HighLine BM1400 Operating Manual
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HighLine BM1400 Operating Manual

Bale mover
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Bale Mover
BM1400
O p e r a t o r s M a n u a l
E11553V1_A

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  • Page 1 Bale Mover BM1400 O p e r a t o r s M a n u a l E11553V1_A...
  • Page 2 The content of this manual was based on the most current information available as of the date of copyright. It is the policy of Highline Manufacturing Limited to improve and develop our products continually. We reserve the right to make changes or add improvements, at any time, without incurring any obligation to make changes or improvements on machines previously sold.
  • Page 3 If you find that you require information not covered in this manual, please feel free to consult your local dealer. Your dealer is always able to contact Highline for this technical information. Highline Manufacturing Ltd. thanks and congratulates you for selecting a Bale Mover 1400 as your machine of choice.

  • Page 4: Table Of Contents

    Table of Contents Section 1 - Safety Serial Number General Safety Safety Sign-off Form Safety Decals Safety Alert Symbol Safety Decal Locations Section 2 - Transporting the Bale Mover Tractor Requirements Place Hitch Jack in Storage Location Adjust Position of the Tongue Plate Lower the Bed Lift The Hitch Check on the Condition of all the Tires...
  • Page 5 This Page Left Blank...
  • Page 6 GENERAL DESCRIPTION OF THE BALE MOVER The Bale Mover is designed to pick up round bales while driving in the field without the need to stop to pick up a bale. The bale pickup fork is lowered and positioned by the tractor driver to slide around the lower portion of the bale.
  • Page 7 Any uses of the Bale Mover other than the above stated Intended Uses shall be considered misuse of the Bale Mover. This misuse shall included (but not limited to): Using the Bale Mover in non-farming applications Using the Bale Mover around people or in public places Moving materials other than round bales from fields.

  • Page 8: Serial Number

    Section 1 - Safety SERIAL NUMBER Your serial number is found on the serial number plate (1) located on the left frame rail behind the left bale lift arm. 218008C Serial Number Plate Location It is important to record the serial number for proof of ownership and for any service or maintenance assistance.

  • Page 9: Safety Sign-Off Form

    Highline Manufacturing Ltd. follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Highline Bale Mover should read and clearly understand all Safety, Operating and Maintenance information presented in this manual.

  • Page 10: Safety Alert Symbol

    Section 1 - Safety SAFETY ALERT SYMBOL The Safety Alert Symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert Symbol combined with a Signal Word alert to the presence of a hazard and the degree of possible injury. Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR SERIOUS INJURY.
  • Page 11 3. Replaced parts that displayed a decal should also display the current decal. 4. Decals are available from the Highline Parts Department. 5. Be familiar with the decals, the type of warning and the area or function(s) related to the area(s) that requires your awareness.
  • Page 12 Section 1 - Safety READ, UNDERSTAND, AND FOLLOW SAFETY INSTRUCTIONS Read, understand and follow all instructions and safety messages included in this manual and on decals attached to the machine. Allow only responsible, properly instructed individuals to operate and service the machine. Failure to follow the instructions and safety messages in this manual and on the decals attached to the machine could result in serious injury or death.
  • Page 13 Section 1 - Safety DO NOT CONTACT MOVING CHAIN Contacting moving chain or parts could cause serious injury or death. Never attempt to manually remove bales from rails while hydraulic motors are moving the chain Disconnect chain drive hydraulic motors before cleaning the Bale Mover.
  • Page 14 Section 1 - Safety ENSURE SLOW MOVING VEHICLE SIGN IS IN PLACE Ensure the Slow Moving Vehicle sign is in place, clean and easily visible. Ensure the reflectors are in place, clean and easily visible. DO NOT RIDE ON MACHINE Falling from the moving machine can cause serious injury or death.
  • Page 15 Section 1 - Safety SAFETY DECAL LOCATIONS 211073 Page 1-8...

  • Page 16: Transporting The Bale Mover

    Section 2 - Transporting the Bale Mover 2.0 TRANSPORTING THE BALE MOVER Only tow the Bale Mover behind a properly sized and equipped tractor or vehicle which exceeds the weight of the loaded Bale Mover by 50%. Shut off the tractor engine before attaching the bale mover or hydraulics.

  • Page 17: Lift The Hitch

    Section 2 - Transporting the Bale Mover 3. Lift the Hitch Lift the Hitch with the jack. Do not attempt to lift the hitch without using the jack. 211074 Lift Hitch with the Jack 4. Connect the hitch to the tractor drawbar. Use at least a 1 1/4"...

