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Installation and operating instructions
JUDO JRSF Automatic Backwashing
(time and differential pressure controlled)
Please transfer to the operator.
Read before installation and commissioning!
Keep for future use.
Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled)
All rights reserved.
© JUDO Wasseraufbereitung GmbH
Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.
Revision level: 24.05.2017
– Translation –
Protection Filter
JRSF-ATP DN 125 - 200
JUDO Wasseraufbereitung GmbH
Postfach 380 D-71351 Winnenden
Tel. +49 (0)7195-692-0 Fax +49 (0)7195-692-188
E-mail: info@judo.eu judo.eu
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Related Manuals for Judo JRSF Series
Summary of Contents for Judo JRSF Series
- Page 1 Please transfer to the operator. Read before installation and commissioning! Keep for future use. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ...
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Page 2: Table Of Contents
5.4.1 Number of backwashes ......................29 5.4.2 Backwashing time ........................29 Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... - Page 3 7.4.1 Spare parts ..........................53 Transfer confirmation and maintenance log..................53 Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
- Page 4 Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. +49 (0)7195-692-0 Fax +49 (0)7195-692-188 Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special approval.
- Page 5 +41 (0)61-90640-59 Email: info@judo-online.ch Internet: www.judo-online.ch Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
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Page 6: Introduction
JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 200 8503037 Tab. 1: Models Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... -
Page 7: Application
Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 8: Duties Of The Operator
Tab. 3: General notes in the installation and operating instructions Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... -
Page 9: General Safety Instructions
The electrical system components must be checked regularly! Loose connections must be tightened immediately and damaged system components immediately replaced! Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 10: Safety Instructions For Electrical Work
Electrical and electronic scrap must be disposed of in an environmentally friendly way by a responsible disposal facility or specialist company! Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 11: Product Information
Damage caused by transport must be reported inside 24 hours, otherwise no damage claims can be settled for insurance reasons! Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 12: Function Description
If the upstream pressure falls significantly below 1.5 bar, then backflow preventers must be used to ensure that the still transporting supply pipes cannot become empty! Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 13: Functional Layout
JUDO backwashing protection filter Pressure reducer (provided by the customer) Shut-off valve with pneumatic drive Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 14: Product Overview
Shut-off valve pneumatic drive PLC control unit Flange connection input side Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... -
Page 15: Technical Data
* Related to drinking water with a clean filter (technical advice is required for process water or heavily contaminated water)! ** Different with custom mesh size! Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 16: Dimensions
Tab. 5: Dimensions 8303035 JRSF-AT 8503035 JRSF-ATP Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel. - Page 17 JRSF-ATP 8303037 JRSF-AT 8503037 JRSF-ATP Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden © JUDO Wasseraufbereitung GmbH Tel.
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Page 18: T-Control Or Tp-Control And Differential Pressure Gauge
IG 1/4" - AG 1/4" Reduzierstück IG 1/4" - AG 1/2" Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... -
Page 19: Solenoid Valve
Setting of the stroke limiter, see Chapter 6.1.2! Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 20: Installation
Dry and filtered control air must be provided on site for actuation of the pneumatic drive. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 21: Water Quality Requirements
Route the hose so that it is free from mechanical stresses, kinks or loops and then connect so that it is free from leaks. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 22: Installation Example
8 Pressure reducer (provided by the customer) protection filter 5 JUDO shut-off valve with pneumatic drive Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 23: Electrical Connection
See the separate circuit diagram for information on the electrical connections, terminal assignments and cascade operation. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 24: Cascade
Cascade end input of the master control unit. All JUDO JRSF automatic backwashing protection filters are again in operation. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 25: Description Of The Control Unit
Move cursor left (programming of the weekly timer and expert level) Tab. 7: Display and control elements Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 26: Status Display
(see Chap. 5.2)! Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 27: Manual Backwashing
The values displayed in the menu structure (see Fig. 12) are examples and must be matched to the local circumstances and requirements! Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. - Page 28 30 min 60 min Fig. 12: Menu structure Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
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Page 29: Number Of Backwashes
Press key OK to save the changed number of seconds. Press key to continue to the next menu item “Timer T1 - T3”. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 30: Weekly Timers
Key + or – is used to activate or deactivate a weekday (indicated by a horizontal line). If a backwash is to take place every weekday, all weekdays must be activated. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. - Page 31 Keys + or – are used to increase the hours and minutes values and define the function setting (On = key +, Off = key –). Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved.
