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Daktronics Galaxy Series Manual

7.62 mm
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Galaxy Series
AE-3010 – 7.62 mm
Display Manual
ED11169
Rev 6
19 March 2009
nd
331 32
PO Box 5128 Brookings SD 57006
Tel 605-697-4034 or 877-605-1113 Fax 605-697-4444
Hwww.daktronics.comH email: helpdesk@daktronics.com

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Summary of Contents for Daktronics Galaxy Series

  • Page 1 Galaxy Series AE-3010 – 7.62 mm Display Manual ED11169 Rev 6 19 March 2009 331 32 PO Box 5128 Brookings SD 57006 Tel 605-697-4034 or 877-605-1113 Fax 605-697-4444 Hwww.daktronics.comH email: helpdesk@daktronics.com...
  • Page 2 – graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems – without written permission of the publisher. ® ® Galaxy and Venus are registered trademarks of Daktronics, Inc. All others are trademarks of their respective companies.
  • Page 3 Reproduction Reference ED-11169 -- P1161 ® Display Manual; Galaxy Series AE-3010 7.62mm 1) This page is for reproduction reference only and will not be included in the manual. 2) This manual is to be copied on FRONT AND BACK PAGES -8 ½ x 11 paper. Note: The first page, Cover Page, uses the front of the page (blank on back).

  • Page 5: Table Of Contents

      TCP/IP Network ................. 1-4     Display Overview ..................1-4     Component Identification ................1-4     Daktronics Nomenclature ................1-6     Section 2: Mechanical Installation ............2-1     Mechanical Installation Overview ............. 2-1    ...
  • Page 6     Appendix B: Signal Converter ................. 1     Appendix C: Optional Temperature Sensor ........... 1   Appendix D: Serial Server Configuration ..............1   Appendix E: Daktronics Warranty and Limitation of Liability (SL-02374) .... 1 Table of Contents...
  • Page 7 List of Figures   Figure 1: Drawing Label ..................... 1-1   Figure 2: MDC Controller ....................1-5   Figure 3: 16x32 Pixel Module (Front and Rear View) ............ 1-5   Figure 4: RS232 to RS422 Signal Converter ..............1-6   Figure 5: Module Numbering Example –...
  • Page 8   Figure 37: Temperature Sensor--Connection and Interconnection ........ 1   Figure 38: Signal Connection from Sensor to Display ............. 2 List of Figures...

  • Page 9: Introduction

    • Appendix D provides information on the configuration of the serial server. Daktronics identifies manuals by an ED number located on the cover page of each manual. For example, this manual would be referred to as ED-11169. Listed below are a number of drawing types commonly used by Daktronics, along with the information that each is likely to provide.

  • Page 10: 1.1 Safety Precautions

    Reference Drawing: Schem, Primary Signal, Internal, W/QC ......Drawing B-206146 Daktronics signs are built for long life and require little maintenance. However, from time to time, certain sign components will need replacing. The Replacement Parts List in Section 4.7 provides the names and part numbers of components that may need to be ordered during the life of the sign.

  • Page 11: Network Concepts

    • The ability to control multiple sign technologies on the same network In order to avoid technical difficulties, Daktronics uses the popular and readily available RJ11 connector. This connector is also used on modern home and office telephone equipment, allowing for easily understood installation procedures.

  • Page 12: Tcp/Ip Network

    Galaxy displays are graphic indoor LED displays, which are available in tri-color (red, green, and amber) characters. Daktronics offers Galaxy displays with a 7.62 center-to-center spacing, with characters in six (6) different lengths. The Galaxy model numbers are described as follows: AE-3010-RRxCCC-7.62-TRI.

  • Page 13: Figure 2: Mdc Controller

    Power Supply: Converts AC line voltage from the load center to low DC voltage for one or more module driver boards. Galaxy: Daktronics trademarked name for LED monochrome or tri-colored matrix signs. Network: Consists of multiple signs connected to each other. Up to 240 Venus 1500 controlled displays can exist on one network.

  • Page 14: Daktronics Nomenclature

    Figure 4 Daktronics Nomenclature To fully understand some Daktronics drawings, such as schematics, it is necessary to know how various components are labeled in those drawings. This information is also useful when trying to communicate maintenance or troubleshooting efforts.

  • Page 15: Figure 7: Typical Label

    Assemblies are divided into two types: those that route signal and those that route power. In addition, the following labeling formats might be found on various Daktronics drawings: •...

