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DEEP SEA ELECTRONICS PLC
DSEM840 Operator Manual
Document Number: 057-248
Author: Anthony Manton
057-248 ISSUE: 1

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Summary of Contents for DEEP SEA ELECTRONICS DSEM840

  • Page 1 DEEP SEA ELECTRONICS PLC DSEM840 Operator Manual Document Number: 057-248 Author: Anthony Manton 057-248 ISSUE: 1...
  • Page 2 UK registered trademarks of Deep Sea Electronics PLC. Any reference to trademarked product names used within this publication is owned by their respective companies. Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice. Revision History Issue No.
  • Page 3: Table Of Contents

    DSEM840 Operator Manual TABLE OF CONTENTS Section Page INTRODUCTION ....................5 CLARIFICATION OF NOTATION .................... 6 GLOSSARY OF TERMS ......................6 RELATED INFORMATION ...................... 7 1.3.1 TECHNICAL INFORMATION .................... 7 SAFETY INSTRUCTIONS ....................... 8 1.4.1 GENERAL ......................... 8 1.4.2 INSTALLATION NOTES ....................8 SPECIFICATIONS ....................
  • Page 4 ANALOGUE INPUTS ......................45 DIGITAL INPUTS ........................46 DIGITAL OUTPUTS ....................... 46 CABLES, CONNECTORS, HARNESSES AND SPARE PARTS ...... 47 DSEM840 CONNECTOR HARNESS KIT (016-168) ............. 47 MAINTENANCE AND WARRANTY ..............48 DISPOSAL ......................48 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) ........48...
  • Page 5: Introduction

    Introduction 1 INTRODUCTION This document details the operation and setup requirements of the DSEM840 Mobile Controller and ® Display, part of the DSEControl range of products. The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to another party, ensure that this document is passed to them for reference purposes.
  • Page 6: Clarification Of Notation

    1.2 GLOSSARY OF TERMS Term Description Application The application is the program that allows the DSEM840 to control the machine it is connected to. The Application within the DSEM840 is designed and provided by the manufacturer of the complete machine.
  • Page 7: Related Information

    This document refers to, and is referred by the following DSE publications which are obtained from the DSE website: www.deepseaplc.com or by contacting DSE technical support: support@deepseaplc.com. 1.3.1 TECHNICAL INFORMATION DSE Part Description 055-198 DSEM640 Datasheet 055-222 DSEM840 Datasheet 053-188 DSEM840 Installation Instructions 057-244 DSEM640 Operator Manual Page 7 of 50 057-246 ISSUE: 1...
  • Page 8: Safety Instructions

    Introduction 1.4 SAFETY INSTRUCTIONS 1.4.1 GENERAL • These instructions are for authorised persons according to the EMC and low-voltage directives. The device must be installed, connected and put into operation by a qualified electrician. • It is not permissible to open the controller or to modify or repair the controller. Modification or repairs to the wiring could result in dangerous malfunctions.
  • Page 9: Specifications

    This ensures that logs and other changed parameters are stored when the Ignition is switched off. Pin A7 is used to give a constant DC supply to the DSEM840, with the Ignition pin being used to energise and de-energise the ECU. Typically, this pin is controlled by an external ignition switch.
  • Page 10: Environmental

    Specifications 2.4 ENVIRONMENTAL Description Specification Operating Temperature -30 ºC to +65 ºC (-22 ºF to 149 ºF) Storage Temperature -40 ºC to +80 ºC (-40 ºF to 176 ºF) Degrees of Protection Provided by Enclosure IP67 (With All Mating Connectors Fitted) (NEMA 6) 2.5 USER INTERFACE 2.5.1 CONTROLS...
  • Page 11: Inputs

    Specifications 2.7 INPUTS 2.7.1 DIGITAL INPUTS 2.7.1.1 DIGITAL Description Specification Applicable Pins Pins A10, A11, A16, A17 Minimum Voltage For High Level Configurable Maximum Voltage For Low Level Configurable 2.7.1.2 FREQUENCY Description Specification Applicable Pins Pins A10, A11, A16, A17 Frequency Range 5 Hz to 30 kHz Resolution...
  • Page 12: Current

