Download
Share
Print this page
  1. Manuals
  2. Brands
  3. HighLine Manuals
  4. Farm Equipment
  5. Bale Pro CFR960
  6. Operator's manual

HighLine Bale Pro CFR960 Operator's Manual

Complete feed ration
Hide thumbs

Advertisement

Quick Links

Download this manual
®
Bale Pro
Complete Feed Ration
CFR960
O p e r a t o r s M a n u a l
E16240_A

Advertisement

loading
Need help?

Need help?

Do you have a question about the Bale Pro CFR960 and is the answer not in the manual?

Questions and answers

Related Manuals for HighLine Bale Pro CFR960

Summary of Contents for HighLine Bale Pro CFR960

  • Page 1 ® Bale Pro Complete Feed Ration CFR960 O p e r a t o r s M a n u a l E16240_A...
  • Page 2 The content of this manual was based on the most current information available as of the date of copyright. It is the policy of Highline Manufacturing Limited to improve and develop our products continually. We reserve the right to make changes or add improvements, at any time, without incurring any obligation to make changes or improvements on machines previously sold.
  • Page 3 If you find that you require information not covered in this manual, please feel free to consult your local dealer. Your dealer is always able to contact Highline for this technical information. Highline Manufacturing Ltd. thanks and congratulates you for selecting a Complete Feed Ration 960 as your machine of choice.
  • Page 4 Table of Contents Section 1 - Safety Serial Number ..............1 Safety Sign-off Form .
  • Page 5 Section 4 - Operating the CFR 960 Unlock the flail drum ..............2 Discharge Rate Settings .
  • Page 6 GENERAL DESCRIPTION OF THE COMPLETE FEED RATION 960 (CFR 960) The Complete Feed Ration 960 (CFR 960) is a machine to process square and round bales of hay or other animal feed materials. When the CFR 960 is engaged, it uses power from the tractor PTO to rotate a flail drum.
  • Page 7 This Page Left Blank...
  • Page 8 Section 1 - Safety SERIAL NUMBER The serial number is found on the serial number plate attached to the Complete Feed Ration 960 on the top left hand side of the front tub wall. 215087C Serial Plate Location It is important to record the serial number for proof of ownership and for any service or maintenance assistance.
  • Page 9 Section 1 - Safety SAFETY SIGN-OFF FORM Highline Manufacturing Ltd. follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the machine should read and clearly understand all Safety, Operating and Maintenance information presented in this manual.
  • Page 10 Section 1 - Safety SAFETY ALERT SYMBOL The Safety Alert Symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert Symbol combined with a Signal Word alert to the presence of a hazard and the degree of possible injury. Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR SERIOUS INJURY.
  • Page 11 3. Replaced parts that displayed a decal should also display the current decal. 4. Decals are available from the Highline Parts Department. 5. Be familiar with the decals, the type of warning and the area or function(s) related to the area(s) that requires your awareness.
  • Page 12 Section 1 - Safety DO NOT CONTACT ROTATING DRIVELINE Contact with rotating driveline will cause serious injury or death. Keep all driveline guards in place. Securely attach drivelines at both ends. Check that the driveline guards turn freely on the driveline. DO NOT OPERATE WITH SHIELDS MISSING Stop engine and ensure the PTO driveline is stopped before working on driveline...
  • Page 13 Section 1 - Safety STAY AWAY FROM OVERHEAD POWER LINES Stay away from overhead power lines when transporting equipment. Serious injury or death from electrocution can occur without contacting power lines. STAY BACK FROM AN OPERATING MACHINE WHICH CAN DISCHARGE OBJECTS SEVERAL FEET Stay clear from discharge side when PTO is engaged.
  • Page 14 Section 1 - Safety READ, UNDERSTAND, AND FOLLOW SAFETY INSTRUCTIONS Read, understand and follow all instructions and safety messages included in this manual and on decals attached to the machine. These instructions and safety messages contain important information. Allow only responsible, properly instructed individuals to operate and service the machine.