  • Page 17: Mechanical Installation

    Section 2: Mechanical Installation Note: Daktronics does not guarantee the warranty in situations where the sign is not constantly in a stable environment. Daktronics engineering staff must approve any changes made to the display. If any modifications are made, detailed drawings of the changes must be submitted to Daktronics for evaluation and approval, or the warranty may be void.

  • Page 18: Hanging Mount

    Reference Drawings: Mounting Methods, AE-3010-*****-7.62mm ....Drawing A-107655 The Galaxy Series Display has two pre-drilled holes in the top of the display for use in the hanging mount method. Refer to Drawing A-107655 and the directions below to hang the display.
  • Page 19 1. Mount the wall bracket to the wall where the display is to be located. Refer to the referenced shop drawings for your display model to determine the location of the bracket with respect to the display. Be sure the bracket is mounted to sufficiently support the weight of the display.

  • Page 21: Electrical Installation

    Only a qualified individual should terminate power and signal cable within this Daktronics sign. The Daktronics engineering staff must approve any changes made to the sign. Before altering the sign, submit detailed drawings for the proposed modifications to the Daktronics engineering staff for evaluation and approval, or the warranty will be rendered null and void.

  • Page 22: 3.2 Control Cable Categories

    3. Phoenix™-Style Connectors: Phoenix-style connectors, which are usually green, are used for the external temperature sensor termination to the display. Refer to . Strip one-quarter inch of Figure 13 insulation from the wire prior to termination. To remove a wire, turn the above screw counter-clockwise to loosen the connector's grip on the wire.

  • Page 23: Installing An Rj11 Connector

    Refer to the Shop Drawings listed in this section for voltage and current requirements. A 120VAC single-phase outlet powers the displays. Do not connect the display to any voltage other than that listed on the Daktronics product label attached to the back of the display.

  • Page 24: Grounding

    Grounding Proper grounding is necessary for reliable equipment operation and provides some protection to the equipment from damaging electrical disturbances. The displays are supplied with a power cord that contains an earth ground conductor. Make sure to plug this cord into a grounded outlet. The display must be properly grounded or the warranty will be void.

  • Page 25: Rs422

    Figure 20: RS232 Input Connection 1. Plug the DB9 or DB25 to RJ11 adaptor into the computer’s RS232 serial port. 2. Plug one end of the flipped RJ11 cable (W-1265) into the adaptor. 3. Plug the opposite end of the cable into the RS232 IN jack on the rear of the display as shown in Figure 20 Pin out of the RS232 IN jack.

  • Page 26: Figure 22: Rs422 Signal Converter Connections

    1. Connect the DB9 end of the serial cable to the serial port of the computer. 2. Connect the DB25 end of the serial cable to J1 on the signal converter (0A-1127-0237 or 0A-1127-0255). 3. Connect one end of the flipped RJ11 cable to J2 or J3 on the signal converter as shown in Figure 22 Figure 22: RS422 Signal Converter...

  • Page 27: Modem

    Modem Reference Drawings: V1500 System Riser Diagram, Modem ......Drawing A-91386 A modem system uses standard phone lines to connect from the computer to the display. Both the modem at the computer and at the display will need to be connected to a phone jack.

  • Page 28: Signal Connection Between Two (Or More) Displays

    Figure 24: TCP/IP (Ethernet) System Layout 1. Connect the second network cable from a network jack to the display. 2. The maximum distance from the network hub or switch is 100m. Note: The Serial Server used in each case is the same, but it must be programmed for either RS232 or RS422 output.

  • Page 29: 3.7 Initial Operation

    Plug one end of the flipped RJ11 cable into the “Signal Out” output jack on the first display and the other end of the cable in the input jack on the next display. Refer to Figure 25 Continue this procedure throughout the network. When the cabling is complete, the last display will have nothing in the output jack.

  • Page 31: Maintenance And Troubleshooting

    Replacement Parts List includes the description and part number of display components that may need replacing during the life of this display. • Exchange and Repair and Return Programs explain Daktronics component return policy. Signal Summary The signal routing for the display, as shown in...

  • Page 32: Power Summary

    4. The power supplies are set to 5.3 VDC. For assistance with the wiring to the power supplies see the Schematics. Power supplies are preset. Contact Daktronics Customer Service for the proper settings. Service and Diagnostics The following sub-sections address servicing of the following display components: •...

