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HighLine NT Rockpicker NT60E Operator's Manual

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NT Rockpicker
NT60E
O p e r a t o r s M a n u a l
E15756V1_A

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Summary of Contents for HighLine NT Rockpicker NT60E

  • Page 1 NT Rockpicker NT60E O p e r a t o r s M a n u a l E15756V1_A...
  • Page 3 This Page Left Blank...
  • Page 4 The content of this manual was based on the most current information available as of the date of copyright. It is the policy of Highline Manufacturing Limited to improve and develop our products continually. We reserve the right to make changes or add improvements, at any time, without incurring any obligation to make changes or improvements on machines previously sold.
  • Page 5 If you find that you require information not covered in this manual, please feel free to consult your local dealer. Your dealer is always able to contact Highline for this technical information. Highline Manufacturing Ltd. thanks and congratulates you for selecting a NT Rockpicker as your machine of choice.

  • Page 6: Table Of Contents

    Table of Contents Section 1 Safety Serial Number ..........1 Safety Sign-off Form .
  • Page 7 Section 4 - Operating the Rockpicker Field Preparation ......... . 2 Engage the parking brake .
  • Page 8 Remove the apron locks ........1 Place the transport locks (1) into the storage brackets .
  • Page 9 The tractor noise is not under the control of Highline. An appropriate hydraulic motor and gearbox are used on the rockpicker which generates minimal noise. The rockpicker minimizes the rock-impact noise through the use of low speed rotating bats that follow an elliptical path which aid in guiding the rocks into the rock bucket.
  • Page 10 INTENDED USE OF THE ROCKPICKER • The Rockpicker is designed to pick up rocks that are on the surface or near the surface of a cultivated field and then to move those rocks to a dumping location. • The Rockpicker is designed to lift the rocks that have been picked and to dump them. •...
  • Page 11 This Page Left Blank...

  • Page 12: Serial Number

    Section 1 - Safety SERIAL NUMBER Your serial number is found on the serial number plate (1) attached to the NT60E Rockpicker on the left front frame member. 216073C Serial Plate Location It is important to record the serial number for proof of ownership and for any service or maintenance assistance.

  • Page 13: Safety Sign-Off Form

    Section 1 - Safety SAFETY SIGN-OFF FORM Highline Manufacturing Ltd. has followed the Safety Standards specified by the ISO Standards adopted by the European Union. The Rockpicker NT is CE certified. Anyone who will be operating and/or maintaining the Highline NT60E Rockpicker should read and clearly understand all Safety, Operating and Maintenance information presented in this manual.

  • Page 14: Safety Alert Symbol

    Section 1 - Safety SAFETY ALERT SYMBOL The Safety Alert Symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert Symbol combined with a Signal Word alert to the presence of a hazard and the degree of possible injury. Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR SERIOUS INJURY.

  • Page 15: General Safety

    3. Replaced parts that displayed a decal should also display the current decal. 4. Decals are available from the Highline Parts Department. 5. Be familiar with the decals, the type of warning and the area or function(s) related to the area(s) that requires your awareness.
  • Page 16 Section 1 - Safety DO NOT ENTER THE PICKUP REEL APRON AREA Contact with the moving pickup reel or spring loaded bats will cause serious injury or death. The pickup bats are spring loaded. When a rock is lodged, the springs are under pressure.
  • Page 17 Section 1 - Safety DO NOT RIDE ON ROCKPICKER Riders can fall from the machine which will cause serious injury or death. Riding on the Rockpicker while operating will result in serious injury or death from rocks that may be thrown. STAY BACK FROM ROCKPICKER WHILE IN OPERATION Rotating bats may throw rocks causing injury or death.
  • Page 18 Section 1 - Safety DO NOT PLACE HANDS OR FEET IN THE APRON REST AREA Serious injury could result if hands or feet are clamped in this area. DO NOT PLACE HANDS IN THIS AREA WHEN RAISING OR LOWERING THE BUCKET Serious injury could result if hands are place in this clamping area.
  • Page 19 Section 1 - Safety INSTALL APRON LOCKS ON BOTH SIDES Install the apron locks on both sides when transporting or when servicing the rockpicker. Serious injury from the apron lowering could result if both locks are not installed. ACCUMULATORS CONTAIN HIGH PRESSURE OIL Accumulators contain high pressure hydraulic fluid which may cause serious injury.
  • Page 20 Section 1 - Safety READ, UNDERSTAND, AND FOLLOW SAFETY INSTRUCTIONS Read, understand and follow all instructions and safety messages included in this manual and on decals attached to the machine. These instructions and safety messages contain important information. Allow only responsible, properly instructed individuals to operate and service the machine.

