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Vermont Castings Vanguard 2-Burner Barbecue Assembly Manual
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Vermont Castings Vanguard 2-Burner Barbecue Assembly Manual

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SERIAL NO./ N° DE SÉRIE
VERMONT CASTINGS VANGUARD
TM/MC
2 – BURNER BARBECUE
ASSEMBLY MANUAL
REGISTER YOUR NEW GRILL AT
WWW.VERMONTCASTINGSBBQ.COM
LAST UPDATE: NOV 13, 2018

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Summary of Contents for Vermont Castings Vanguard 2-Burner Barbecue

  • Page 1 SERIAL NO./ N° DE SÉRIE VERMONT CASTINGS VANGUARD TM/MC 2 – BURNER BARBECUE ASSEMBLY MANUAL REGISTER YOUR NEW GRILL AT WWW.VERMONTCASTINGSBBQ.COM LAST UPDATE: NOV 13, 2018...
  • Page 2 Vermont Castings continues the promise of unwavering quality and purposeful design. Vermont Castings barbecues do more than just grill. They let you create enduring connections around food and flame. CONTACT US: 1-844-586-4660 PLEASE KEEP THIS MANUAL WITH YOUR WWW.VERMONTCASTINGSBBQ.COM...
  • Page 3 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...

  • Page 4: Tools Required

    TOOLS REQUIRED Screwdrivers Wrench 4 People HARDWARE PACK PHOTO PART NO. DESCRIPTION ¼"-20UNC x 13 Screw NO.10-24UNC x 13 Screw ST4.8 x 10 Tapping Screw Wheel Bushing Pin, Wheel Spacer, Door Handle Pin, Main Burner NO.10-24UNC x 18 Screw SYMBOLS STOP HEAVIEST END SYMBOLS: THESE SYMBOLS ARE USED THROUGHOUT THIS ASSEMBLY MANUAL TO EMPHASIZE CRITICAL...
  • Page 5 PARTS ITEM QTY. DESCRIPTION PART NO. ITEM QTY. DESCRIPTION PART NO. Top Lid Assembly G366-2400-02 Side Shelf Table, Left G366-0039-01 Lid Handle G366-0037-01 Tool Hooks G366-0041-01 Thermometer G366-0035-01 Side Shelf Table, Right G366-0040-01 Top Lid screw & hitch pin G366-0038-02 Side Shelf folding Support Brace G366-2600-01 Lid Bumper, Front...