  • Page 33: Accessing The Interior Of The Display

    Accessing the Interior of the Display Remove the socket head screws from the face panel using a 9/64” Allen wrench (refer to Figure 27 Gently pull the face panel from the body of the sign. The display opens as shown in .

  • Page 34: Led Module Replacement

    LED Module Replacement If any LED modules fail, the recommended procedure is to replace the failed module or send it to Daktronics or a Daktronics Sales and Service office for repair. To remove an individual module: 1. Disconnect Power to the display.

  • Page 35: Accessing And Replacing The Controller Board

    1. Lift the power supply and plate off the back sheet standoffs. The metric screws securing the power supply to the plate are now accessible. 2. Use a #1 Philips head screwdriver to remove the screws and free the power supply.

  • Page 36: Display Addressing

    To replace a failed controller: 1. Disconnect power to the display. 2. Open the display and lift the LED module panel to access the interior components. 3. Label all the signal cables before removing them from the controller 4. Remove all power and signal connections from the board. Pressing outward on the tabs, and carefully pulling them from the jack releases the “Locked”...

  • Page 37: Troubleshooting

    This list does not include every possible problem, but does represent some of the more common situations that may occur. Contact Daktronics Customer Service if problems continue with the display (refer to Section 4.8).

  • Page 38: Initial Operation Information

    • Cannot communicate to section of Check the cabling between displays. • the network of displays Check for bad input on first bad display. • Check for bad output on the last good display. • Switch the suspected bad display with a known good display.

  • Page 39: 4.7 Replacement Parts

    4.7 Replacement Parts Part Description Daktronics Part No. Controller Board, (RS232, Modem) 0A-1161-0179 Controller Board, (RS422) 0A-1161-0180 Controller Board (Ethernet In, RS422 Out) 0A-1161-0258 LED Module; Tri-color 0P-1127-0026 Light Detector 0P-1151-0002 Signal Converter (RS232 to RS422) 0A-1127-0237 or 0A-1127-0255 Modem; RS232 coated 0P-1146-0003 Power Supply;...

  • Page 40: Daktronics Exchange And Repair And Return Programs

    This service is provided to qualified customers who follow the program guidelines explained below. It is our pleasure to provide this service to ensure you get the most from your Daktronics products. Please call our Help Desk (1-877-605-1113) if you have any questions regarding the exchange program or any other Daktronics service.

  • Page 41: 4.9 Daktronics Warranty And Limitation Of Liability

    E-mail: helpdesk@daktronics.com 4.9 Daktronics Warranty and Limitation of Liability The Daktronics Warranty and Limitation of Liability is located in Appendix X. The Warranty is independent of Extended Service Agreements and is the authority in matters of service, repair, and display operation.

  • Page 43: Appendix A: Reference Drawings

    Appendix A: Reference Drawings Drawings listed below are listed according to drawing type, and then listed according to sign size. System Riser Diagram, Modem ............Drawing A-91386 System Riser Diagram, RS422 ............Drawing A-91387 System Riser Diagram, RS232 ............Drawing A-91388 Shop Drawing, AE-3010-16***-7.62mm-SB-RG ......

  • Page 56: Appendix B: Signal Converter

    Appendix B: Signal Converter Appendix B: Signal Converter...
  • Page 57 Daktronics RS 232-422 Signal Converter Installation and Testing Manual ED-14413 Rev 2 18 March 2005 331 32nd Ave PO Box 5128 Brookings SD 57006 Tel 605-697-4034 or 877-605-1113 Fax 605-697-4444 www.daktronics.com e-mail: helpdesk@daktronics.com...
  • Page 58 ED14413 Product 1146 Rev 2 – 17 March 2005 DAKTRONICS, INC. Copyright © 2005 All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. No part of this book covered by the copyrights hereon may be reproduced or copied in any form or by any means –...
  • Page 59 Table Of Contents Section 1: Signal Converters and Loop-back Testing for Direct Connections ................ 1-1 RS422 Loop-Back Test (Outdoor Displays)........1-3 RS422 Loop-Back Test (Indoor/Outdoor Displays) ...... 1-4 Loop-Back test with Fiber ............. 1-5 Conducting the Venus 1500 Software Test ........1-6 Section 2: Electrical and Signal............