    Specifications 2.7.2.2 CURRENT Description Specification Applicable Pins Pins A10, A11, A16, A17 Configurable Ranges 0 mA to 20 mA 4 mA to 20 mA Input Type Current sink only 100 Ω ± 1% Input Sink Resistance Sampling Rate 500 Hz Resolution 10 bits Accuracy (±...
  • Page 13: Outputs

    Specifications 2.8 OUTPUTS 2.8.1 NEGATIVE SWITCHING Description Specification Applicable Pins Pins A2, A3, A4, A5 Maximum Current 1 A selectable Digital Output Active Low ‘ON’ State Maximum Voltage at < 100 mV Rated Current Digital Output Active Low ‘OFF’ State Leakage Current <5 μA at 24 V output supply 2.8.2 POSITIVE SWITCHING Description...
  • Page 14: Communications

    Specifications 2.9 COMMUNICATIONS 2.9.1 CAN NOTE: CAN connections are NOT internally terminated. A complete CAN network must have 120 Ω terminators at each end of the network. NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with CAN must be used for the CAN links.
  • Page 15: Camera Inputs

    Specifications 2.10 CAMERA INPUTS Description Specification Number of Camera Inputs Connection Pins A12 (signal), A18 (gnd). Interface Type Analogue (Composite) Video for PAL / NTSC Page 15 of 50 057-246 ISSUE: 1...
  • Page 16: Installation

    Installation 3 INSTALLATION 3.1 DIMENSIONS AND MOUNTING 3.1.1 DIMENSIONS Description Specification Overall Dimensions (Height x Width x Depth) 208 mm x 131 mm x 56 mm (8.18 ” x 5.14 ” x 2.19 ”) Mounting Type 4 x mounting bolts or RAM mount. Overall Weight <1 kg (2.2 lb)
  • Page 17: Fascia Mounting

    Installation 3.1.2 FASCIA MOUNTING Description Specification Fascia Mounting Holes Suitable for M5 bolts (0.3 “ holes) Fascia Mounting Hole Centres 180 mm x 70 mm (7.09 “ x 2.76 “) See Diagram Below Panel Cut-Out 163 mm x 98 mm (6.42 “...
  • Page 18: Ram Mounting

    Installation 3.1.3 RAM MOUNTING DSE840 has four holes on the rear face, suitable for fitting of a RAM type mount. The spacing for the mounting holes is detailed in the image below. Description Specification RAM Mounting Holes Suitable for M5 bolts (0.3 “...
  • Page 19: Fusing

    Description Comments Recommended Fuse Size ECU Supply Supplies DSEM840 CPU and Outputs 3 A to 10 A Max Ignition (15) 1 A Max 3.3 TYPICAL CONNECTION DIAGRAM Page 19 of 50 057-246 ISSUE: 1...
  • Page 20: User Connections

    Installation 3.4 USER CONNECTIONS NOTE: If a prewired connection cable is used, remove the cores with unused signal inputs and outputs. Unused cores, in particular core loops, lead to interference coupling that can influence the connected controller. NOTE: USB and Ethernet connectors are coded differently. Do not try to force a connector into the wrong socket.
  • Page 21: Connector A

    0 V to 10 V, 0 V to 32 V, 0 mA to 20 mA, 4 mA to 20 mA, ratiometric or resistive and frequency measuring Connector A Description Comments ECU Supply -ve DC Supply negative for the DSEM840 QA001 OUT H,L QA002 OUT H,L (A Coded)
  • Page 22: Operation

    The System Information and System Settings pages are accessed by pressing and holding any two of the fascia buttons during the power up (application of Ignition input with DC power supplied) of the DSEM840. Wait until Entering Setup… is displayed before releasing the buttons. 4.1.1 NAVIGATION Within the System Pages, the following icons appear a adjacent to the buttons to indicate their function.
  • Page 23: Device Settings