  • Page 21: Safety Decal Locations

    Section 1 - Safety SAFETY DECAL LOCATIONS NTCE Page 1-10...

  • Page 22: Transporting The Rockpicker

    Section 2 - Transporting the Rockpicker Transporting Only tow the Rockpicker behind a properly sized and equipped tractor or vehicle which exceeds weight loaded Rockpicker by 50%. Shut off tractor before attaching the rockpicker or hydraulics. Do not allow children or other people to ride on the tractor or Rockpicker.

  • Page 23: Lift The Hitch With The Jack

    Section 2 - Transporting the Rockpicker Install the 3 in 1 hitch using the following components if not using the clevis hitch. ITEM DESCRIPTION PLATE,TOP,CAST BOLT,HEX,3/4X2-1/2,UNC,GR5,ZP CUSHION,POLYURETHANE,90 BLOCK,V,CAST,80-55-06 2. Lift the hitch with the jack The hitch is heavy. Do not attempt to lift the hitch without using the jack.

  • Page 24: Connect The Hydraulic Hoses

    Section 2 - Transporting the Rockpicker 6. Connect the hydraulic hoses. One set of hydraulic hoses is used for adjusting the collecting apron height and dumping the bucket when full of rocks. The second set of hoses is used to drive the rock picker reel motor.

  • Page 25: Install The Apron Lock

    Section 2 - Transporting the Rockpicker Remove the apron locks (1) from the storage position on the left and right side of the reel cage by removing the clip pin. Unlatch (2) the reel cage and lift it. 216228C Remove Left & Right Apron Locks Install the apron lock (1) on the left side of the apron.

  • Page 26: Lower And Lock The Reel Cage

    Section 2 - Transporting the Rockpicker Install the apron lock (1) on the right side of the apron. Place the pin of the lock into the hole of the apron. Fasten with the clip pin. Install Apron Lock - Right Side 216227C (Reel Access Panel Shown Open) Ensure the reel lockout access panel...

  • Page 27: Ensure The Hitch Lock Is Lowered

    Section 2 - Transporting the Rockpicker Ensure the hitch lock (4) is lowered and engaged in the hitch linkage before transporting. 216240C Engage Hitch Transport Lock Check the condition of the tires. Ensure that the lug nuts have the cone side against the wheel rim. Torque the lug nuts to 200-214 lbs ft (270 -290 Nm) .

  • Page 28: Check That The Signal And Brake Lights

    Section 2 - Transporting the Rockpicker Check that the signal and brake lights are working. Check that the brakes are working by pressing on the brake pedal in the tractor. Do not transport the rockpicker with rocks in the bucket. Do not transport the rockpicker with the bucket raised.
  • Page 29 Section 2 - Transporting the Rockpicker This Page Left Blank Page 2-8...

  • Page 30: Preparing The Rockpicker

    Section 3 - Preparing the Rockpicker Preparing the Rockpicker Do not ride on the rockpicker. Riders can fall from the machine which will cause serious injury or death. Riding on the Rockpicker while operating will result in serious injury or death from rocks being thrown.