  • Page 18: Attach Hydraulics

    Section 2 - Transporting the Bale Mover 7. Attach Hydraulic Hoses Clean the end of the hoses and the connection. Firmly push the hoses into the tractor receptacle according user preference. Route the hoses so they do not interfere with moving parts. 8.
  • Page 19 Section 2 - Transporting the Bale Mover Check the condition of all the tires. Ensure that the lug nuts have the cone side of the lug nut against the wheel rim. Torque the lug nuts to 170 lbf (230 Nm). Fill the tires to 90 psi (620 Kpa).
  • Page 20 Section 2 - Transporting the Bale Mover Stay away from overhead power lines. Electrocution can occur without contacting power lines Ensure that the Slow Moving Vehicle (SMV) sign (1) is clean and visible. 211035 Ensure SMV is Clean and Visible Transport Speed Do not exceed 24 mph (40 km/h).
  • Page 21 Section 2 - Transporting the Bale Mover This Page Left Blank Page 2-6...
  • Page 22 Section 3 - Bale Mover Preparation 3.0 BALE MOVER PREPARATION 1. Park the tractor and Bale Mover on level ground. Engage the tractor parking brake. 2. Ensure that all decals are clean and in place. 3. Ensure that the Slow Moving Vehicle (SMV) sign is clean and visible.

  • Page 23: Bale Mover Preparation

    Section 3 - Bale Mover Preparation 5. Check the Condition of the Bale Chains Clean debris and material buildup from the chain area and the chain channels. Check that no wire or other materials are wrapped in the chain. 211037 Check Condition of the Bale Chains Check that the chain is secure around the end roller.

  • Page 24: Remove The Lift Arm Transport Chains

    Section 3 - Bale Mover Preparation 6. Remove the lift arm transport chains on both arms. Raise arms to remove tension on the transport chain. Note: Do not lower the forks when transport chains are in position or damage to the machine will occur.
  • Page 25 Section 3 - Bale Mover Preparation 9. Check that the bale lift arms operate freely when lifting. Stand Clear of Bale Lift Arms Moving lift arms can cause serious injury or death. Never stand under lift arms when lowering or raising. Do not allow people near the lift arms when the being moved.
  • Page 26 Section 3 - Bale Mover Preparation Engage the bale chains motors to ensure the chains operate smoothly. Contacting moving chain or parts could cause serious injury or death. 211037 Check that Bale Chains Operate Smoothly Check the condition of the tires. Fill to an air pressure of 90 psi (620 kPa).
  • Page 27 Section 3 - Bale Mover Preparation Inspect All the Hydraulic Motors, Cylinders and Hoses Use a piece of cardboard or heavy paper to check for leaks. Do not use your hand. Wear proper hand and eye protection when searching for leaks. Relieve pressure on hydraulic system before repairing, adjusting or disconnecting.
  • Page 28 Section 3 - Bale Mover Preparation Check the condition of the hydraulic motors and the connections. 211070 Check the Motor and Connections Lubricate all grease fittings. See the Maintenance Section. Ensure all fasteners are tightened. Page 3-7...
  • Page 29 Section 3 - Bale Mover Preparation This Page Left Blank Page 3-8...
  • Page 30 Section 4 - Operating the Bale Mover OPERATING THE BALE MOVER Do Not Allow Anyone to Ride on the Bale Mover. Falling from the machine can cause injury Stay clear of overhead power lines. Electrocution can occur without contacting the power lines.

  • Page 31: Drive The Bale Mover Into The Field Area

    Section 4 - Operating the Bale Mover 3. Drive the Bale Mover into the field area. 4. The Bale Mover should be operated at field speeds of 3 - 4 mph (4 - 6 km/h). It is not required to stop to pick up a bale.
  • Page 32 Section 4 - Operating the Bale Mover LOADING BALES IN THE FIELD Tractor Cab Controller 1. In the loading modes, the Control Switch in the tractor cab enables the hydraulic remotes to control the bale lift arms and the bale roller chains. Hang the switch in a convenient location in the tractor cab.
  • Page 33 Section 4 - Operating the Bale Mover 4. Drive up to the bale and position the lift arm forks so that it can lift the bale. It is not required to stop to pick up a bale. Continue driving forward. 211013 Drive Up to Bale with Arm Lowered 5.
  • Page 34 Section 4 - Operating the Bale Mover 7. Activate the hydraulic remote to lift the arm and place the bale onto the bale chains. 211014 Lift Bale Onto the Bed 8. Activate the bale chain to move the bales back. This will allow room for another bale to be loaded.
  • Page 35 Section 4 - Operating the Bale Mover Drive to the bale storage site. Adjust ground speed to suit the terrain to maintain stability of the load. 211033 Drive To The Bale Storage Site Do not transport the loaded Bale Mover faster than 24 mph/40 km/h.
  • Page 36 Section 4 - Operating the Bale Mover UNLOADING BALES 1. The Control Switch in the tractor cab enables the hydraulic remotes to control the bed tilt and the bale roller chains. Center the electric rocker switch. Use one tractor remote to tilt the bed to the unload position.
  • Page 37 Section 4 - Operating the Bale Mover 4. Engage the bale roller chains to move the bales toward the back of the Bale Mover and off the bed. 5. Slowly drive forward as bales are unloading. 211056 Engage Chains and Drive Ahead 6.
  • Page 38 Section 4 - Operating the Bale Mover RELOADING BALES Bales can be reloaded from the bale row onto the Bale Mover. 1. The Control Switch in the tractor cab enables the hydraulic remotes to control the bed tilt and the bale roller chains. Center the electric rocker switch.
  • Page 39 Section 4 - Operating the Bale Mover 4. Engage the bale roller chains to move the bales forward and onto the Bale Mover bed. 5. Slowly back up towards the bales as they are reloading. 211056 Engage Chains and Back Up 6.

