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DEEP SEA ELECTRONICS DSE5560 Operating Manual

DEEP SEA ELECTRONICS DSE5560 Operating Manual

Mains / ats controller
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COMPLEX SOLUTIONS
MADE SIMPLE.
DEEP SEA ELECTRONICS PLC
DSE5560
MAINS / ATS CONTROLLER
OPERATING MANUAL

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Summary of Contents for DEEP SEA ELECTRONICS DSE5560

  • Page 1 COMPLEX SOLUTIONS MADE SIMPLE. DEEP SEA ELECTRONICS PLC DSE5560 MAINS / ATS CONTROLLER OPERATING MANUAL...
  • Page 2 Any reference to trademarked product names used within this publication is owned by their respective companies. Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice. 057-017 5560 OPERATING MANUAL ISSUE 5.1 25/03/15 AM...

  • Page 3: Table Of Contents

    DSE Model 5560 ATS and Mains Controller Operators Manual TABLE OF CONTENTS Section Page INTRODUCTION ....................5 CLARIFICATION OF NOTATION USED WITHIN THIS PUBLICATION......6 ICON DESCRIPTIONS ....................6 OPERATION ....................7 CONTROL ........................7 MANUAL OPERATION ....................8 AUTOMATIC OPERATION ...................
  • Page 4 DSE Model 5560 ATS and Mains Controller Operators Manual 7.1.10 EXPANSION INTERFACE CONNECTOR ............... 37 CONNECTOR FUNCTION DETAILS ................38 CONNECTION DETAILS ....................38 7.3.1 PLUG “A” 8 WAY ....................38 7.3.2 PLUG “B” 11 WAY ....................38 7.3.3 PLUG “C” 4 WAY ....................39 7.3.4 PLUG “D”...

  • Page 5: Introduction

    DSE Model 5560 ATS and Mains Controller Operators Manual 1 INTRODUCTION The DSE 5560 Module has been primarily designed to allow the user to start and stop a multi set system of generators, and if required, transfer the load to the generator bus either manually or automatically.

  • Page 6: Clarification Of Notation Used Within This Publication

    Indicates a procedure or practice which could result in injury to personnel WARNING! or loss of life if not followed correctly. Deep Sea Electronics Plc owns the copyright to this manual, which cannot be copied, reproduced or disclosed to a third party without prior written © © © ©...

  • Page 7: Operation

    DSE Model 5560 ATS and Mains Controller Operators Manual 2 OPERATION 2.1 CONTROL Control of the DSE 5560 module is via push buttons mounted on the front of the module with STOP/RESET, MANUAL, TEST, AUTO, ALARM MUTE and START functions. For normal operation, these are the only controls which need to be operated.

  • Page 8: Manual Operation

    DSE Model 5560 ATS and Mains Controller Operators Manual 2.2 MANUAL OPERATION Operation Detail To initiate a start sequence, press the ‘Manual’ push-button. The LED above the manual button will illuminate Status and the LCD display will then indicate: Mains on load Manual mode Then, press the START push-button.
  • Page 9 DSE Model 5560 ATS and Mains Controller Operators Manual The system will remain in this mode until further action is taken. Pressing the transfer to mains/open bus button Status Synchronise bus once will synchronise the bus to the mains. The 5560 will display: Manual mode Once the bus has synchronised to the mains, the Status...

  • Page 10: Automatic Operation

    DSE Model 5560 ATS and Mains Controller Operators Manual 2.3 AUTOMATIC OPERATION 2.3.1 STARTING Operation Detail If the module is placed in AUTO mode, it will monitor the incoming mains supply and remote start signal (if configured). The LCD display will indicate : Status Mains on load Auto mode...

  • Page 11: Closing The Bus Breaker

    DSE Model 5560 ATS and Mains Controller Operators Manual 2.3.2 CLOSING THE BUS BREAKER MAINS FAILED As the mains supply has failed, there is no requirement Status for synchronising. However, the 5560 will check to Continuous paralleling ensure that the load bus is ‘dead’ before closing the generator bus breaker onto the load.