  • Page 31: Ensure The Reel Hydraulic Lockout Valve Is Properly Connected

    Section 3 - Preparing the Rockpicker Shut down the tractor and remove the key before repairing, servicing, lubricating cleaning machine. Engage the parking brake (if equipped). Relieve all hydraulic pressure in the hoses before going near the machine. 1. Ensure the reel hydraulic lockout valve (1) is properly connected to the reel cage and will rotate the valve when the cage is opened.

  • Page 32: Check The Condition Of The Apron And The Rock Bucket

    Section 3 - Preparing the Rockpicker 3. Check the condition of the apron and the rock bucket. Do not enter the reel or apron area while the reel is rotating or rocks are lodged against the bats. Contact with the moving pickup reel or spring loaded bats under pressure will cause serious injury or death.

  • Page 33: Clear The Bucket Of Any Debris Or Rocks

    Section 3 - Preparing the Rockpicker 6. Clear the bucket of any debris or rocks that would hinder soil from exiting the bucket. 214022 Remove Debris From Bucket 7. Remove any rocks or debris sitting on the side frame tubes. Rocks or debris on the frame tubes will prevent the apron from fully lowering onto the frame.

  • Page 34: Check The Condition Of The Tires

    Section 3 - Preparing the Rockpicker 9. Check the condition of the tires. Replace any tires that have cuts or bubbles. Replace any damaged rims. Torque wheel bolts to 200-214 lbs ft (270 -290 Nm) dry. 216182 Check the Condition of the Tires Check and adjust the tire air pressure.

  • Page 35: Hitch Working Positions

    Section 3 - Preparing the Rockpicker Hitch Working Positions There are 2 possible working positions for the hitch: Position 1 is for tractors using dual rear tires. This hitch position moves the rockpicker further to the right of the tractor (more than Position 2) to give greater visibility of the picking process.

  • Page 36: Setting The Hitch For Position 1 - Dual Tractor Tires

    Section 3 - Preparing the Rockpicker Setting the Hitch for Position 1 - Dual Tractor Tires Remove the cylinder pin from the base of the cylinder (1). Remove the locking bolt and locknut (2) from the swing arm pin. Remove the swing arm pin (3). Rotate the swing arm outward.

  • Page 37: Setting The Hitch For Position 2 - Single Tractor Tires

    Section 3 - Preparing the Rockpicker Setting the Hitch for Position 2 - Single Tractor Tires Remove the cylinder pin from the base of the cylinder (1). Remove the locking bolt and locknut (2) from the swing arm pin. Remove the swing arm pin (3). Rotate the swing arm outward.

  • Page 38: Operating The Rockpicker

    Section 4 - Operating the Rockpicker Operating The Rockpicker Do not ride on the rockpicker. Riders can fall from the machine which will cause serious injury or death. Riding on the rockpicker while operating will result in serious injury or death from rocks being thrown.

  • Page 39: Field Preparation

    Section 4 - Operating the Rockpicker Field Preparation Field preparation plays a major role in the performance of the rock picker. For best picking conditions, the field should be cultivated prior to picking. 108184 Prepared Field With Rocks Exposed Cultivating brings stones to the surface and buries field residues.

  • Page 40: Check The Condition Of The Apron And The Rock Bucket

    Section 4 - Operating the Rockpicker 3. Check the condition of the apron and the rock bucket. Do not enter the reel or apron area. Contact with the moving pickup reel or spring loaded bats under pressure will cause serious injury or death.
  • Page 41 Section 4 - Operating the Rockpicker Right Side Remove the clip pin. Remove the apron lock (1) on the right side of the apron. 216227C Remove Right Apron Transport Lock 6. Place the transport locks (1) into the storage brackets on the outside of the reel cage.

  • Page 42: Close The Reel Lockout Access Panel

    Section 4 - Operating the Rockpicker 7. Close the reel lockout access panel. Ensure the lock (2) at the front of the panel is engaged. 8. Lower and lock the reel cage. Ensure the cage locks (1) are engaged. 216184C Close Panel, Lower and Lock the Reel Cage 9.

