Intermec 203-802 Series Installation Instructions Manual

Vehicle power install kit

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Vehicle Power
Install Kit
Installation Instructions

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Summary of Contents for Intermec 203-802 Series

  • Page 1 Vehicle Power Install Kit Installation Instructions...
  • Page 2 Intermec Technologies Corporation. Information and specifications contained in this document are subject to change without prior notice and do not represent a commitment on the part of Intermec Technologies Corporation. © 2008-2011 by Intermec Technologies Corporation. All rights reserved.
  • Page 3: Table Of Contents

    Contents Contents Using the Vehicle Power Install Kit..... 5 What You Need ......5 What You Need To Do .
  • Page 4 Vehicle Power Install Kit Installation Instructions...
  • Page 5: Using The Vehicle Power Install Kit

    Using the Vehicle Power Install Kit The vehicle power install kit (P/N 203-802-xxx) lets you connect an Intermec computer, printer, and/or other equipment to the electrical system of your vehicle. After you install this kit, your vehicle can provide power to operate a vehicle dock, printer, and all other connected equipment.
  • Page 6: Determining Your Vehicle's Voltage Level

    Defective ignition wiring, damaged insulation, or a faulty vehicle electrical component can cause electrical noise, possibly causing unpredictable behavior in printers and docks. Note: If the vehicle voltage is too high or too low, the Intermec equipment may not work. To determine your vehicle’s voltage level 1 Measure the vehicle battery voltage with a voltmeter.
  • Page 7: Installing The Gray Vehicle Battery Power Cable

    Installing the Gray Vehicle Battery Power Cable 1 Route the gray battery power cable (P/N 236-106-xxx) from the equipment toward the vehicle battery. Note: Do not secure the gray battery power cable to any moving parts on the vehicle. Make sure the cable is at least 6 inches from the exhaust system.
  • Page 8: Connecting To The Side Battery Terminal

    Note: When you remove the battery terminal side post bolts from the vehicle battery, the vehicle’s computer and radio will return to default settings. Connecting to the Side Battery Terminal 1 Remove both battery terminal side post bolts from the vehicle battery.
  • Page 9: Connecting To The Top Battery Terminal

    8 Tighten the nut installed in Step 2 to secure the washers and cables firmly in place. 9 Repeat Steps 2 through 8 for the negative (brown) wire from the battery cable, connecting the negative cables to the negative (-) battery terminal. Connecting to the Top Battery Terminal 1 Remove the battery clamp posts from the vehicle battery terminals.
  • Page 10: Connecting To A Two-Battery Vehicle

    Connecting to a Two-Battery Vehicle System The next illustration shows the correct way to connect to a 24 V two-battery system by wiring the printer to one of the batteries. To printer 12 V Positive Negative Positive terminal terminal Negative terminal terminal 12 V...
  • Page 11: Fastening The Ground Strap

    Fastening the Ground Strap The braided green wire grounding strap is connected to the white connector on the battery power cable. To ensure proper cable shielding, you need to fasten the grounding strap to the vehicle’s sheet metal. To fasten the ground strap 1 Drill a small hole into the metal where you intend to fasten the ground strap.
  • Page 12: Jump-Starting Your Vehicle

    Jump-Starting Your Vehicle Always disconnect the power cables from the Intermec equipment before attempting to jump-start your vehicle. Failure to do so may result in damage to your mobile computer equipment. Vehicle Power Install Kit Installation Instructions...
  • Page 13 Vehicle Power Install Kit Installation Instructions...
  • Page 14 Worldwide Headquarters 6001 36th Avenue West Everett, Washington 98203 U.S.A. tel 425.348.2600 fax 425.355.9551 www.intermec.com © 2011 Intermec Technologies Corporation. All rights reserved. Vehicle Power Install Kit Installation Instructions *931-053-004* P/N 931-053-004...

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