Masalta MSR58 SERIES Instruction Manual
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Masalta MSR58 SERIES Instruction Manual

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INSTRUCTION MANUAL
SINGLE DRUM VIBRATORY ROLLER
MSR58 SERIES
!
WARNING

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Summary of Contents for Masalta MSR58 SERIES

  • Page 1 INSTRUCTION MANUAL SINGLE DRUM VIBRATORY ROLLER MSR58 SERIES WARNING...

  • Page 2: Table Of Contents

    Table of Contents 1. SAFETY INFORMATION 1.1 General……………………………………………………………………………………..…………..3 1.2 Intended use……………………………………………………………………………………..……...3 1.3 Unintended use……………………………………………………………………………………..…..3 1.4 Who is allowed to operate the machine………………………………………………………………3 1.5 Conversions and alternations to the machine………………………………………………………..3 1.6 Safety notes in the operating and maintenance instructions……………………………………..3-4 1.7 Safety stickers on the machine……………………………………………………………………..….4 1.8 Loading the machine………………………………………………………………………………..…5-6 1.9 Starting the machine……………………………………………………………………………..………7 1.10 Driving the machine……………………………………………………………………………..……..8...
  • Page 3 Table of Contents 3.12 Checking the engine oil ……………………………………………………………………………….23 3.13 Cleaning, greasing the spring on the driven system…………………………………………...…..23 3.14 Cleaning, checking the spark plug………………………………………………………………..23-24 3.15 Cleaning the fuel sludge filter spark…………………………………………………………...……..24 3.16 Checking the rubber buffers……………………………………………………………………...…...24 3.17 Checking the vibration system V-belt…………………………………………………………….24-25 3.18 Check, grease the drive .……………………………………………………………………………..25 3.19 Tensioning, changing V-belt/chain……………………………………………………………………25 3.20 Changing the air filter………………………………………………………………………………….26...

  • Page 4: Safety Information

    SAFETY INFORMATION 1.1 General This MASALTA machine is built in accordance with the latest technical standard and the valid technical rules and regulations. However, dangers for persons and property may arise from the machine if it is: put to unintended use,...

  • Page 5: Safety Notes In The Operating And Maintenance Instructions

    SAFETY INFORMATION supplied by us. The installation and/or use of such products can impair the active and/or passive driving safety. The manufacturer expressly excludes any liability for damage resulting from the use of non-original parts or accessories. 1.6 Safety notes in the operating and maintenance instructions: ! Danger Sections marked like this point out possible dangers for persons.
  • Page 6 SAFETY INFORMATION MASALTA machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilate area. Read the Operation Manual for machine information. No sparks, flames, or burning objects near the machine. Shut off the engine before refueling.
  • Page 7 SAFETY INFORMATION Label Meaning WARNING! Hot surface! WARNING! Gontroll of traveling and vibration. Guaranteed sound power level in dB(A). A nameplate listing the model number and serial number is attached to each unit. Please record the information found on this plate so it will be available if the nameplate lost or damaged.

  • Page 8: Loading The Machine

    SAFETY INFORMATION 1.8 Loading the machine Use only strong and stable loading ramps. The ramp inclination must be lower than the gradability of the machine. Secure the machine against turning over or slipping off. Secure the machine on the transport vehicle against rolling, slipping and turning over. Persons are highly endangered when stepping or standing under loads being lifted they remain in the drive range of the machine during an ongoing demonstration and during...

  • Page 9: Driving The Machine

    SAFETY INFORMATION 1.10 Driving the machine Persons in the danger zone Before starting to work, even after short breaks, check, if there are any persons or obstructions in the working range of the machine. If necessary give warning signals. Stop work immediately if persons remain in the danger zone despite the warning.

  • Page 10: Parking The Machine

    SAFETY INFORMATION Do not vibrate on hard (frozen, concrete) ground. Risk of bearing damage! 1.11 Parking the machine Park the machine on ground as level and firm as possible. Before leaving the machine: set the control lever to neutral position apply the parking brake shut the engine down and pull the ignition key out Do not use the decompression lever to shut the engine down.
  • Page 11 SAFETY INFORMATION Do not start the engine after draining the hydraulic oil. Check all connections and fittings for leakages after all work is completed (with the system still depressurized!). Working on the engine Drain the engine oil at operating temperature danger of scalding! Wipe off spilled oil, catch running out oil and dispose of environmentally.