  • Page 15 Section 1 - Safety USE PAPER OR CARDBOARD TO CHECK FOR HYDRAULIC LEAKS To prevent serious injury or death: Relieve pressure on hydraulic system before repairing, adjusting or disconnecting. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. Keep all components in good repair.
  • Page 16 Section 1 - Safety DO NOT EXCEED 80 TURNS IN OPERATION Do not operate the Constant Velocity (CV) driveline at greater than to prevent damage to the driveline. SHUT DOWN TRACTOR BEFORE USING TWINE CUTTER Use the shutdown procedure to ensure no movement of the flail drum will occur while cutting twine or netwrap.
  • Page 17 Section 1 - Safety SAFETY DECAL LOCATIONS CFR960_B Page 1-10...
  • Page 18 Section 2 - Transporting the CFR 960 2.0 TRANSPORTING THE CFR 960 Only tow the CFR 960 behind a properly sized and equipped tractor which exceeds the loaded weight of the CFR 960 by 50%. Do not tow behind a truck or other type of vehicle.
  • Page 19 Section 2 - Transporting the CFR 960 1. Tractor Requirements Roll Over Protection System (ROPS) Working seatbelts 1 3/8" 21 spline PTO PTO requirement refer “Specifications” Section for the PTO requirements. 3 Spool Control Valves (SCV) 2. Ensure the correct PTO speed. Ensure that the tractor PTO speed matches the CFR 960’s gearbox speed of 1000 rpm.
  • Page 20 Section 2 - Transporting the CFR 960 4. Lift the hitch. Lift the hitch with the jack (1) The hitch is heavy. Do not attempt to lift it without using the jack. 214074 Lift Hitch with the Jack 5. Connect the hitch to the tractor clevis drawbar.
  • Page 21 Section 2 - Transporting the CFR 960 6. Connect the safety chain. Ensure the safety chain rating is equal or greater than the gross weight of the CFR 960. Route the safety chain around the lower safety chain bolt (1). Attach the chain to a secure location on the tractor.
  • Page 22 Section 2 - Transporting the CFR 960 8. Attach driveline to PTO. Shut off the tractor engine before a t t a c h i n g P T O d r i v e l i n e . Entanglement rotating driveline can cause serious injury...
  • Page 23 Section 2 - Transporting the CFR 960 9. Attach the hydraulics. Clean the end of the hoses (1) and the connection. Firmly push the hoses into the tractor receptacle according user preference. Route the hoses so they do not interfere with moving parts. 201199 Attach Hydraulics Connect the lights.
  • Page 24 Section 2 - Transporting the CFR 960 Adjust wheel stance settings. Increase the rear wheel stance to maintain stability when working on hilly terrain or rough ground. Note: Ensure the bale processing tub is empty before adjusting wheel stance. Raise the main axle under the cylinder mount and support.
  • Page 25 Section 2 - Transporting the CFR 960 Raise the bale loading forks to the highest position. Install the cylinder lock (1) on the cylinder of the bale loading forks. Fasten the cylinder lock in place with the pin (2). Raise the discharge deflector door to the transport position.
  • Page 26 Section 2 - Transporting the CFR 960 Ensure that the Slow Moving Vehicle (SMV) sign (1) is clean and visible. 215127C Ensure SMV is Visible Transport Do not transport on public roads with bales in the processor tub. Do not transport on public roads with a bale loaded on the forks.
  • Page 27 Section 2 - Transporting the CFR 960 This Page Left Blank Page 2-10...
  • Page 28 Section 3 - CFR 960 Preparation 3.0 CFR 960 PREPARATION Check these items each time before using the machine. 1. Park the tractor and CFR 960 on level ground. Engage the tractor parking brake and shut down the tractor. 2. Ensure that all decals are clean and in place.
  • Page 29 Section 3 - CFR 960 Preparation 6. Check the condition of the flails. Inspect the flails daily. Spin the drum by hand to check all the flails. Check that the flails swing freely. Check if they are broken or worn to the point that they would not properly process the material.