  • Page 61: Signal Converters And Loop-Back Testing For Direct Connections

    Section 1: Signal Converters and Loop- back Testing for Direct Connections The following table gives the typical state of the signal converter when the LEDs are either on or off. Refer to for an illustration of the signal converters and the Figure 1 Figure 2 locations of the various components.
  • Page 62 RS422 Wire Signal Converter The following tables list the jack pin outs for a wire signal converter: J4 and J5 – Phoenix OPERATION RX-P (in) RX-N (in) TX-P (out) TX-N (out) J2 and J3 – RJ/11 OPERATION TX-N (out) TX-P (out) RX-N (in) RX-P (in) Figure 1: RS232/RS422 Signal...

  • Page 63: Rs422 Loop-Back Test (Outdoor Displays)

    Note: Do not connect a loop-back to more than one jack at a time. Serial Cable (W-1249) To complete the test, the serial cable must be plugged into the signal converter. The table below lists the pin connections when using a serial cable (Daktronics part# W- 1249). DB9-F DB25-F Pin 3 –...

  • Page 64: Rs422 Loop-Back Test (Indoor/Outdoor Displays)

    RS422 Loop-Back Test (Indoor/Outdoor Displays) All indoor displays and some outdoor displays (AE-3010, AF-3010, AF-3020, and X-1000) use RJ11 plugs or connectors. In those cases, a “Network Cable Tester” ) is provided to conduct the test. Figure 7 The Network cable tester is used to test for two things: That a flipped RJ11 cable is beingused.

  • Page 65: Loop-Back Test With Fiber

    Remove the ends from the board that are in jacks J5 and J4. Connect the ends into the fiber splice (Daktronics part# P-1197), as shown in Figure Figure10: Connecting TX and RX Fibers with Fiber Splice When the fibers are connected, perform the loop-back test using the Venus 1500 software as described in Section 1.4.

  • Page 66: Conducting The Venus 1500 Software Test

    Conducting the Venus 1500 Software Test Open Venus 1500 Administrator. Click Network Configuration and open the direct network by clicking on the [ in front of Direct Network. Right click the network you want to test. Signal Converters and Loop-Back Testing for Direct Connections...
  • Page 67 Click [TEST]. If the Transmit LED on the signal converter flickers, the signal is getting to the signal converter. That means that the right Com port is being used. However, if it does not flicker, the computer has either a software or hardware problem.

  • Page 69: Electrical And Signal

    Section 2: Electrical and Signal WARNINGS: • Never install telephone wiring during a lightning storm • Never touch uninsulated telephone wires or terminals unless the telphone line has been disconnected at the network interface • Avoid using a telephone (other than a cordless type) during an electrical storm. There may be a remote risk of electrical shock from lightning.

  • Page 71: Mounting Instructions

    Section 3: Mounting Instructions Reference Drawings: Enclosure, Signal Converter, Base ..........Drawing B-200645 The signal converter can be either wall or table mounted. Do not mount the signal converter from the ceiling or the underside of a table. To mount the signal converter refer to drawing B-200645. Secure the signal converter using a screw though the mounting holes at the the back of the enclosure.

  • Page 73: Enviromental Ratings

    Section 4: Enviromental Ratings The signal converter is made for indoor operations and is rated for indoor use only. Enviromental Ratings...

  • Page 75: Appendix C: Optional Temperature Sensor

    Appendix C: Optional Temperature Sensor The optional temperature sensor can be mounted outside, but it requires a location away from the influence of chimneys, air conditioners, vents, tar roofs, concrete, and parking lots that can cause abnormal temperature fluctuations. Usually, a separation of at least 20 to 30 feet horizontally and eight feet vertically is required to achieve this.
  • Page 76 The temperature sensor connects to the display through a 4-conductor shielded cable from the sensor to the display. The connections are pinned one-to-one, as shown in and the Figure 38 provided table. Figure 38: Signal Connection from Sensor to Display Terminations from Display to Temperature Sensor Display Cable Wires...

  • Page 77: Appendix D: Serial Server Configuration

    Appendix D: Serial Server Configuration Appendix D: Serial Server Configuration...

  • Page 79: Appendix E: Daktronics Warranty And Limitation Of Liability (Sl-02374)

    Appendix E: Daktronics Warranty and Limitation of Liability (SL-02374) Daktronics Warranty and Limitation of Liability (SL-02374)

This manual is also suitable for:

Galaxy ae-3010

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