    Operation 4.1.2 DEVICE SETTINGS This section allows access to the Device Settings. 4.1.2.1 NETWORK This section allows selection of DHCP or Static IP address. When connecting the device to a third party network, these settings must be made after consulation with the network manager. Press OK to enable / disable DHCP Option.
  • Page 24: Can

    Operation 4.1.2.2 This section allows configuration of the CAN interface parameters. Press the buttons to move through the options, Press OK to select the option for editing. Selecting Interface and pressing OK cycles between the two CAN ports (0 & 1). 4.1.2.3 BACKLIGHT This section allows adjustment of the LCD...
  • Page 25: Device Actions

    4.1.3 DEVICE ACTIONS Allows selection of device actions. 4.1.3.1 INSTALL SPLASH SCREEN DSEM840 supports the display of a Splash Screen at power up of the device. This is typically used to display the OEM logo image. The device Password is required (when enabled) to allow Splash Screen installation.
  • Page 26: Clone / Recover Selection

    Operation 4.1.3.2 CLONE / RECOVER SELECTION The device Password is required (when enabled) to allow Clone or Recover operations. Press the buttons to select the required function, Press OK to access it. Press ESC to exit the section. CLONE This section is used to create a backup file of the device, selecting the elements to backup.
  • Page 27: Format Memory / Data

    Operation 4.1.3.3 FORMAT MEMORY / DATA NOTE: The Format process deletes files on the target device and may change the operation of the device. Select which memory area to Format. Press the buttons to select the required function, Press OK to access it. Press ESC to exit the section.
  • Page 28: History

    Operation 4.1.3.5 HISTORY Used to display a log of the date of certain actions. Press ESC to exit the section. 4.1.4 DEVICE INFORMATION This section shows the Device Information. 057-248 ISSUE: 1 Page 28 of 50...
  • Page 29: Firmware Update And File System Operations

    NOTE: The Format and Load from USB process deletes files on the target device and may change the operation of the device. This section allows the memory areas to be formatted (erased) and new firmware (DSEM840 operating system) to be installed.
  • Page 30: Connecting To Codesys

    Connecting to CODESYS 5 CONNECTING TO CODESYS DSEM840 communicates with, and is programmed by, the CODESYS V3.5 Integrated Development Environment (IDE). 5.1 START NEW PROJECT To begin, start a new project as shown. Within CODESYS V3.5, select File | New Project...
  • Page 31: Ethernet Tcp

    NOTE: If the IP address of the device is not known, see the section entitled Ethernet UDP elsewhere in this document. With the DSEM840 connected to the same Ethernet network as the PC, Select Device | Communication Settings in the CODESYS V3.5 IDE.
  • Page 32: Ethernet Udp

    NOTE: If the IP address of the device is known, connection may also be achieved manually as detailed in the section entitled Ethernet TCP elsewhere in this document. With the DSEM840 connected to the same Ethernet network as the PC, Select Device | Communication Settings in the CODESYS V3.5 IDE.
  • Page 33 Connecting to CODESYS NOTE: A device in Setup mode is not discoverable by the Scan. M840 [0065] All devices found during the scan appear in the Select Device window. The displayed name is factory set to M840 and is changed in the Device Settings screen.
  • Page 34: Configure Settings And Monitor The Device

    Connecting to CODESYS Successful connection is shown by the green icon. 5.4 CONFIGURE SETTINGS AND MONITOR THE DEVICE Select Device ...and then double-click Device Settings… See the following subsections for details of the Device Settings pages. 057-248 ISSUE: 1 Page 34 of 50...
  • Page 35: Device Settings Parameters

    Example of how set the IP Address to 192.168.1.100 After making changes, choose Yes in the Save Config section to save the changes made when the project is downloaded to the DSEM840 device. Page 35 of 50 057-246 ISSUE: 1...
  • Page 36: Device Settings I/O Mapping

    This page is used to monitor the device, and if required, to map the monitored values to program variables. Error Code is a bit field, detailed in the section entitled DSEM840 CODESYS Error Codes elsewhere in this document. 057-248 ISSUE: 1...
  • Page 37: Add Inputs, Outputs And Buttons To The Project