  • Page 12: Running In Parallel

    DSE Model 5560 ATS and Mains Controller Operators Manual 2.3.3 RUNNING IN PARALLEL RUNNING IN LOAD DEMAND If the module is configured for running in load demand, sets will be started and stopped automatically on changing load levels. NOTE: - If the load is reduced to zero (0kW) then the genset(s) with the highest priority will remain running.

  • Page 13: Re-Transfer To Mains

    DSE Model 5560 ATS and Mains Controller Operators Manual 2.3.4 RE-TRANSFER TO MAINS Once the return delay has expired, the bus is Status synchronised to the mains. Synchronise to Mains Auto mode The load is then ramped back onto the mains. The 5560 Status will display: Ramp off bus...

  • Page 14: Test Operation

    DSE Model 5560 ATS and Mains Controller Operators Manual 2.4 TEST OPERATION Operation Detail To place the module into ‘TEST’ mode press ‘TEST’ PUSHBUTTON. This mode is used to simulate an automatic start and will start the generators to run in continuous parallel mode.

  • Page 15: 5560 Multiple Mains Operation

    DSE Model 5560 ATS and Mains Controller Operators Manual 2.5 5560 MULTIPLE MAINS OPERATION In a multiple mains system, the generator sets are controlled by more than one 5560 mains controller and used to provide power to multiple loads. Should one or more of the mains supplies fail, the generators (controlled by DSE 5510 modules) are started and supply power to the load.

  • Page 16: 5560 Load Ct

    DSE Model 5560 ATS and Mains Controller Operators Manual 2.5.2 5560 LOAD CT The 5560 controller incorporates an optional (but recommended) extra CT measuring the size of the load. Used in conjunction with the CTs measuring the amount of load on the mains supply, this CT allows the 5560 to determine what portion of the load is being supplied by the generators.

  • Page 17: Warnings

    DSE Model 5560 ATS and Mains Controller Operators Manual 3.1 WARNINGS Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to an undesirable condition. BATTERY LOW VOLTAGE, if the module detects that the systems DC supply has fallen below the low volts setting level , the module will display ‘WARNING LOW BATTERY VOLTAGE’...

  • Page 18: Electrical Trips

    DSE Model 5560 ATS and Mains Controller Operators Manual 3.2 ELECTRICAL TRIPS Electrical trips are latching, and open the bus breaker. The alarm must be accepted and cleared, and the fault removed to reset the module. MAINS REVERSE POWER, if the module detects a mains reverse power in excess of the pre-set trip level and time delay, an electrical trip is initiated.

  • Page 19: Rocof / Vector Shift

    DSE Model 5560 ATS and Mains Controller Operators Manual 3.3 ROCOF / VECTOR SHIFT When configured to run in parallel with the mains (utility) supply, the module monitors for ROCOF / Vector shift trips according to the module’s configuration settings. This is included within the module and will detect failure of the mains supply during parallel operation with the generator.

  • Page 20: Description Of Controls

    DSE Model 5560 ATS and Mains Controller Operators Manual 4 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module. Up and Down User Configurable Scroll Buttons LCD Display LEDS With Insert Pocket Stop / Reset Manual Mode Test Mode...
  • Page 21 DSE Model 5560 ATS and Mains Controller Operators Manual Transfer to mains button Transfer to bus button Page Select Mains Mains on load Bus on load Bus live Button available indicator indicator indicator 057-017 5560 OPERATING MANUAL ISSUE 5.1 25/03/15 AM...

  • Page 22: Synchroscope Operation

    DSE Model 5560 ATS and Mains Controller Operators Manual 4.1.1 SYNCHROSCOPE OPERATION Initial stage of Synchronising display will only show the difference between the Mains Supply and the Generator Output. Here the display is showing a V +0.2 Hz +2.9 frequency mismatch of +2.9Hz - The genset frequency is too high (indicated by the arrow) and should be reduced.