  • Page 30 Section 3 - CFR 960 Preparation 8. Adjust the height of the hitch tongue. Note: Do this procedure on level ground. Level the frame of the CFR 960 to ensure the bale forks can lower for loading a bale. Adjust the hitch tongue height to connect with the tractor drawbar while keeping the frame level.
  • Page 31 Section 3 - CFR 960 Preparation Adjust the bale loader forks for the width of bale being processed. For Square Bales If processing only square bales, place the forks to the widest position. For Square and Round Bales If processing both square and round bales, place the fork width at the diameter setting for the round bales used.
  • Page 32 Section 3 - CFR 960 Preparation Inspect all the hydraulic motors, cylinders and hoses. Use a piece of cardboard or heavy paper to check for leaks. Do not use your hand. Wear proper hand and eye protection when searching for leaks. Relieve pressure on the hydraulic system before repairing, adjusting or disconnecting.
  • Page 33 Section 3 - CFR 960 Preparation Check that the axle u-bolts (1) are tight. Torque the axle u-bolts (1) to 250 lb-ft (339 Nm) to ensure the axles do not slide out of the frame. Maximum axle extension is 14" (355 mm) from the main tube edge to the inside face of the spindle plate.
  • Page 34 Section 3 - CFR 960 Preparation Unlock the flail drum. Disengage the drum clutch pin from the flail drum drive plate. Pull the spring loaded pin (1) out of the processing chamber. Rotate the pin so that the roll pin (2) is in the lock out slot.
  • Page 35 Section 3 - CFR 960 Preparation Position the rubber deflector. For bedding have the rubber laying on the top of the door. 215157 Rubber On Top of Door for Bedding For bunk or windrow feeding have the rubber hanging down. Pin (3) the rubber in place.
  • Page 36 Section 3 - CFR 960 Preparation Twine/Wrap Removal Procedure Remove twine/wrap that is around the flail drum. Note: Remove the twine/wrap from the flail drum and feed rollers every 25 bales. Premature bearing failure can occur if twine/wrap is allowed to build up. Shutdown the tractor completely and set the parking brake.
  • Page 37 Section 3 - CFR 960 Preparation 3. Move the flail guard rod adjustment lever to a number between 1 and 4. Note: Having the lever at position 5 will result in damage to the twine/warp cutter blade. 214087-2 Move Flail Guard Rod Lever (to less than 5) 4.
  • Page 38 Section 3 - CFR 960 Preparation 7. Remove the twine/wrap cutter from the storage position. The twine/wrap cutter is located on the non-discharge side of the rear bale tub wall. 201231 Remove Twine/Wrap Cutter from Storage 8. Insert the twine/wrap cutter with the blade Insert the twine/wrap cutter into the guide at the back of the processor tub.
  • Page 39 Section 3 - CFR 960 Preparation Unlock the flail drum. Disengage the drum clutch pin from the flail drum drive plate. Pull the spring loaded pin (1) out of the processing chamber. Rotate the pin so that the roll pin (2) is in the lock out slot.
  • Page 40 Section 4 - Operating the CFR 960 OPERATING THE CFR 960 Do not allow anyone to ride on the CFR 960. Falling from the machine can cause injury. Do Not Enter the Tub While Parts Are Rotating. With Bale in Tub Without Bale in Tub The Bale is unstable and may cause entrapment.
  • Page 41 Section 4 - Operating the CFR 960 1. Unlock the flail drum (1). Disengage the drum clutch pin from the flail drum drive plate. Pull the spring loaded pin (1) out of the processing chamber. Rotate the pin so that the roll pin (2) is in the lock out slot.
  • Page 42 Section 4 - Operating the CFR 960 If the Hydraulic Aggression Control Option is installed: Activate the hydraulic cylinder to change the position of the guard rods. To Increase the discharge rate: - Raise the pointer to a higher number. To Decrease the discharge rate: - Lower the pointer to a lower number.
  • Page 43 Section 4 - Operating the CFR 960 3. Set the upper deflector door and rubber deflector. Raise or lower the upper deflector door adjust amount spreading of material. Use the hydraulic cylinder to adjust the door. Place rubber deflector according to the information below. Door Lowered - the material will be left in a windrow or directed into a feed bunk.
