Dannmar D-10 Series User Manual
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Dannmar D-10 Series User Manual

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Rev D 06202018
P/N 199824

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Summary of Contents for Dannmar D-10 Series

  • Page 1 Rev D 06202018 P/N 199824...

  • Page 2: Table Of Contents

    A -32 or III or VI III or VI Type III or VI hydraulic fluid Overall Dimensions 145＂H x 130.5＂W 145＂H x 143.5＂W 145＂H x 145＂W Shipping Weight 1640 lb. 1650 lb. 1654 lb. VISIT US ON THE WEB AT WWW.DANNMAR.COM...

  • Page 3: Important Notice

    Failure to comply with these instructions can result in serious bodily harm and void product warranty. 9. Dannmar Equipment will assume no liability for loss or damage of any kind, expressed or implied resulting from improper installation or use of this product.

  • Page 4: Important Safety Instructions

    19. KEEP WORK AREA CLEAN. Cluttered work areas invite injuries. 20. CONSIDER WORK AREA ENVIRONMENT. Do not expose equipment to rain. DO NOT use in damp or wet locations. Keep area well li . VISIT US ON THE WEB AT WWW.DANNMAR.COM...
  • Page 5 Contact Dannmar Equipment for information pertaining to certified attachments, accessories, or configuration modifying components.

  • Page 6: Owner / Employer Responsibilities

    I understand that Dannmar lifts are supplied with concrete fasteners meeting the criteria of the Ameri- can National Standard “Automotive Lifts Safety Requirements for Construction, Testing, and Valida- tion”...
  • Page 7 I understand that Dannmar lifts are designed to be installed in indoor locations only. Failure to follow installation instructions may lead to serious personal injury or death to operator or bystander or dam- age to property or lift.

  • Page 8: Ac Parts List

    D-10AC SHORT ARM ASSEMBLY 17103002 D-10AC / ACX LONG ARM ASSEMBLY 17105002 D-10AC CABLE ASSY Ø10mm x 8794 17105001 D-10AC CABLE ASSY Ø10mm x 8870 17207009 PLASTIC COVER BLOCK 17207015 POWER UNIT VIBRATION DAMPENER VISIT US ON THE WEB AT WWW.DANNMAR.COM...

  • Page 9: Ac Assembly Diagram

    10 AC ASSEMBLY DIAGRAM *Diagram shown with square li pads. New models come standard with round li pads. Please note: All Dannmar li s now come standard with round li pads for greater durablitly. Call for more information. information. FOR TECHNICAL QUESTIONS, CALL (877)432-6627...

  • Page 10: Acx Parts List

    D-10CX / ACX HYDRAULIC CROSSOVER HOSE ASSEMBLY 17108085 SAFETY CABLE 7700mm LG 17105004 D-10CX / ACX CABLE ASSEMBLY Ø10mm x 9220mm 17105003 D-10ACX CABLE ASSEMBLY n10mm x 9142mm LG 17207009 PLASTIC COVER BLOCK 17207015 POWER UNIT VIBRATION DAMPENER VISIT US ON THE WEB AT WWW.DANNMAR.COM...

  • Page 11: Acx Assembly Diagram

    10 ACX ASSEMBLY DIAGRAM *Diagram shown with square li pads. New models come standard with round li pads. Please note: All Dannmar li s now come standard with round li pads for greater durablitly. Call for more information. information. FOR TECHNICAL QUESTIONS, CALL (877)432-6627...

  • Page 12: Cx Parts List

    SAFETY CABLE 7700mm LG 17207007 SAFETY CABLE CRIMP 17201004 HEX NUT M12 X 1.25 17202005 M12 FLAT WASHER 17201005 M18 NYLON LOCK NUT 17202006 M18 FLAT WASHER 17207009 PLASTIC COVER BLOCK 17207015 POWER UNIT VIBRATION DAMPENER VISIT US ON THE WEB AT WWW.DANNMAR.COM...

  • Page 13: Cx Assembly Diagram

    10 CX ASSEMBLY DIAGRAM *Diagram shown with square li pads. New models come standard with round li pads. Please note: All Dannmar li s now come standard with round li pads for greater durablitly. Call for more information. information. FOR TECHNICAL QUESTIONS, CALL (877)432-6627...

  • Page 14: Installation Instructions

    DO NOT install this lift on expansion seams or on cracked or defective concrete. DO NOT install this lift on a second / elevated floor without first consulting building architect. DO NOT install this lift outdoors. VISIT US ON THE WEB AT WWW.DANNMAR.COM...