  • Page 40: Lubrication

    Section 5 - Maintaining the Bale Mover MAINTAINING THE BALE MOVER Shutdown Procedure For your safety and the safety of others, this procedure must be followed before dismounting from the tractor for repairing, servicing, cleaning, or lubricating the Bale Mover. Step 1: Reduce the engine speed to idle.
  • Page 41 Section 5 - Maintaining the Bale Mover ! Lubricate 8 points on each axle shaft Lubricate 4 points on each end of the axle pivot shafts. 2 points through the holes in the rail mount plate. 2 points on the front and back of the shaft ring.
  • Page 42 Section 5 - Maintaining the Bale Mover Every 50 Hours ! Lubricate 1 point on each rear chain roller. Lubricate the 4 chain roller. 211065C Grease Rear Chain Roller Every 100 Hours ! Lubricate all the hubs on the spindles. 211064C Visually Inspect Hydraulic Hoses/Fittings Grease Hubs on all Spindles...
  • Page 43 Section 5 - Maintaining the Bale Mover Chain Adjustment Procedure Check the tension on all 4 chains. The chain can be seen in the sight hole (1) that is in the side of each rail. The chain should be in line with the image of the chain that is on the decal.
  • Page 44 Section 5 - Maintaining the Bale Mover Tire Changing Procedures Before beginning, make sure the tractor is turned off and the parking brake is set. Securely block the Bale Mover before any work is done around or under the machine. Relieve hydraulic pressure and disconnect the hydraulic hoses.
  • Page 45 Section 5 - Maintaining the Bale Mover Tire Pressure Keep tires properly inflated to 90 psi/ 620 kPa. Tire damage may occur if tires are under inflated. Page 5-6...

  • Page 46: Storing The Bale Mover

    Section 6 - Storing the Bale Mover STORING THE BALE MOVER 1. Clean all the debris off the Bale Mover. 2. Lubricate all Bale Mover grease points (See Section 5). 3. Tighten all bolts to the recommended torque. 4. Check the Bale Mover for worn and damaged parts.

  • Page 47: Fasten Both Lift Arm Transport Chains

    Section 6 - Storing the Bale Mover 8. Raise both lift arms to the full upright position. 9. Fasten both lift arm transport chains (1) in place to lock the arms. Fasten the chains with the pin (2) and lock in place. 211036C Fasten Lift Arm with Transport Chain Remove the jack from the storage...

  • Page 48: Disconnect The Electrical Connection

    Section 6 - Storing the Bale Mover Relieve the pressure on the hydraulic hoses and disconnect them. Disconnect the electrical connection. Remove the switch and cable from the tractor cab. Store in a dry place. 108094C Disconnect Hydraulics and Lighting Secure the hydraulic hoses and electrical connectors to the hose holder (1) on the hitch to keep them...
  • Page 49 Section 6 - Storing the Bale Mover This Page Left Blank Page 6-4...
  • Page 50 Section 7 - Specifications BALE MOVER SPECIFICATIONS Shipping Weight 9,660 lbs (4,382 kg) Hitch Weight (empty) 1,740 lbs (789 kg) Hitch Weight (Loaded) 3,423 lbs (1,553 kg) Hitch Weight (Partially loaded - worst 5,576 lbs (2529 kg) case) 38,000 lbs (17,236 kg) Total Length 43’...
  • Page 51 Section 7 - Specifications This Page Left Blank Page 7-2...
  • Page 52 (1) full year after initial purchase/retail sale. Highline will warrant its product for one (1) year parts and labour, if performed by a qualified Dealer. This Limited Warranty shall apply only to complete machines of Highline's manufacture. Parts are covered by a separate Limited Warranty.
  • Page 53 12. Depreciation damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, and/or lack of proper protection during storage. 13. Accessory systems and electronics not of Highline's manufacture are warranted only to the extent of such manufacturer's respective Limited Warranty if any.

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