  • Page 44 Section 4 - Operating the CFR 960 Loading Square Bales Normal square bale lifting procedure is to back into the bale, begin lifting the bale, rotate the bale, dump it into the processor tub, rotate the forks and lower the forks to the ground.
  • Page 45 Section 4 - Operating the CFR 960 4. Back up to the long side of a bale. Align the center of the bale with the center of the processor. Slowly back up to the bale until the forks are completely under the bale. 214089 Center The Bale on the Forks Note: The spear (2) that is bolted onto...
  • Page 46 Section 4 - Operating the CFR 960 Continue to press the hydraulic lever during the rotation process to fully rotate the bale. The bale is to be in line with tub walls. 7. Load the bale into the processor tub. Press the hydraulic lever so that the forks will fully rise and the bale will fall into the tub.
  • Page 47 Section 4 - Operating the CFR 960 Lower the forks to the ground to load a second bale. Ensure people are not near the machine when backing up to bales. Note the position of the fork indicator rod. Do not back into the bale until the indicator rod shows the forks are fully lowered.
  • Page 48 Section 4 - Operating the CFR 960 Loading Round Bales 1. Have the forks set for the size of round bale being loaded. Refer to Section 3 “Adjust the Bale Loader Forks - For Square and Round Bales.” 2. Lower the forks to the ground. The dump fork indicator rod (1) gives a visual indication if the forks are raised or lowered.
  • Page 49 Section 4 - Operating the CFR 960 Processing the Bale 1. Start the PTO to Engage the Flail Drum. Stay clear from discharge side when PTO is engaged. Do not operate within 100 ft (30m) of any person. Discharged material or objects leaving the discharge area can cause serious injury or death.
  • Page 50 Section 4 - Operating the CFR 960 Note: If processor vibrates e x c e s s i v e l y , i m m e d i a t e l y disengage PTO and stop the tractor. Wait for all flail drum rotation to stop before approaching the processor.
  • Page 51 Section 4 - Operating the CFR 960 5. Re-adjust the level of the lower discharge deflector (if needed). To increase the discharge height, raise the door to the one of the upper slots. Pull the lower handle and raise or lower the door as required.
  • Page 52 Section 4 - Operating the CFR 960 7. Crossing Ditches and Steep Inclines Cross ditches or inclines at about a 30° approach angle. 107072 Cross Ditch at 30° Angle Do not approach a ditch or steep incline straight on as this may collapse the driveline to its shortest length, causing damage by pushing the PTO into the tractor or into the drivebox on...
  • Page 53 Section 4 - Operating the CFR 960 This Page Left Blank Page 4-14...
  • Page 54 Section 5 - Maintaining the CFR 960 MAINTAINING THE CFR 960 Lubrication Lubricate all grease fittings with a quality lithium soap compatible E.P. grease meeting the N.L.G.I. #2 specifications and containing no more than 1% molybdenum disulfide. Every 8 Hours ! PTO - Lubricate 5 points on the PTO every 8 hours.
  • Page 55 Section 5 - Maintaining the CFR 960 ! Lubricate 1 point at the rear of each feed roller. 215127C2 Grease Rear Feed Roller Bearings ! Hubs on spindles - Lubricate all the hubs every 100 hours. 215133C Grease Hubs on Both Spindles Page 5-2...
  • Page 56 Section 5 - Maintaining the CFR 960 Hydraulic Accumulator Hydraulic accumulators are pressure vessels that contain very high pressure compressed nitrogen gas. The accumulator contains high pressure hydraulic oil. Do not use compressed air or oxygen for the precharge as this may result in an explosion.
  • Page 57 Section 5 - Maintaining the CFR 960 Visually Inspect Hydraulic Hoses/Fittings Lower the bale lift and rotate the forks to the home position before performing any maintenance on the hydraulic system. Shut down the machine. Relieve the pressure on the hydraulic hoses and disconnect them. Replace the hydraulic hose assembly if any of the following conditions exist: Fitting slippage on hose.