  • Page 15: Concrete Specifications

    All models MUST be installed on 3,000 I concrete only conforming to the minimum requirements shown above. New concrete must be adequately cured by at least 28 days minimum. Dannmar lifts are supplied with installation instructions and concrete fasteners meeting the criteria as prescribed by the american national standard “automotive lifts safety requirements for construction, testing, and validation”...
  • Page 16 Use the edge of the base plates to line up the posts on the CX models. Chalk line Chalk line Use the notched cut outs to line up the posts on the AC & ACX models. VISIT US ON THE WEB AT WWW.DANNMAR.COM...
  • Page 17 STEP 5 (Install Powerside Column) 1. Before proceeding, double check measurements and make certain that the bases of each column are square and aligned with the chalk line. 2. Using the base plate on the column as a guide, drill each anchor hole in the concrete approximately 4-1/2 deep using a rotary hammer drill and 3/4 concrete drill.
  • Page 18 If the anchor bolts were loosened to aid on the installation of the top trough, tighten anchor bolts as indi- cated in step 5 items 4 - 6. Fig: 8 Microswitch bracket Powerside column VISIT US ON THE WEB AT WWW.DANNMAR.COM...
  • Page 19 WARNING You MUST reinstall the top carriage stop bolt (shown below) after the top trough is installed and secured. Tighten the carriage stop bolt to 2-3 ft b of torque upon final installation inspection. These instruc-tions must be followed to insure proper installation and operation of your lift. Failure to comply with these instructions can result in serious bodily injury and or death and or void product warranty.
  • Page 20 6. Pull the slack out the safety cable and hold tension as the cable is being tightened. Tighten jam nuts on either side of the cable to secure it into place. This will need to be repeated monthly as the cable stretches. VISIT US ON THE WEB AT WWW.DANNMAR.COM...
  • Page 21 Fig: 13 Fig: 12 NOTE: Pulley plate removed for clarity. Fig: 14 Fig: 15 NOTE: Pulley plate removed for clarity. NOTE: Make sure to tighten both nuts equally so as to keep the safety cable centered. DANGER ENSURE THAT BOTH THE POWERSIDE & OFFSIDE SAFETIES ENGAGE PROPERLY PRIOR TO LIFT OPERA- TION.
  • Page 22 M-18 nylon lock nut on threaded NOTE: Pulley cable end. Tighten plate removed cable nuts until taut, for clarity. checking that both cables have equal ten- sion. (See figure 19) VISIT US ON THE WEB AT WWW.DANNMAR.COM...

  • Page 23: Equalizer Cable Routing

    WARNING When the cable adjusting nuts bottom out on the threaded end of the cable connector and there is still slack in the cables, the cables have stretched beyond the safe useful length and need to be replaced with factory approved cable assemblies. Do not place washers, spacers or other devices to shorten the effective cable length as damage to the lift or injury to persons may occur.
  • Page 24 POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND / OR INSTALLATION PROCEDURES ARE COMPLETED. 1. Install the overhead micro switch as shown. (See figure 24) VISIT US ON THE WEB AT WWW.DANNMAR.COM...
  • Page 25 2. Route the cord up through the power side column using the unused slot then up and across the top tough through the hole on the microswitch box. (See figure 25 & 26) CAUTION When routing the microswitch cable it must be run through the clips in the column and top trough. Failure to do so can cause damage to the lift or vehicles.
  • Page 26 For 208-230 volt, three phase, use a 30 amp fuse. volt, three phase, use a 3 amp fuse. WARNING DO NOT attempt to raise vehicle until a thorough operation check has been completed. WIRING DIAGRAM VISIT US ON THE WEB AT WWW.DANNMAR.COM...
  • Page 27 STEP 15 (Installing the Lift Arms) 1. Place the appropriate lift arm assembly in the lift heads. (See figure 27) 2. Install the lift head pins into the lift head Fig: 27 and through the holes in the arm assembly. CX Models 3.
  • Page 28 The equalizer cables should be checkecd weekly for equal tension. Failure to do this will cause uneven lifting. The cables should always be adjusted so that they are equal tension when resting on the safety locks. Fig: 31 VISIT US ON THE WEB AT WWW.DANNMAR.COM...
  • Page 29 STEP 17 (Start Up) DANGER RISK OF EXPLOSION! This equipment has internal arcing or parts that may spark and should not be exposed to flammable va- pors. Motor should not be located in a recessed area or below floor level. NEVER expose motor to rain or other damp environments.

  • Page 30: Post Installation Check Off

    ‡ ‡ Columns are properly shimmed and stable Oil level ‡ Anchor bolts are tightened ‡ Lubcation of critical components ‡ ‡ Pivot / sheave pins are properly attached Check for overhead obstructions ‡ ‡ Carriage stop bolts torqued to 2-3 ft. lb Lift arms are level ‡...
  • Page 31 STEP 19 Fig: 33 (Operational Test Procedure) Cylinder ◊ Load vehicle as per diagram below using the ALI lifting points guide bleeder provided. screw ◊ Raise vehicle - 12 from the ground and check for stability. ◊ Visually inspect for leaks and r all operating components are secure.

