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GEM 549 eSyDrive Operating Instructions Manual

Motorized angle seat globe valve
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GEMÜ 549 eSyDrive
Motorized angle seat globe valve
Operating instructions
EN
further information
webcode: GW-549

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Summary of Contents for GEM 549 eSyDrive

  • Page 1 GEMÜ 549 eSyDrive Motorized angle seat globe valve Operating instructions further information webcode: GW-549...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 05.11.2019 GEMÜ 549 2 / 44 www.gemu-group.com...

  • Page 3: Table Of Contents

    Contents 1 General information ........... Information ............Symbols used ............. LED symbols ............Definition of terms ..........Warning notes ............ 2 Safety information ............ 3 Product description ........... 4 Order data ..............5 Technical data ............10 6 Dimensions ............... 17 7 Delivery ..............

  • Page 4: General Information

    1 General information 1 General information WARNING Potentially dangerous situation! 1.1 Information ▶ Non-observance can cause death or – The descriptions and instructions apply to the stand- severe injury. ard versions. For special versions not described in this document the basic information contained herein ap- plies in combination with any additional special docu- mentation.

  • Page 5: Product Description

    3 Product description – Personal hazard due to electrical, mechanical and 3 Product description chemical effects. 3.1 Buttons for on-site control – Hazard to nearby equipment. – Failure of important functions. – Hazard to the environment due to the leakage of dan- gerous materials.
  • Page 6 3 Product description 3.2 LED displays Function LED MODE LED PWR Yellow Blue Green 3.2.1 On-site status LEDs Operation via LED MODE LED PWR emergency power supply module 3.2.2 High visibility LEDs Fig. 2: Position of the status LEDs The user checks the following conditions directly on-site at the valve using LED MODE and LED PWR: Function LED MODE...
  • Page 7 Do not use the product in potentially ● explosive zones. Description The GEMÜ 549 eSyDrive 2/2-way angle seat globe valve has WARNING a hollow shaft actuator and is electrically operated. The eSyDrive hollow shaft actuator can be operated as an ON/...

  • Page 8: Order Data

    4 Order data 4 Order data The order data provide an overview of standard configurations. Please check the availability before ordering. Other configurations available on request. Order codes 1 Type Code 4 Connection type Code Angle seat valve, electrically operated, Clamp DIN 32676 series B, electro-mechanical hollow shaft actuator, face-to-face dimension FTF EN 558 series 1...
  • Page 9 4 Order data 13 CONEXO Code Integrated RFID chip for electronic identification and traceability Order example Order option Code Description 1 Type Angle seat valve, electrically operated, electro-mechanical hollow shaft actuator, eSyDrive 2 DN DN 50 3 Body configuration 2/2-way body 4 Connection type Threaded socket DIN ISO 228 5 Valve body material...

  • Page 10: Technical Data

    5 Technical data 5 Technical data 5.1 Medium Working medium: Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and seal material. Max. permissible 600 mm²/s (cSt) viscosity: Other versions for lower/higher temperatures and higher viscosities on request. 5.2 Temperature Media temperature: -10 to 180 °C...
  • Page 11 5 Technical data Pressure/temperature Connection Material Max. allowable operating pressures in bar at temperature in °C correlation: types code code 1, 9, 17, 37, 25.0 23.8 21.4 18.9 17.5 16.1 60, 63, 3C, 3D 0, 16, 17, 18, 25.0 24.5 22.4 20.3 18.2...
  • Page 12 5 Technical data Kv values: Open-closed valve Butt weld spigot Butt weld spigot Threaded socket DIN 11850 DIN 11866 DIN ISO 228 11.7 10.0 20.5 15.2 33.0 23.0 51.0 41.0 61.0 68.0 110.0 95.0 117.0 130.0 Kv values determined in accordance with DIN EN 60534. The Kv value specifications refer to the largest actu- ator for the respective nominal size.
  • Page 13 5 Technical data Control valve: Standard regulating cone with reduced seat Kv values Operating Actuator linear equal pressure version percentage 0.10 25.0 RA204 RA407 0.16 25.0 RB210 RA408 0.25 25.0 RB211 RB407 0.40 25.0 RB212 RB408 0.63 25.0 RC207 RC408 1.00 25.0 RC208...
  • Page 14 5 Technical data 5.4 Product compliance Food: Regulation (EC) No. 1935/2004* Regulation (EC) No. 10/2011* FDA* * depending on version and/or operating parameters Pressure Equipment 2014/68/EU Directive: Machinery Directive: 2006/42/EU 5.5 Mechanical data Protection class: IP 65 acc. to EN 60529 Actuator version 0A, 2A IP 61 acc.
  • Page 15 5 Technical data 5.6 Electrical data Supply voltage: Actuator size 0 Actuator size 1 Actuator size 2 Voltage Uv = 24 V DC ± 10% Rating Max. 28 W Max. 65 W Max. 120 W Operating mode Continuous duty (OPEN/CLOSE operation) Operating mode Class C acc.
  • Page 16 5 Technical data 5.6.2 Digital input signals Digital inputs: Function: selectable using software Voltage: 24 V DC Logic level "1": >14 V DC Logic level "0": < 8 V DC Input current: typ. 2.5 mA (at 24 V DC) 5.6.3 Analogue output signals 5.6.3.1 Actual value Output signal: 0/4 - 20 mA;...