  • Page 23: Complete Instrumentation List

    DSE Model 5560 ATS and Mains Controller Operators Manual 4.3 COMPLETE INSTRUMENTATION LIST 4.3.1 BASIC INSTRUMENTATION Bus volts (L1-N, L2-N, L3-N) Bus volts (L1-L2, L2-L3, L3-L1) Bus Hz These values are calculated by reading the information from the modules via the Bus kW MultiSet Communications (MSC) link Bus kVAr...

  • Page 24: Front Panel Configuration Editor

    DSE Model 5560 ATS and Mains Controller Operators Manual 4.4 FRONT PANEL CONFIGURATION EDITOR Entering configuration mode will place the module into STOP/RESET mode. If the set(s) are running, they will be taken off load and stopped before configuration mode is entered. Operation Detail To enter the ‘Operator configuration mode’...

  • Page 25: Editing Values

    DSE Model 5560 ATS and Mains Controller Operators Manual 4.4.2 EDITING VALUES If the PIN number has not been set, or has been correctly entered : The LCD will then display: Configuration To view the different configuration functions press the + or - buttons. The LCD will then display: Configuration Start...

  • Page 26: List Of Adjustable Parameters

    DSE Model 5560 ATS and Mains Controller Operators Manual 4.4.3 LIST OF ADJUSTABLE PARAMETERS (Factory default settings are shown in bold italicised text) Section Parameter as shown on display Values Mains Transient Delay Timers 0-10s (2s) Start Delay 0 -60m (5s) Transfer Delay 0-10s (0.75s) Return Delay...

  • Page 27: Display Editor

    DSE Model 5560 ATS and Mains Controller Operators Manual 4.5 DISPLAY EDITOR The Display Editor is user to make changes to display language, contrast and run priority mode. Operation Detail To enter the Display Editor press both the UP and DOWN buttons together.
  • Page 28 DSE Model 5560 ATS and Mains Controller Operators Manual The LCD will then display: CONFIGURATION Abandon Changes And exit Software version x.xx To exit the editor without saving changes press either of the buttons. To save changes press the button. The LCD will then display: CONFIGURATION Save Changes...

  • Page 29: Control Push-Buttons

    DSE Model 5560 ATS and Mains Controller Operators Manual 4.6 CONTROL PUSH-BUTTONS STOP/RESET This push-button places the module into its Stop/reset mode. This will clear any alarm conditions for which the triggering criteria have been removed. If the engines are running and this push-button is operated, the module will automatically instruct the change-over device to unload the bus.
  • Page 30 DSE Model 5560 ATS and Mains Controller Operators Manual TEST This push button places the module into its ‘Test’ mode. This mode is used to test the function and timing of the bus generators start and load sequence. The mode is initiated by pressing the ‘Start’ button and the bus will be automatically started, synchronised with the mains supply (if still available) and placed on load.
  • Page 31 DSE Model 5560 ATS and Mains Controller Operators Manual TRANSFER TO MAINS This push button is used to control the closure of the mains load switching device and has three modes of operation : NOTE: - This button is only active in MANUAL mode. 1.

  • Page 32: Installation Instructions

    DSE Model 5560 ATS and Mains Controller Operators Manual 5 INSTALLATION INSTRUCTIONS The model DSE 5560 Module has been designed for front panel mounting. Fixing is by 4 clips for easy assembly. 5.1 PANEL CUT-OUT 160.00mm (6.3”) 220.00mm (8.7”) Maximum panel thickness – 8mm (0.3”) In conditions of excessive vibration, the module should be mounted on suitable anti-vibration mountings.

  • Page 33: Front Panel Layout And Led Identification

    DSE Model 5560 ATS and Mains Controller Operators Manual 5.4 FRONT PANEL LAYOUT AND LED IDENTIFICATION LED1 LED2 LED3 LED4 057-017 5560 OPERATING MANUAL ISSUE 5.1 25/03/15 AM...

  • Page 34: Led Indicators And Logo Insert

    DSE Model 5560 ATS and Mains Controller Operators Manual 6 LED INDICATORS AND LOGO INSERT USER CONFIGURABLE LED’s These LEDs can be configured by the user to indicate any one of 100+ different functions based around the following:- INDICATIONS - Monitoring of a digital input and indicating associated functioning user’s •...

