 NCU 7x0.3 PN Manual, 09/2011, 6FC5397-1EP40-0BA0...

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