  • Page 17: Dimensions

    6 Dimensions Function: Parameterisation via web browser IP address: 192.168.2.1 alterable via web browser Subnet screen: 255.255.252.0 alterable via web browser The actuator and the PC must be in the same network to use the web server. The IP address of the actuator is entered in the web browser and the actuator can then be parametrised.
  • Page 18 6 Dimensions 6.2 Installation dimensions - Valve with angle valve body Actuator Actuator Actuator version 0A version 1A version 2A G ½ 293.0 G ¾ 296.0 353.0 300.0 357.0 360.0 429.0 365.0 434.0 372.0 441.0 Dimensions in mm 18 / 44 GEMÜ...
  • Page 19 6 Dimensions 6.3 Actuator dimensions Actuator version 45.0 68.0 126.0 160.0 193.0 86.0 82.0 132.0 172.0 252.0 121.0 129.0 157.0 224.0 304.0 Dimensions in mm 19 / 44 www.gemu-group.com GEMÜ 549...
  • Page 20 6 Dimensions 6.4 Body dimensions 6.4.1 Spigot Connection types code Material code 34 ø d ø d ø d ø d ø d 105.0 35.5 12.0 13.0 14.0 17.2 105.0 35.5 18.0 18.0 19.0 20.0 21.3 120.0 39.0 22.0 22.0 23.0 24.0 26.9...
  • Page 21 6 Dimensions 6.4.2 Spigot Connection types code Material code 34 ø d ø d ø d 105.0 35.5 12.70 1.65 21.3 2.77 120.0 39.0 19.05 1.65 26.7 2.87 125.0 38.5 25.0 25.40 1.65 33.4 3.88 160.0 47.0 38.0 38.10 1.65 42.4 3.56 155.0...
  • Page 22 6 Dimensions 6.4.3 Spigot Connection types code Material code ø d ø d ø d ø d ø d 100.0 33.0 19.0 21.3 21.3 2.11 108.0 33.0 23.0 26.9 26.7 2.11 112.0 32.0 29.0 33.7 33.4 2.75 146.0 40.0 41.0 48.3 137.0 39.0...
  • Page 23 6 Dimensions 6.4.4 Spigot Connection types code Material code C2 ø d ø d ø d 105.0 35.5 13.5 105.0 35.5 13.0 17.2 105.0 35.5 19.0 12.70 1.65 21.3 120.0 39.0 23.0 19.05 1.65 26.9 125.0 39.5 29.0 25.40 1.65 33.7 160.0 47.0...
  • Page 24 6 Dimensions 6.4.5 Threaded socket, body configuration D SW 2 Connection types code 1 Material code 37 65.0 16.5 27.0 G 3/8 11.4 65.0 16.5 27.0 G 1/2 15.0 75.0 17.5 32.0 G 3/4 16.3 90.0 24.0 41.0 19.1 110.0 33.0 50.0 G 1¼...
  • Page 25 6 Dimensions 6.4.6 Threaded socket, body configuration D SW 2 Connection types code Material code 37 65.0 16.5 27.0 Rc 1/2 15.0 65.0 16.5 27.0 1/2" NPT 13.6 75.0 17.5 32.0 Rc 3/4 16.3 75.0 17.5 32.0 3/4" NPT 14.1 90.0 24.0 41.0...
  • Page 26 6 Dimensions 6.4.7 Threaded socket, body configuration E Connection types code Material code 37 27.0 30.0 30.0 G 1/2 15.0 27.0 30.0 30.0 1/2" NPT 13.6 32.0 35.0 37.5 G 3/4 16.3 32.0 35.0 37.5 3/4 " NPT 14.1 41.0 41.0 41.0 19.1...
  • Page 27 6 Dimensions 6.4.8 Threaded spigot Connection types code 9 Material code 37 90.0 25.0 G 3/4 12.0 110.0 30.0 15.0 118.0 30.0 G 1¼ 15.0 130.0 38.0 G 1½ 13.0 140.0 35.0 G 1¾ 13.0 175.0 50.0 G 2⅜ 15.0 216.0 52.0 15.0...
  • Page 28 6 Dimensions 6.4.9 Flange, length EN 558, series 1 Connection types code 10 Material code 37 ø D ø L ø k 130.0 33.0 95.0 14.0 65.0 150.0 45.0 105.0 14.0 75.0 160.0 44.0 115.0 14.0 85.0 180.0 51.0 140.0 18.0 100.0 200.0...
  • Page 29 6 Dimensions 6.4.10 Flange, special length Connection types code Material code 34 ø D ø L ø k ø D ø L ø k 210.0 72.0 95.0 14.0 65.0 89.0 15.7 60.5 280.0 78.0 105.0 14.0 75.0 98.6 15.7 69.8 280.0 77.0 115.0...
  • Page 30 6 Dimensions 6.4.11 Clamp DIN Connection types code 82 Material code ø d1 ø d3 ø d1 ø d3 1/2" 47.5 130.0 18.1 50.5 47.5 130.0 18.1 50.5 3/4" 54.0 150.0 23.7 50.5 54.0 150.0 23.7 50.5 1" 56.0 160.0 29.7 50.5 56.0...
  • Page 31 6 Dimensions 6.4.12 Clamp ASME Connection types code Material code ø d1 ø d3 ø d1 ø d3 ø d1 ø d3 1/2" 33.5 101.6 9.40 25.0 47.5 130.0 9.40 25.0 47.5 130.0 9.40 25.0 3/4" 30.0 101.6 15.75 25.0 54.0 150.0 15.75...