  • Page 32: Operation Instructions

    DAILY inspect your lift. Never operate if it malfunctions or if it has broken or damaged parts. Use only qualified lift service personnel and genuine Dannmar parts to make repairs. THOROUGHLY train all employees in use and care of lift, using manufacturer’s instructions and “Lifting It Right”...
  • Page 33 DANGER When lowering the lift PAY CAREFUL ATTENTION that all personnel and objects are kept clear. ALWAYS keep a visual line of site on the lift AT ALL TIMES. ALWAYS make sure that ALL LOCKS are disengaged. If one of the locks inadvertently locks on descent the lift and/or vehicle may disrupt causing personal injury or death.
  • Page 34 8. Raise vehicle until tires clear the floor. 9. Stop and check adapters for secure contact at vehicle manufacturer’s recommended lift points. 10. Continue to raise to desired height only if vehicle is secure on lift. VISIT US ON THE WEB AT WWW.DANNMAR.COM...
  • Page 35 11. DO NOT go near or under a raised vehicle if all four adapters are not in secure contact with vehicle at vehicle manufacturer’s recommended lift points. 12. Repeat entire loading and raising procedures if required. 13. Lower lift onto safety locks. DANGER VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA.

  • Page 36: Maintenance Instructions

    Daily: Make a visual inspection of ALL MOVING PARTS and check for excessive signs of wear. Daily: Check Safety Locks to insure they are in good operating condition. Daily: Check cables and sheaves for wear. Replace worn parts as required with genuine Dannmar parts.
  • Page 37 REQUIRED MONTHLY MAINTENANCE ‡ Check all arm adjusting locks for proper operation. ‡ Check all cables connections, bolts and pins to insure proper mounting and torque. ‡ Visually inspect safeties for proper operation. ‡ Lubricate columns with grease. ‡ Inspect all anchors bolts and retighten if necessary. ‡...

  • Page 38: Wire Rope Inspection And Maintenance

    ◊ With an awl, probe between wires and strands and lift any wires that appear loose. Evidence of internal broken wires may require a more extensive rope examination. VISIT US ON THE WEB AT WWW.DANNMAR.COM...

  • Page 39: Lift Lockout / Tagout Procedure

    LIFT LOCKOUT / TAGOUT PROCEDURE Purpose: This procedure establishes the minimum requirements for the lockout of energy that could cause injury to personnel by the operation of lifts in need of repair or being serviced. All employees shall comply with this procedure.

  • Page 40: Safe I A I

    Always consider potential problems that might cause a vehicle to slip, i.e., heavy cargo, undercoating, etc. Pay attention when walking under a vehicle that is up on the hydraulic lift. VISIT US ON THE WEB AT WWW.DANNMAR.COM...
  • Page 41 DANGER DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.

  • Page 42: Troubleshooting Guide

    12. Check pump mounting bolts. Bolts should be torqued to 15 - 18 ft. lbs. 13. Inlet screen clogged. Clean inlet screen or replace. 14. Check wall outlet voltages and wiring. Make sure unit and wall outlet are wired VISIT US ON THE WEB AT WWW.DANNMAR.COM...
  • Page 43 MOTOR WILL NOT RUN POSSIBLE CAUSE 1. Fuse blown, (5,2,1,3,4) 2. Limit switch burned out, (1,2,3,4) 3. Microswitch burned out, (1,2,3,4) 4. Motor burned out, (1,2,3,4,6) 5. Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION 1. Check for correct voltage. Compare supply voltage with voltage on motor name tag. Check that the wire is sized correctly.
  • Page 44 10. Check if motor is wired correctly. Compare wiring of motor to electrical diagram on power unit draw- ing. 11. Inlet screen clogged. Clean inlet screen or replace. 12. Check wall outlet voltage and wiring. Make sure unit and wall outlet is wired properly. VISIT US ON THE WEB AT WWW.DANNMAR.COM...
  • Page 45 LIFT WILL NOT STAY UP POSSIBLE CAUSE 1. Air in oil, (1,2,3) 2. Check valve leaks, (6) 3. Cylinders leak internally, (7) 4. Lowering valve leaks, (4,5,1,7,6) 5. Leaking fittings, (8) REMEDY INSTRUCTION 1. Check oil level. The oil level should be up to the bleed screw in the reservoir with the lift all the way down.
  • Page 47 D10ACX...
  • Page 48 The purchaser of any DANNMAR product (Buyer) assum es the risk of verifying all m aterials or resources used or relied on. In no event will DANNMAR be liable to the Buyer or to anyone else for any decision m ade or action taken in reliance on inform ation obtained from any DANNMAR website or from any DANNMAR dealer, or third-party website, or any online or published catalog.
  • Page 49 Agreem ent, including statem ents m ade by sales persons. No em ployee of DANNMAR or any other party is authorized to m ake any warranty in addition to those m ade in the Agreem ent.
  • Page 50   S uch   r evised   t erms   s hall   b e   e ffective   t hirty   d ays   f rom   t he   d ate   o f   s uch  ...
  • Page 51 MAINTENANCE RECORDS ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ FOR TECHNICAL QUESTIONS, CALL (877)432-6627...
  • Page 52 Dannmar EQUIPMENT...

This manual is also suitable for:

D-10/acD-10/acxD-10/cx

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