  • Page 43: Move The Hitch Into The Working Position

    Section 4 - Operating the Rockpicker Move the hitch into the working position. Note: There are 2 possible working hitch positions: Position 1 is designed for use with a tractor having dual rear tires. Position 2 is designed for use with 216084 Hitch Position 1 -Dual Tractor Tire a tractor having single rear tires.

  • Page 44: Lower The Apron

    Section 4 - Operating the Rockpicker Lower the apron so that it is just at the surface of the dirt to pick up rocks but does not dig into the dirt. The apron height is adjusted through the bucket dump hydraulic cylinders. To lower the apron, extend the bucket dump cylinders.

  • Page 45: The Emergency Breakaway Braking System

    Section 4 - Operating the Rockpicker Emergency Breakaway Braking System Accumulators contain high pressure hydraulic fluid which may cause serious injury. Shut off the tractor, remove the key, disconnect the hydraulic h o s e s a n d s a f e l y d r a i n accumulators before performing any maintenance on the hydraulic...

  • Page 46: Unloading The Rock Bucket

    Section 4 - Operating the Rockpicker Dumping the Rocks Do not transport the rockpicker on public roadways with rocks in the bucket. Rocks may fall out of the bucket resulting in an accident. Stand clear when the bucket is being raised or lowered. A raised bucket can fall causing serious injury or death.

  • Page 47: Removing Rocks Lodged In The Apron

    Section 4 - Operating the Rockpicker Removing Rocks Lodged in the Apron Do not enter the pickup reel apron area! When rocks are lodged against the reel bat, the springs are under pressure. The bat could release rapidly causing serious injury or death.

  • Page 48: Rock Removal Approach 2

    Section 4 - Operating the Rockpicker Rock Removal Approach 2 Lockout the Pickup Reel to Prevent All Movement Remove the Spring Pressure from Using Reel Compressor. Note: Try Rock Removal Approach 1 before attempting Rock Removal Approach 2. Approach 2 involves entering the apron/reel pickup area.
  • Page 49 Section 4 - Operating the Rockpicker 5. Disconnect the hydraulic hoses from the tractor. 108008 Disconnect Hydraulics 6. Unlock the reel lockout access panel. Lift the reel cage release handle (1). Lift the reel cage just enough to allow the access panel to be swung outward.
  • Page 50 Section 4 - Operating the Rockpicker 9. Place the reel lockout (1) onto the reel shaft. Loosen the bolts on the lockout to allow for positioning. Place the lockout (1) onto the splines of the reel shaft. 217004C Place Reel Lockout Onto Splined Reel Shaft Tighten the bolts (2) of the lockout against the rockpicker apron.
  • Page 51 Section 4 - Operating the Rockpicker Remove the reel bat compressor from the storage area on the back of the rock bucket. Remove the pin (1) in the upper support. Place the reel bat compressor tool on the center of the lodged bat and on the reel center tube.
  • Page 52 Section 4 - Operating the Rockpicker Slowly loosen the bat compressor tool to restore the bat spring pressure. Remove the compressor tool from the bat and the center reel rod. Place the compressor tool into the storage location on the back of the bucket.
  • Page 53 Section 4 - Operating the Rockpicker Place the reel lockout (1) into the storage position on the inside of the access panel. Fasten with the clip pin (2) to hold the lock. 217002 Place the Reel Lockout Into Storage Close the reel lockout access panel (1) and lock in place.

  • Page 54: Maintaining The Rockpicker

    Section 5 - Maintaining the Rockpicker Maintaining the Rockpicker Note: Replacement parts for the Rockpicker are identified in the NT60E Rockpicker Parts Manual. The Parts Manual can be viewed at www.highlinemfg.com Shut down the tractor and remove the key before repairing, servicing, lubricating cleaning machine.