    Connecting to CODESYS 5.5 ADD INPUTS, OUTPUTS AND BUTTONS TO THE PROJECT Right-Click Device… And select Add Device. Select Deep Sea Electronics Add other devices if required, then click Close And click Add Select the device when finished. Device. to add… Page 37 of 50 057-246 ISSUE: 1...
  • Page 38: Buttons

    Connecting to CODESYS 5.5.1 BUTTONS 5.5.1.1 BUTTON LOCATION The below image shows the location of the buttons along with their default names within the CODESYS environment. F5 (Right 1) F1 (Left 1) F6 (Right 2) F2 (Left 2) F7 (Right 3) F3 (Left 3) F8 (Right 4) F4 (Left 4)
  • Page 39: Button Settings

    Connecting to CODESYS 5.5.1.2 BUTTON SETTINGS Double-Click the Button to configure the Hold Time and variable mappings. Click Parameters to edit the Hold Threshold Parameter Description Hold Threshold Amount of time (in milliseconds) that the button must be pressed before it is considered ‘held down’.
  • Page 40: Inputs And Outputs

    Connecting to CODESYS 5.5.2 INPUTS AND OUTPUTS Right-Click the Input / Output to configure… And select Update Device. Select the required configuration for the Input / Output. Select and configure other Inputs / Outputs if required, then And click Update click Close Device.
  • Page 41: Digital Input Parameter Configuration

    Connecting to CODESYS 5.5.3 DIGITAL INPUT PARAMETER CONFIGURATION Double-Click the digital Then select Parameters. input to be configured… Parameter Description Active High: The input connects to the positive supply rail when Active Mode activated. Active Low: The input connects to the negative supply rail when activated.
  • Page 42: Using The Display In The Project

    Right-Click Application, select Add Object…. Then select Visualisation. Double-Click TargetVis to view/change the settings for the Visualisation on the Target Device Double-Click (DSEM840) Visualisation to begin editing. Refer to CODESYS online documentation for details. 057-248 ISSUE: 1 Page 42 of 50...
  • Page 43: Using Custom Images On The Display

    5.6.1 USING CUSTOM IMAGES ON THE DISPLAY Many applications require custom images to be placed on the DSEM840 display. This is controlled using an Image Pool within CODESYS. The Image Pool acts as a container for the images, which are then selected for display.
  • Page 44: Using The Image Pool On The Display

    Connecting to CODESYS Right-Click the empty line and select Insert Image. Then Double-Click the empty space under File name and click … Browse to the image on your computer… And select how the image is stored in the project. Click OK when done. Example entries in the Image Pool.
  • Page 45: Dsem840 Codesys Error Codes

    DSEM840 CODESYS Error Codes 6 DSEM840 CODESYS ERROR CODES DSEM840 returns error codes to CODESYS when appropriate. Individual bits are set within the returned value to indicate one or more error conditions. This can be mapped to a variable if required and is available to view within CODESYS under the Device Settings I/O Mapping as shown below.
  • Page 46: Digital Inputs

    DSEM840 CODESYS Error Codes 6.3 DIGITAL INPUTS Input Configuration Digital Invalid Reserved Reserved Reserved Reserved Reserved Reserved Error Parameter Frequency Invalid Reserved Reserved Reserved Reserved Freq Over Reserved Error Parameter Range 6.4 DIGITAL OUTPUTS Output Configuration Digital Invalid Reserved Reserved...
  • Page 47: Cables, Connectors, Harnesses And Spare Parts

    9841 Belden Panel Mounting Sealing Gasket 020-602 7.1 DSEM840 CONNECTOR HARNESS KIT (016-168) DSE Part 016-168 consists of a cable with connector fitted at one end, with cable marking to identify the wires at the other end. Connector A Assembly Ident...
  • Page 48: Maintenance And Warranty

    Warranty and Disposal 8 MAINTENANCE AND WARRANTY The device is Fit and Forget. As such, there are no user serviceable parts within the controller. In the case of malfunction, you should contact your original equipment manufacturer (OEM). DSE Provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, refer to the original equipment supplier (OEM).
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