  • Page 12: Operation

    OPERATION 2.1 Controls Ref. Description Ref. Description Lever for Operator Water Tank Draining Lever for Vibration Lifting Hole (four) Lever for Adjusting Handle Height Bolt, Side Protective Cover Fuel Tank filling Bolt, Upper Protective Cover Lifting Hook Bolt, Scraper adjustment Water Tank Filling...

  • Page 13: General Notes

    OPERATION 2.2General notes Please read section 3 Indicators and Control Elements thoroughly before operating the machine if you are not yet fully familiar with the indicators and control elements of the machine. 2.3Checks before starting Please observe the safety regulations in section 2 of these operating and maintenance instructions.

  • Page 14: Starting The Engine

    OPERATION Fig. 3. Do not operate the lever 2 (Fig. 3) for the choke as shown in. If necessary move the lever (2) to middle position according to the engine temperature resp. the ambient temperature. Cold engine or cold ambient temperature Fig.

  • Page 15: Wrong Starting

    OPERATION ! Caution Unscrew the spark plug. The choke must always be open during Operate the starter several times. operation, otherwise the fuel consumption Dry the spark plug with a dry and clean will be excessively high or the engine may cloth or with compressed air.

  • Page 16: Driving The Machine

    OPERATION 2.7 Driving the machine with the backup Danger when reversing. protection bow Choke on engine is open. F ig. 11 Fig. 10 Throttle lever 1 (Fig. 10) in position "I" If the operator is pressed against an (detent for travel position). obstacle during reverse travel, the backup Choose the desired travel direction by protection bow 2 (Fig.

  • Page 17: Switching The Gravity Sprinkler System On Resp. Off

    OPERATION 2.9 Switching the gravity sprinkler Switching the vibration on system on resp. off Ⅱ Fig. 14 Fig. 12 Set the throttle lever 1 (Fig. 12) to position "I" or "MIN". The vibration stops after a short time. Drive the machine forwards or reverse. Set the throttle lever 1 (Fig.

  • Page 18: Loading And Transport

    OPERATION 2.11 Loading and transport Fig. 16 Release the travel control lever 2 (Fig. 16) slowly. Set the throttle lever (1) to "MIN" (idling speed) and let the engine idle for a while for temperature equalization. Fig. 19 Loading the machine. If necessary fold the steering rod up.

  • Page 19: Maintenance

    MAINTENANCE 3.1 General Notes for Maintenance the oil change intervals must be shortened. Make sure that the respective safety regulations are followed during the maintenance, especially the safety regulations stated in section 2 of these operating, maintenance and repair instructions. Proper maintenance of the vibratory plate ensures a much higher functional safety and increases the...

  • Page 20: Fuels, Lubricants And Filling Capacities

    MAINTENANCE Regular lubricant oil change The longest permitted length of time for the lubricant oil filling is 1 year. 3.3 Fuels, Lubricants and Filling Capacities Assemblies Fuels, Lubricants Approx. quantity Summer Winter Attention Observe level marks Engine Engine oil API: CD/SE bzw. CD/SF ca.

  • Page 21: Running-In Instructions

    MAINTENANCE 3.4 Running-in instructions Machine Check the chain and the V-belt for vibration and travel system, tension them if necessary. Check and if necessary tighten all screwed connections. Check for leakages. 3.5 Maintenance chart With each maintenance interval perform also the work for shorter preceding intervals. Pos.

  • Page 22: Cleaning Machine/Engine

    MAINTENANCE EVERY DAY 3.6 Cleaning machine/engine Wash the foam insert in warm soapy water, Do not hold the water jet directly into the rinse it and let it dry thoroughly. air filter/carburetor, the starter/air intake Soak the foam insert in clean engine oil, and the oil warning light/start switch.

  • Page 23: Checking The Water Level

    MAINTENANCE EVERY DAY ! Caution Dirty fuel can cause engine failures. For quality of fuel refer to the table of fuels and lubricants. Fill in fuel through a funnel with strainer Close the tank tightly. 3.10 Checking the water level Fig.