- Page 32 Pressing key + or – activates or deactivates the selected week(s) (indicated by a horizontal line). Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved.
- Page 33 If the weekly timers T2 and T3 are required for additional backwashing times, the programming for this must be performed analogously to that described under 2.1 - 2.2! Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved.
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Page 34: Backwashing Interval
“JRSF DN 125 ProgramVers. V-8.10“. Press key again to exit the menu level and return to the status display. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 35: Expert Level
Change GMT zone Radio clock Fig. 16: Expert level Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... -
Page 36: Setting The Language
Press the + or – key to program the current date. Press key to move a display line down to update the time. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 37: Commissioning
Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... -
Page 38: General Procedure
Position indicator Counter nut (13 mm AF) Stroke limiter adjustment screw (5 mm AF) Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... - Page 39 Trigger backwashing and measure the backwashing water flow. If necessary, with a depressurised system, readjust the stroke limiters. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved.
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Page 40: Setting The Closing Speed Of The Shut-Off Valve
(P). The feed air throttle can be ordered as an optional accessory under order no.: 1610590. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 41: Programming
Respectively selected week flashes Week activated (e.g. “1”/deactivated (“-”) +/– Activate/deactivate week Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... - Page 42 Exit main menu Status display Tab. 10: Expert level Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
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Page 43: Faults
Sealant defective Replace sealant Tab. 11: Mechanical, hydraulic, pneumatic faults Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... - Page 44 Solenoid valve defective Replace solenoid valve Tab. 12: Electrical faults If a fault cannot be rectified based on the information in Table 11 or 12, contact your JUDO customer service representative or an authorised specialist company. JUDO Wasseraufbereitung GmbH JUDO Wasseraufbereitung AG...
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Page 45: Inspection, Maintenance, Service
If because of damage or a malfunction the control unit or linear drive must be replaced, proceed as described below. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 46: Replacing The Control Unit
Reconnect the linear drive with the control unit, switch on and, if necessary, reprogram according to the local requirements (see Chap. 5.4 - 5.5). Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 47: Manual Setting Of The Hall Pulses With Automatic Balancing
Correctly refit the device plug again at the solenoid valve and switch the control unit on again. Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 48: Replacing The Shut-Off Valve
Check the shut-off valve for leak-tightness and function (close and reopen the shut-off valve). Adjust the stroke limiter at the shut-off valve pneumatic drive (see Chap. 6.1.2). Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. -
Page 49: Exploded Drawings
60.5 Fig. 19: Exploded drawing JRSF-ATP DN125 (Legend see Tab. 13 Parts List) Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©... - Page 50 60.5 Fig. 20: Exploded drawing JRSF-ATP DN150 (Legend see Tab. 13 Parts List) Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
- Page 51 60.5 Fig. 21: Exploded drawing JRSF-ATP DN200 (Legend see Tab. 13 Parts List) Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
- Page 52 JRSF-ATP DN 125 JRSF-ATP DN 150 JRSF-ATP DN 200 Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
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Page 53: Spare Parts
Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 ... - Page 54 Town and date Signature customer / operator Signature customer service Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
- Page 55 Town and date Signature customer / operator Signature customer service Installation and operating instructions: JUDO JRSF automatic backwashing protection filter JRSF-ATP DN 125 - 200 (time and differential pressure controlled) All rights reserved. JUDO Wasseraufbereitung GmbH Postfach 380 D-71351 Winnenden ©...
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