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Summary of Contents for WAGNER PI-P1
- Page 1 Operating Manual Powder injectors DANGER High Voltage! Turn power off before servicing! CAUTION Read rules for safe operation and instructions carefully! PI-P1 and PI-F1 08/2008 0241891...
- Page 2 • powder injector PI-F1 The PI-P1 powder injector is connected to control units, which regulate air pressure. The PI-F1 powder injector, on the other hand, is connected to control units which control the compressed air flow rate, making this powder injector suitable for applications involving control units with AFC technology (flow rate control) and purging air mode for powder flow.
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Page 3: Table Of Contents
Checking the collector-nozzle for wear ...............12 Disposal........................13 Rectification of malfunctions ...................13 Spare parts lists and accessories ................14 How to order spare parts.....................14 Spare parts list powder injector PI-F1 .................15 Spare parts list powder injector PI-P1 .................16 Special accessories.....................17 Warranty........................18 08/2008 0241891 – PI-P1 / PI-F1... - Page 4 The user must obey all the rules of operation found in this manual; failure to do so will render the warranty invalid. Wagner powder systems are designed to meet the most stringent safety requirements. They can be operated in compliance with generally applicable safety codes and applicable national safety regulations.
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Page 5: Safety Regulations
The use of individual parts other than those recommended in the operating manual may create a hazard to personal safety. Use only original Wagner replacement parts! Alteration or repair of Wagner original spare parts may cause fatal accidents or explosions in the coating system! 08/2008 0241891 –... -
Page 6: Start Up
Caution The powder injector must be grounded to prevent static charging! In this case, you must use the Wagner Special hose! 2.1.1 Connecting the powder hose Push the powder hose 2 onto the collector-nozzle 1 until it is firmly fixed. -
Page 7: Mounting The Powder Injector To The Injector Plate
The achievable powder output depends on a number of factors: • The length and diameter of the hose • The suction system • The manner in which the hose is laid • The type of powder • Wear on the powder injector 08/2008 0241891 – PI-P1 / PI-F1... - Page 8 Powder hose inner diameter11 mm Total air quantity 4.5 Nm This setting is recommended for standard coating quality. Powder hose length Powder hose length 12 m Feed air Powder output quantity Powder output quantity (g/min) (g/min) 0241891 08/2008 – PI-P1 / PI-F1...
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Page 9: Performing A Color Change
The powder injector is completely cleared of residual powder during this procedure. Please consult Wagner Service if the control unit is not yet equipped with this purging procedure function, or proceed as in the following description for the powder injector PI-P1. -
Page 10: Powder Injector Pi-P1
Start up 2.3.2 Powder injector PI-P1 Caution Deactivate the high voltage! Proceed as follows: 1. Check that the high voltage has been deactivated. 2. Connect the feed air and dosage air. 3. Disconnect powder feed hose S, plug- in nipple F for the feed air and cou- pling D for the dosage air from the powder injector. -
Page 11: Maintenance And Cleaning
The condition of the collector-nozzle can be checked by using the testing gauge. Hint The powder output can sink by 30% or more in relation to the set value due to collector- nozzle wear. 08/2008 0241891 – PI-P1 / PI-F1... -
Page 12: Checking The Collector-Nozzle For Wear
• This collector-nozzle is worn and must be exchanged. • Push the cleaned or new collector- nozzle into the housing right up to the limit stop. • Push outer over collector-nozzle tighten securely again. 0241891 08/2008 – PI-P1 / PI-F1... -
Page 13: Disposal
Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service center or dealer for details or contact us direct. -
Page 14: Spare Parts Lists And Accessories
In order to be able to guarantee safe and smooth spare parts delivery, the following informa- tion is necessary: Invoicing address Delivery address Name of contact persons for check back Type of delivery Quantity ordered, article number and designation 0241891 08/2008 – PI-P1 / PI-F1... -
Page 15: Spare Parts List Powder Injector Pi-F1
Clearance collector nozzle 0241476 Conductive sleeve 0241466 Outer nut 0241923 * Injector nozzle ET 0241460 Spring check valve 9970149 Sealing ring 9992709 Quick-release plug 9992710 Quick-release socket 9970150 Sealing ring 9974023 * Conductive O-ring Wearing part 08/2008 0241891 – PI-P1 / PI-F1... -
Page 16: Spare Parts List Powder Injector Pi-P1
Spare parts lists and accessories Spare parts list powder injector PI-P1 0241621ab2006_et Item Art. No. Designation 0241621 Powder injector PI-P1 0241225 * Clearance collector nozzle 0241476 Conductive sleeve 0241466 Outer nut 0241923 * Injector nozzle ET 0241460 Spring check valve... -
Page 17: Special Accessories
(second cable end with M6 wire lug) Testing gauge: 0241929 Application: used for checking collector- nozzle for wear See chapter: "Maintenance and cleaning" 0241580 Inside diameter reduction 10 mm for use at the suction side P_00896 08/2008 0241891 – PI-P1 / PI-F1... -
Page 18: Warranty
If Wagner is unable to repair this product so as to conform to this Limited Warranty after a reasonable number of attempts, Wagner will provide, at our option, either a replacement for this product or a full refund of the purchase price of this product. - Page 19 NL-3543 AC UTRECHT D- 88677 Markdorf Phone: +49/7544/505-0 Phone ++31/30/2410688 Fax: +49/7544/505-200 +31/30/2410765 service.standard@wagner-group.com info@wagnersystemen.nl Belgium Denmark Estee Industries WAGNER Industrial Solution Scandinavia AB (WISS) Leenbeekstraat 9 Kabingatan 28 B-9770 Kruishoutem S-25467 Helsingborg Phone +32/9/3885410 Phone +46/42/150020 +32/9/3885440 +46/42/150035 info@estee-industries.com info@wagner-industri.com...
- Page 20 WAGNER- HOSOKAWA Micron Ltd. No. 9, 1-Chome Shodal Tajka, Hirakata-Shi Osaka 673-1132 Phone +81/728/566751 +81/728/573722 sempara@kornet.net China WAGNER SPRAYTECH SHANGHAI CO LDT. Flr, No. 395 Jiangchangxi Road, Shibei Industrial Zone Shanghai, 200436 Phone +86/2166521858 +86/2166529819 wagnersh@public8.sta.net.cn France J. Wagner France SARL Parc Gutenberg, 8 Voie la Cardon –...
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