  • Page 32: Delivery

    7 Delivery 7 Delivery 10 Electrical connection ● Check that all parts are present and check for any dam- NOTICE age immediately upon receipt. Appropriate cable socket/appropriate mating connector! The product's performance is tested at the factory. The ▶ The appropriate cable socket and/or appropriate mating scope of delivery is apparent from the dispatch documents connector is included for X1, X3 and X4.

  • Page 33: Installation In Piping

    11 Installation in piping Signal name CAUTION Pin 4 Rx - (Ethernet) Hot actuator parts! Pin 5 Shield ▶ Risk of burns! Only work on plant that has cooled ● 10.3 Connection X3 down. If necessary, wear gloves when work- ●...

  • Page 34: Installation Position

    11 Installation in piping 11.3 Installation with butt weld spigots NOTICE Suitability of the product! ▶ The product must be appropriate for the piping system operating conditions (medium, medium concentration, temperature and pressure) and the prevailing ambient conditions. Fig. 5: Butt weld spigots NOTICE 1.

  • Page 35: Installation With Flanged Connection

    14 Operation 12 Network connection NOTICE Thread sealant 12.1 Network settings ▶ The thread sealant is not included in the scope of deliv- The network interface has the following default settings: ery. IP address: 192.168.2.1 Only use appropriate thread sealant. ●...

  • Page 36: Operation Via The Web Server

    14 Operation ð The valve moves slowly to the open position. 3. Also press the "INIT/CLOSE" button 10. ð The valve moves quickly to the open position. ð If the valve is fully opened, the high visibility LEDs are lit in green. 4.

  • Page 37: Inspection And Maintenance

    15 Inspection and maintenance 15 Inspection and maintenance 15.1 Spare parts WARNING The equipment is subject to pressure! ▶ Risk of severe injury or death. Depressurize the plant. ● Completely drain the plant. ● CAUTION Use of incorrect spare parts! ▶...

  • Page 38: Replacing The Seals

    15 Inspection and maintenance 15.3 Replacing the seals Actuator product label Valve body marking RAxxx R002 1. Remove the actuator (see “Removing the actuator“, page 37). RBxxx R004 2. Remove sealing washer 4 from the valve body. RCxxx R006 3. Loosen nut e on spindle b (hold spindle b with appropriate RDxxx R008 tool that will not damage the spindle surfaces).

  • Page 39: Troubleshooting

    16 Troubleshooting 16 Troubleshooting Error Possible cause Troubleshooting The product leaks downstream (doesn't Operating pressure too high Operate the product with operating close or doesn't close fully) pressure specified in datasheet Valve body leaks or is damaged Check valve body for potential damage, replace valve body if necessary The product doesn't close or doesn't The actuator design is not suitable for...

  • Page 40: Removal From Piping

    17 Removal from piping 17 Removal from piping 19 Returns 1. Remove in reverse order to installation. Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv- 2. Unscrew the electrical wiring. ery note is included with the dispatch documents.

  • Page 41: Declaration Of Incorporation According To 2006/42/Ec (Machinery Directive)

    20 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) 20 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product...

  • Page 42: Declaration Of Conformity According To 2014/68/Eu (Pressure Equipment Directive)

    21 Declaration of conformity according to 2014/68/EU (Pressure Equipment Directive) 21 Declaration of conformity according to 2014/68/EU (Pressure Equipment Directive) EU Declaration of Conformity in accordance with 2014/68/EU (Pressure Equipment Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the Pressure Equipment Directive 2014/68/EU.

  • Page 43: Declaration Of Conformity According To 2014/30/Eu (Emc Directive)

    22 Declaration of conformity according to 2014/30/EU (EMC Directive) 22 Declaration of conformity according to 2014/30/EU (EMC Directive) EU Declaration of Conformity according to 2014/30/EU (EMC Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the EMC Directive 2014/30/EU.
  • Page 44 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Subject to alteration Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany 11.2019 | 88614476 Phone +49 (0)7940 123-0 · info@gemue.de *88614476* www.gemu-group.com...

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