  • Page 6: Exploded Parts

    EXPLODED PARTS Hardware Pack MODEL No. 085-3154-4/G36601...
  • Page 7 BUILD IT STEP 1A Assemble on a FLAT and SOFT surface to avoid damage. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 8 BUILD IT STEP 1B BATTERY NOT INCLUDED. MODEL No. 085-3154-4/G36601...
  • Page 9 BUILD IT STEP 2A CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 10 BUILD IT STEP 2B MODEL No. 085-3154-4/G36601...
  • Page 11 BUILD IT STEP 3A Wrench: 19 mm STEP 3B CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 12 BUILD IT STEP 4A MODEL No. 085-3154-4/G36601...
  • Page 13 BUILD IT STEP 4B CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 14 BUILD IT STEP 4C MODEL No. 085-3154-4/G36601...
  • Page 15 BUILD IT STEP 4D CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 16 BUILD IT STEP 5 VIEW FROM INSIDE MODEL No. 085-3154-4/G36601...
  • Page 17 BUILD IT STEP 6A FOR NATURAL GAS CONVERSION CUSTOMERS ONLY STOP You will need a Convertible Valve System Kit (Model 085-2261-4) in this step. See Steps 3 and 4B in manual included with this kit. Once complete proceed to the next step. Turn the orifice removal tool COUNTER–CLOCKWISE to remove the LP orifice.
  • Page 18 BUILD IT STEP 6C MODEL No. 085-3154-4/G36601...
  • Page 19 BUILD IT STEP 6D CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 20 BUILD IT STEP 6E MODEL No. 085-3154-4/G36601...
  • Page 21 BUILD IT STEP 6F CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 22 BUILD IT STEP 7 MODEL No. 085-3154-4/G36601...
  • Page 23 BUILD IT STEP 8 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 24 BUILD IT STEP 9 MODEL No. 085-3154-4/G36601...
  • Page 25 BUILD IT STEP 10 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 26 BUILD IT STEP 11 HEAVIEST END MODEL No. 085-3154-4/G36601...
  • Page 27 BUILD IT STEP 12A CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 28 BUILD IT STEP 12B STEP 12C MODEL No. 085-3154-4/G36601...
  • Page 29 BUILD IT STEP 13A CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 30 BUILD IT STEP 13B MODEL No. 085-3154-4/G36601...
  • Page 31 BUILD IT STEP 13C CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 32 BUILD IT STEP 13D MODEL No. 085-3154-4/G36601...
  • Page 33 BUILD IT STEP 14 1 x6 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 34 BUILD IT STEP 15 MODEL No. 085-3154-4/G36601...
  • Page 35 BUILD IT STEP 16A Electrode wires must be fed through the Burner The valve orifice Box (BA) and the Control must enter the burner Panel Heat shield (CB) in tube, as shown. this step. VALVE CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 36 BUILD IT STEP 16B 7 x2 MODEL No. 085-3154-4/G36601...
  • Page 37 BUILD IT STEP 16C Electrode wire retainer. PORT 1–2 are interchangeable. TIP: Firmly grasp wires 1, 2, Main Electrodes between your thumb and index finger. Insert wire into the appropriate Ignition switch terminal until a positive connection is made. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 38 BUILD IT STEP 17A 2 x3 MODEL No. 085-3154-4/G36601...
  • Page 39 BUILD IT STEP 17B CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 40 BUILD IT STEP 18 MODEL No. 085-3154-4/G36601...
  • Page 41 BUILD IT STEP 19 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 42 BUILD IT STEP 20 MODEL No. 085-3154-4/G36601...
  • Page 43 BUILD IT STEP 21 STEP 22 CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 44 BUILD IT STEP 23 NATURAL GAS CONVERSION CUSTOMERS STOP PROCEED TO STEP 24. MODEL No. 085-3154-4/G36601...
  • Page 45 BUILD IT NATURAL GAS CONVERSION CUSTOMERS ONLY. STEP 24 You will need the natural gas hose included with the STOP Wrench Convertible Valve System Kit (Model 085-2261-4) in this step. See Step 9A in manual included with this kit. CONTACT US: 1-844-586-4660 www.vermontcastingsbbq.com...
  • Page 46 BUILD IT STEP 25 CONNECTING YOUR BARBECUE TO THE NATURAL GAS SOURCE. Coat pipe nipple with gas–resistant teflon tape or pipe dope. Tighten quick-disconnect coupling onto pipe nipple that leads to natural gas supply (FIGURE A). FIGURE A Natural gas Supply Pipe 5/8”...
  • Page 47 BUILD IT WARNING! HOT SURFACES. WARNING: EXTERIOR SURFACES WILL BECOME VERY HOT. TO PREVENT BURNS, ALWAYS WEAR INSULATED PROTECTIVE BARBECUE GLOVES WHEN USING THE BARBECUE. • KEEP AWAY FROM COMBUSTIBLE MATERIALS. • KEEP CHILDREN AND PETS AWAY FROM THIS GAS-FIRED BARBECUE. •...

  • Page 48: Before You Begin

    BEFORE YOU BEGIN DON’T TAKE RISKS, READ THE USER MANUAL. KNOWING HOW YOUR BARBECUE WORKS IS KEY TO USING IT SAFELY. CHECKING FOR LEAKS GRILL SAFETY PAGE 10 CHECKLIST PAGE 6 REGULATOR FLOW LIMITING DEVICE BLOCKED PAGE 11 BURNER VENTURI IF YOU FLASH BACK FIRE ONLY READ...
  • Page 49 NOTES...
  • Page 50 NOTES...
  • Page 51 NOTES...
  • Page 52 CONTACT US 1-844-586-4660 WWW.VERMONTCASTINGSBBQ.COM...