  • Page 58 Section 5 - Maintaining the CFR 960 Gearbox Oil Changing Procedures Change the oil annually and before storing the CFR 960 for the season. Before beginning, make sure the tractor is off and the PTO is disengaged. Disconnect driveline from the tractor before doing any work.
  • Page 59 Section 5 - Maintaining the CFR 960 4. Check the oil level in the gearbox. Removing the oil level plug (1) in the center of the gearbox. The oil should be at the level of the plug. If oil needs to be added, add through the plug on the top of the gearbox.
  • Page 60 Section 5 - Maintaining the CFR 960 Flail Replacement Procedure Replace flails that are broken or worn to the point that they will not process material properly. Before beginning, make sure the tractor is off and the PTO is disengaged. Disconnect driveline from the tractor before doing any work.
  • Page 61 Section 5 - Maintaining the CFR 960 Tires Note: It is recommended to have the tires mounted by a tire technician. Check the condition of the tires. Mount the rim so that the air valve will be facing outward when mounted on the CFR 960.
  • Page 62 Section 6 - Storing the CFR 960 STORING THE CFR 960 1. Clean all the debris from the tub area and off the CFR 960. 2. Park the CFR 960 on level ground. 3. Lubricate all CFR 960 grease points (See Section 5).
  • Page 63 Section 6 - Storing the CFR 960 8. Lower the forks to the ground. Ensure the forks are fully lowered, rotated and resting against the lift mechanism so that the forks are in line with the tub sidewalls. 9. Remove debris built up around the forks and the rotator area.
  • Page 64 Section 6 - Storing the CFR 960 Place the jack onto the hitch. Remove the jack from the storage position. Pin the jack in place on the hitch. Ensure that the jack is resting on solid level ground or resting on a wood block.
  • Page 65 Section 6 - Storing the CFR 960 Relieve the pressure on the hydraulic hoses and disconnect them. The accumulator contains high pressure hydraulic oil. Lower the bale lift and rotate the forks to the home position before performing any maintenance on the hydraulic system.
  • Page 66 Section 7 - Troubleshooting TROUBLESHOOTING General Symptom Problem Solution Bale lifting problems Forks do not raise Check hydraulic connections and lines Bale tips off back of forks Narrow forks for a better lift on bale Bale hung up on forks - not Cycle feed rollers left to right going into the tub to pull bale into tub...
  • Page 67 Section 7 - Troubleshooting Bales on forks not rotating Electric solenoid valve Move the selector so the solenoid valve directs flow from the discharge door to the bale rotate cylinders Check that hydraulic fluid passes through the solenoid valve Orifice fitting Check that the orifice fitting is not plugged Bales on fork rotate too...
  • Page 68 Section 8 - Specifications CFR 960 SPECIFICATIONS Width Base CFR Width 107 3/4" (2737 mm) CFR With Feed Chopper 108" (2743 mm) CFR With MGIS 131 1/4" (3334 mm) CFR With Feed Chopper and MGIS 131 1/4" (3334 mm) Length Overall Length (To end of tires) 204"...
  • Page 69 Section 8 - Specifications Minimum Recommended Base CFR 100 (75kW) 115 (86kW) CFR With Feed Chopper 125 (94kW) 140 (105kW) CFR With MGI 100 (75kW) 125 (94kW) CFR With Feed Chopper and MGIS 125 (94kW) 140 (105kW) Tires 16.5LX 16.1 ANS (Inflate to 24 psi (165 kPa)) Gearbox Oil Capacity 300 ml...
  • Page 70 (1) full year after initial purchase/retail sale. Highline will warrant its product for one (1) year parts and labour, if performed by a qualified Dealer. This Limited Warranty shall apply only to complete machines of Highline's manufacture. Parts are covered by a separate Limited Warranty.
  • Page 71 12. Depreciation damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, and/or lack of proper protection during storage. 13. Accessory systems and electronics not of Highline's manufacture are warranted only to the extent of such manufacturer's respective Limited Warranty if any.