  • Page 35: Electrical Connections

    DSE Model 5560 ATS and Mains Controller Operators Manual 7 ELECTRICAL CONNECTIONS Connections to the Module are via plug and sockets. 7.1 CONNECTION DETAILS The following describes the connections and recommended cable sizes to the 8 plugs and sockets on the rear of the Module. 7.1.1 PLUG “A”...

  • Page 36: Plug "D" 3 Way

    DSE Model 5560 ATS and Mains Controller Operators Manual 7.1.4 PLUG “D” 3 WAY DESCRIPTION CABLE NOTES SIZE RS485 SCREEN 0.5mm Screen for RS485 RS485 B 0.5mm 120Ω Ω Ω Ω impedance RS485 cable RS485 A 0.5mm 120Ω Ω Ω Ω impedance RS485 cable NOTE:- Screened 120Ω...

  • Page 37: Pc Configuration Interface Connector

    DSE Model 5560 ATS and Mains Controller Operators Manual 7.1.9 PC CONFIGURATION INTERFACE CONNECTOR 8-way connector allows connection to PC via 810 configuration interface. Module can then be re-configured utilising the 5xxx for Windows™ software. 7.1.10 EXPANSION INTERFACE CONNECTOR 4-way connector allows connection to the 130 input expansion, 157 relay expansion module or 545/548 LED expansion modules.

  • Page 38: Connector Function Details

    DSE Model 5560 ATS and Mains Controller Operators Manual 7.2 CONNECTOR FUNCTION DETAILS The following describes the functions of the connectors on the rear of the module. See rear panel layout. 7.3 CONNECTION DETAILS The following describes the connections and recommended cable sizes to the 8 plugs and sockets on the rear of the Module.

  • Page 39: Plug "C" 4 Way

    DSE Model 5560 ATS and Mains Controller Operators Manual 7.3.3 PLUG “C” 4 WAY Terminals 20-24 are not fitted to 5560 controllers. DESCRIPTION Unused Multiset communications link (MSC) Gnd Multiset communications link (MSC) H Multiset communications link (MSC) L NOTE:- Screened 120Ω Ω Ω Ω impedance cable specified for use with CANBUS must be used for both the electronic engine link and the Multiset comms link.

  • Page 40: Plug "E" 5 Way

    DSE Model 5560 ATS and Mains Controller Operators Manual 7.3.5 PLUG “E” 5 WAY Plug E is not fitted to 5560 controllers. 7.3.6 PLUG “F” 8 WAY DESCRIPTION Mains Loading Relay, Normally closed. Volts free contacts to 38. Used to connect to Mains contactor or circuit breaker.

  • Page 41: Ordering Replacement Connectors From Dse

    DSE Model 5560 ATS and Mains Controller Operators Manual 7.4 ORDERING REPLACEMENT CONNECTORS FROM DSE Connector Description DSE Part No. BL08 (8 way connector 5.08mm) 007 - 125 BL11 (11 way connector 5.08mm) 007 - 135 BL04 (4 way connector 3.81mm) 007 - 408 BL03 (3 way connector 3.81mm) 007 - 409...

  • Page 42: Specification

    DSE Model 5560 ATS and Mains Controller Operators Manual 8 SPECIFICATION DC Supply Continuous voltage rating : 8V to 35V Cranking dip protection : Able to survive 0V for 50mS, providing supply was at least 10V before dropout and supply recovers to 5V.
  • Page 43 BS EN ISO 9001:2000 Applicable to Design, marketing, assembly, service and repair of electronic control modules In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice. 057-017 5560 OPERATING MANUAL ISSUE 5.1 25/03/15 AM...

  • Page 44: Commissioning

    DSE Model 5560 ATS and Mains Controller Operators Manual 9 COMMISSIONING 9.1.1 PRE-COMMISSIONING Before the system is started, it is recommended that the following checks are made:- 6.1. The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the system.