  • Page 24: Checking The Engine Oil

    MAINTENANCE EVERY 6 MONTH 3.12 Changing the engine oil Fig. 31 i Note Take off the cover of drive system. Drain the engine oil only when the engine is Clean and grease the spring and the lever. warm. ! Danger 3.14Cleaning, checking the spark plug There is a danger of scalding when draining hot engine oil.

  • Page 25: Cleaning The Fuel Sludge Filter Spark

    MAINTENANCE EVERY 6 MONTH 3.16 Checking the rubber buffers i Note Change the spark plug in case of extreme combustion residuals or burned-off electrode. Make sure that the heat value of the spark plug is correct. Check the electrode gap with a feeler gauge, if necessary adjust the gap to 0.7 -0.8 mm.

  • Page 26: Check, Grease The Drive

    MAINTENANCE EVERY 6 MONTH 3.19 Tensioning, changing V- belt/chain Fig. 36 Remove the protective cover. Check the condition and tension of the Tensioning V-belt V-belt, change the V-belt if it is damaged ! Danger (Fig. 36). When lifting the machine do not step under loads being lifted.

  • Page 27: Changing The Air Filter

    MAINTENANCE EVERY YEAR 3.20 Changing the air filter 3.21 Checking, adjusting the valve clearance i Note The condition of the air filter depends i Note decisively on the amount of dust in the air. Check and adjust the valve clearance only when the engine is cold.

  • Page 28: Cleaning The Fuel Strainer

    MAINTENANCE EVERY YEAR 3.22 Cleaning the fuel strainer ! Danger When working on the fuel system do not spill any fuel, no open fire, do not smoke. Fire hazard. Open the fuel valve. Unscrew the fuel sludge filter, drain and catch all fuel.

  • Page 29: Water Sprinkler System, Maintenance In Case Of Frost

    AS REQUIRED 3.24 Water sprinkler system, Fig.53 maintenance in case of frost Loosen the fastening screws. Adjust the scrapers (1) until they touch the !Caution drum lightly ( sleight bending of the plastic The water sprinkler system must be emptied insert).

  • Page 30: Trouble Shooting

    TROUBLE SHOOTING 4.1 General notes The following work must only be carried out by qualified and trained personnel or by the MASALTA sales service. Please observe strictly the safety regulations in chapter 2 of these operating and maintenance instructions. Faults occur frequently due to the fact, that the machine has not been properly operated or serviced.

  • Page 31: Technical Data

    TECHNICAL DATA MSR58 SERIES A=1350 B=172 C=1320 (mm) Weights kg(lb) Static linear load (N/m) 28.5 Working width mm(in) 580(226) Dimensions see sketch Travel speed forward/reverse (km/h) 0-1.5 Max. grade ability (depending on soil) With/or without vibration 25% / 20% Water-tank Capacity L...

  • Page 32: Warranty

    WARRANTY 5. WARRANTY MASALTA products are covered by warranty for a period of twelve (12) months from the date of purchase against defects in material or workmanship provided that: The product concerned has been operated and maintained in accordance with the operating instructions.

  • Page 33: Maintenance Record

    MAINTENANCE RECORD PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN The machine has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your machine. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance by yourself.

  • Page 34: Ec Declaration

    CE-KONFORMITÄTSERKLÄUNG DECLARACIÓN DE CONFORMIDAD DE LA CE DÉCLARATION DE CONFORMITÉ C.E. MASALTA ENGINEERING CO., LTD Weisi Road, Baohe Industrial Estate, HeFei 230051, China hereby certifies that the construction equipment specified hereunder / bescheinigt, da. das Bauger.t / certifica que la máquina de construcción / atteste que le matériel : Category / Art / Categoría / Catégorie:...
  • Page 35 Distributed By MASALTA ENGINEERING CO., LTD Add: 20 Dalian Road, Baohe Industrial Estate, Hefei 230051, China Tel: 86-551-64846580, 64846601 Fax: 86-551-64846616, 64846626 E-mail: sales@masalta.com.cn, masalta@mail.hf.ah.cn Http://www.masalta.com.cn Version: 01/15/01...

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