  • Page 55: Removing The Bucket Lift Locks

    Section 5 - Maintaining the Rockpicker 3. Raise the bucket so the locks will fit onto the cylinder rods. 4. Install one lock (2) on each cylinder rod. Secure the lock in place with the retaining pin. 217208C Lock on Bucket Cylinder Removing the Bucket Lift Locks: Both locks must be removed before hydraulic pressure is applied to lower the...

  • Page 56: Lubrication

    Section 5 - Maintaining the Rockpicker Lubrication Lubricate all grease fittings with a lithium soap compatible E.P. grease meeting the N.L.G.I. #2 specifications and containing no more than 1% molybdenum disulfide. Every 100 Hours ! Lubricate the pickup reel bearings - 2 points.

  • Page 57: Check The Gearbox Oil

    Section 5 - Maintaining the Rockpicker ! Lubricate the wheel hubs - 4 points. Check the Gearbox Oil Remove the lower plug (1) on the face of the gearbox to check the oil level. The oil should be at the bottom of the plug.

  • Page 58: Check And Adjust Tire Air Pressure

    Section 5 - Maintaining the Rockpicker Check and Adjust Tire Air Pressure Maintain tire pressure to avoid possible tire damage. Do not inflate tires above the recommended pressure. Model Tire Pressure NT60E 62 psi (427 Kpa) Torque the wheel bolts to 200-214 lbs ft (270 -290 Nm) dry.

  • Page 59: Changing The Reel Springs

    Section 5 - Maintaining the Rockpicker Hydraulic Accumulators Hydraulic Accumulators are pressure vessels that contain very high pressure compressed nitrogen gas. Only qualified personnel should perform maintenance on the accumulator and recharging of the pressure using dry nitrogen. Do not use compressed air or oxygen for the precharge as this may result in an explosion.

  • Page 60: Installing The Springs

    Section 5 - Maintaining the Rockpicker 2. Remove the leading edge impact bolt (6). Note: Some machines will not have the edge impact bolt. 3. Remove the bolt (5) that prevents the tension bolt (3) from moving up. 4. Loosen the bolt (2) holding the spring cover plates enough to allow movement of the springs between the plates.

  • Page 61: Spring Plate Assembly With 2 Bolts

    Section 5 - Maintaining the Rockpicker 2. Place the cover plates (3) with springs onto the reel arm. 3. Fasten the long straight end of the spring into the spring tab (2) located on the reel arm. 4. Insert the cover plate bolt (4). (Do not fully tighten at this time.) 5.
  • Page 62 Section 5 - Maintaining the Rockpicker 2. Place the cover plates (3) with springs onto the reel arm. 3. Fasten the long straight end of the spring into the spring tab (2) located on the reel arm. 4. Insert the cover plate bolt (4) and nut. (Do not fully tighten at this time.) 5.

  • Page 63: Adjusting The Reel Hydraulic Lockout Valve

    Section 5 - Maintaining the Rockpicker Adjusting the Reel Hydraulic Lockout Valve The hydraulic lockout valve is a secondary safety device that cuts off hydraulic flow to the reel motor if the reel cage is lifted. The lockout valve also prevents accidental activation of the motor while in the reel area.

  • Page 64: Storing The Rockpicker

    Section 6 - Storing the Rockpicker Storing the Rockpicker Instructions for storing longer than a week: 1. Remove the apron locks (if installed) to allow lifting of the rock bucket. The apron locks will be re- installed later. Fully raise the apron to remove any pressure on the apron transport locks.

  • Page 65: Place The Transport Locks (1) Into The Storage Brackets

    Section 6 - Storing the Rockpicker 2. Place the transport locks (1) into the storage brackets on the outside of the cage. Fasten in place with the clip pin (2) 216229C Transport Lock in Storage - Left Side 216230C Transport Lock in Storage - Right Side 3.

  • Page 66: Clean All The Debris From The Bucket Area

    Section 6 - Storing the Rockpicker 4. Clean all the debris from the bucket area and off the rockpicker. 214022 Clean Out All Debris 5. Remove any rocks or debris sitting on the side frame tubes. Rocks or debris on the frame tubes will prevent the apron from fully lowering onto the frame.