  • Page 45: Commissioning Screens

    DSE Model 5560 ATS and Mains Controller Operators Manual 9.2 COMMISSIONING SCREENS Commissioning screens are available to both aid the commissioning process and also to give additional information about the synchronising and load sharing process. These screens can be enabled and disabled in the module’s display editor. 9.2.1 SCREEN 1 Average L-N Voltage and total kW Sets load...

  • Page 46: Fault Finding

    DSE Model 5560 ATS and Mains Controller Operators Manual 10 FAULT FINDING SYMPTOM POSSIBLE REMEDY Unit is inoperative Check the battery and wiring to the unit. Check the DC supply. Check the DC fuse. Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts when the module is operating.

  • Page 47: Typical Wiring Diagram

    DSE Model 5560 ATS and Mains Controller Operators Manual 11 TYPICAL WIRING DIAGRAM 057-017 5560 OPERATING MANUAL ISSUE 5.1 25/03/15 AM...

  • Page 48: Typical System Schematics

    DSE Model 5560 ATS and Mains Controller Operators Manual 12 TYPICAL SYSTEM SCHEMATICS NOTE 1: - The 120Ω Ω Ω Ω terminator must be installed on the first and last devices on the communications bus. See section header MSC Settings in the Guide to synchronising and load sharing manual for further details.
  • Page 49 DSE Model 5560 ATS and Mains Controller Operators Manual 057-017 5560 OPERATING MANUAL ISSUE 5.1 25/03/15 AM...
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  • Page 51: Factory Default Configuration

    DSE Model 5560 ATS and Mains Controller Operators Manual 13 FACTORY DEFAULT CONFIGURATION 057-017 5560 OPERATING MANUAL ISSUE 5.1 25/03/15 AM...
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  • Page 55: Appendix

    DSE Model 5560 ATS and Mains Controller Operators Manual 14 APPENDIX 14.1 OUTPUT EXPANSION There are several methods of output expansion available for the 5560 module:- 14.1.1 RELAY OUTPUT EXPANSION (157) An expansion module is available, which connects to the expansion socket, and enables the 5560 to use eight additional relays on the 157 relay module, providing Volt-free contacts for customer connection.

  • Page 56: Communications Option

    DSE Model 5560 ATS and Mains Controller Operators Manual 14.3 COMMUNICATIONS OPTION 14.3.1 DESCRIPTION The 5xxx series configuration software allows the 5520 controller to communicate with a PC. The computer can be connected to the module either directly or via an RS485 link*. The operator is then able to remotely control the module, starting or stopping the generator, selecting operating modes, etc.
  • Page 57 DSE Model 5560 ATS and Mains Controller Operators Manual Typical connections of RS485 PC system (master) to RS485 DSE controller (slave) NOTE: - The RS485 system will comprise of one MODBUS master (typically a PC) and up to 31 MODBUS slaves. The 5520 modules are always MODBUS slave devices. To ensure correct operation a suitable 120Ω...

  • Page 58: Typical Building Management Scheme Using Rs485 Monitoring

    NOTE: - The RS485 output uses ‘MODBUS’ protocol. It is possible to use third party software to monitor and control the 5560 module via this protocol. Please refer to Deep Sea Electronics Plc for details. 14.3.5 MODBUS™ The RS485 output uses Modbus™ communications protocol. This uses a master-slave technique to communicate.

  • Page 59: Enclosure Classifications

    DSE Model 5560 ATS and Mains Controller Operators Manual 14.4 ENCLOSURE CLASSIFICATIONS IP CLASSIFICATIONS BS EN 60529 Degrees of protection provided by enclosures First Digit Second digit Protection against contact and ingress of solid objects Protection against ingress of water No protection No protection Protected against ingress solid objects with a...

  • Page 60: Nema Classifications

    DSE Model 5560 ATS and Mains Controller Operators Manual NEMA CLASSIFICATIONS NOTE: - There is no direct equivalence between IP / NEMA ratings. IP figures shown are approximate only. Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt.
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