  • Page 67: Raise The Apron

    Section 6 - Storing the Rockpicker 9. Raise the apron until the bucket lift cylinders are completely retracted. Unlock and lift the reel cage. Install the apron transport locks. The locks prevent the apron from lowering by limiting the movement to resting on the rockpicker frame.

  • Page 68: Engage The Parking Brake

    Section 6 - Storing the Rockpicker Engage the parking brake actuator located on the left rear upright. Rotate the handle (1) to tighten the brake cables. 217213C Engage the Parking Brake Place the jack onto the hitch. Rotate the jack from the storage position.

  • Page 69: Disconnect The Rockpicker Brake Line

    Section 6 - Storing the Rockpicker Disconnect the rockpicker brake line (1) to the tractor. Disconnect the emergency break away chain (2) to the tractor. 217214C Disconnect Breakaway from the Tractor (Guard Removed for Clarity) Secure the hydraulic hoses, brake line and electrical connector to the holder on the hitch to keep them off the ground and clean.

  • Page 70: Lubricate The Right And Left Reel Bearings

    Section 6 - Storing the Rockpicker Lubricate the right and left reel bearings. See Section 5 for the greasing procedures. 216095 Lubricate Both Reel Bearings (Right Shown) Lower and lock the reel cage. 216232 Lower and Lock the Reel Cage Change the oil in the gearbox.
  • Page 71 Section 6 - Storing the Rockpicker This Page Left Blank Page 6-8...

  • Page 72: Troubleshooting

    Section 7 - Troubleshooting Troubleshooting Note: Replacement parts for the Rockpicker are identified in the NT60E Rockpicker Parts Manual. The Parts Manual can be viewed at www.highlinemfg.com Hitch Symptom Problem Solution Hitch not moving into Hitch transport lock Lift hitch transport lock working position engaged Hydraulic cylinder...
  • Page 73 Replace valve with Highline part Rock bat is flopping Bat springs Check for loose or broken springs. Tighten springs to full tension. Replace broken spring with Highline part Reel bolts loose Tighten bolts Page 7-2...
  • Page 74 Section 7 - Troubleshooting Apron Symptom Problem Solution Apron does not lower Apron Transport Lock Remove the apron transport locks. Place in the storage positions Apron lowers while Apron Transport Lock Fully raise the apron by transporting retracting lift cylinders. Install the apron transport locks Tines are loose...
  • Page 75 Section 7 - Troubleshooting Brakes Symptom Problem Solution Brakes will not operate Brake line to tractor Ensure the brake line to the tractor is connected Tractor brake system Check that the brake system of the tractor is operational Brake line on the rockpicker Check the rockpicker brake lines to the brake cylinders Brake cylinder...
  • Page 76 Section 8 - Specifications Specifications NT60E 3752.5kg Weight - Empty 535 kg Tongue Weight Length - Transport 6228 mm Length Working Position 1 5842 mm (Tractor Duals Length Working Position 2 6102 mm (Tractor Singles) 1524 mm Width - Picking Width Transport 2972 mm 4188 mm...
  • Page 77 Section 8 - Specifications Hydraulic Outlets 17237 kPa Pressure 68 l/min Flow Required Minimum Rock Diameter Pickup 51 mm Maximum Rock Diameter Pickup 610 mm Page 8-2...
  • Page 78 (1) full year after initial purchase/retail sale. Highline will warrant its product for one (1) year parts and labour, if performed by a qualified Dealer. This Limited Warranty shall apply only to complete machines of Highline's manufacture. Parts are covered by a separate Limited Warranty.
  • Page 79 12. Depreciation damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, and/or lack of proper protection during storage. 13. Accessory systems and electronics not of Highline's manufacture are warranted only to the extent of such manufacturer's respective Limited Warranty if any.

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