WAGNER VU 1 Translation Of The Original Operating And Assembly Manual
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WAGNER VU 1 Translation Of The Original Operating And Assembly Manual

WAGNER VU 1 Translation Of The Original Operating And Assembly Manual

Reciprocator
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Version 03/2020
VU 1/VU 2/VU 3
Reciprocator
II 3D IIIB T 135 °C IP54 0 °C ≤ Tamb ≤ +40 °C
P_01790

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Summary of Contents for WAGNER VU 1

  • Page 1 Version 03/2020 VU 1/VU 2/VU 3 Reciprocator II 3D IIIB T 135 °C IP54 0 °C ≤ Tamb ≤ +40 °C P_01790...

  • Page 3: Table Of Contents

    4.1.2 A Safe Work Environment 4.1.3 Personnel Qualifications Safety Instructions for the Personnel 4.2.1 Personal Safety Equipment 4.2.2 Safe Handling of WAGNER Powder Spray Devices 4.2.3 Grounding the Device 4.2.4 Product Hoses 4.2.5 Electrical Connection Cables 4.2.6 Cleaning and Flushing 4.2.7...
  • Page 4 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 Transportation Assembly Electrical Connection 6.6.1 MCS 1 Stand-alone/PrimaTech 6.6.2 Connecting 2 Reciprocators 6.6.3 Connecting 4 Reciprocators 6.6.4 Connecting the Reciprocator 6.6.5 Setting Up the Frequency Converter Determination of the Number of Guns Correct Number of Counterweights 6.8.1...
  • Page 5 VU 3 Spray Gun Assemblies 12.5 Controller Accessories (only VU1/VU 2) 12.6 CAN Bus Cable 12.7 RS 8 Roller Set (Only VU 1 and VU 2) 12.8 Grease Lubrication Maintenance Set SPARE PARTS 13.1 How Can Spare Parts Be Ordered? 13.2...

  • Page 6: About These Instructions

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel.

  • Page 7: Languages

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 LANGUAGES The operating manual is available in the following languages: Original operating manual Language Order no. German 2330731 Translation of the original operating manual Language Order no. Language Order no. English...

  • Page 8: Terminology For The Purpose Of This Manual

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL Cleaning Cleaning Manual cleaning of devices and device parts with cleaning agent Flushing Internal flushing of paint-wetted parts with compressed air Personnel qualifications Trained person...

  • Page 9: Correct Use

    Follow the instructions in the operating manual. FOR USE IN POTENTIALLY EXPLOSIVE AREAS The VU 1/VU 2/VU 3 reciprocator can be used in areas subject to explosion hazards (Zone 22) (see Explosion Protection Identification, Chapter 3.1). In explosion hazard areas, only use approved explosion-proof electrical devices.

  • Page 10: Identification

    Risk of injury and damage to the device. Only connect the reciprocator to original WAGNER devices. The reciprocator type series VU 1, VU 2 and VU 3 can be controlled with the following controllers: – MCS 1 movement control module (stand-alone operation) –...

  • Page 11: Basic Safety Instructions

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention regulations.

  • Page 12: A Safe Work Environment

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 4.1.2 A SAFE WORK ENVIRONMENT Danger due to dust formation! Severe or fatal injuries due to explosion danger or inhalation, swallowing or contact with the skin or eyes. The floor in the working area must be electrostatically conductive (measurements according to EN 1081 and EN 61340-4-1).

  • Page 13: Safety Instructions For The Personnel

    For sufficient health and environmental safety: Operate the device in a powder coating booth or on a spraying wall with the ventilation (extraction) switched on. 4.2.2 SAFE HANDLING OF WAGNER POWDER SPRAY DEVICES Danger due to dust formation! Do not point spray guns at people.

  • Page 14: Grounding The Device

    Danger due to damaged product hoses! The product hose may cause dangerous injuries. Use only an original WAGNER powder hose. Make sure that the hoses are laid only in suitable places. Hoses should not be laid in the following places under any circumstances: –...

  • Page 15: Electrical Connection Cables

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 4.2.5 ELECTRICAL CONNECTION CABLES Risk caused by improperly laid cables! Risk of injury and damage to the device. Properly lay connection cables and check them regularly. Immediately replace damaged connection cables.

  • Page 16: Maintenance And Repair

    4.2.7 MAINTENANCE AND REPAIR Danger due to improper maintenance and repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories.

  • Page 17: Description

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 DESCRIPTION DESIGN OF THE VU 1 RECIPROCATOR P_01791 Designation 1 Stand 2 Upper stop 3 Gun mounting carriage 4 Counterweight carriage 5 Drive belt 6 Lower stop 7 Electronic switchbox 8 Motor with gear unit...

  • Page 18: Design Of The Vu 2 Reciprocator

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 DESIGN OF THE VU 2 RECIPROCATOR P_02863 Designation 1 Stand 2 Upper stop 3 Gun mounting carriage 4 Counterweight carriage 5 Drive belt 6 Lower stop 7 Electronic switchbox 8 Motor with gear unit...

  • Page 19: Design Of The Vu 3 Reciprocator

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 DESIGN OF THE VU 3 RECIPROCATOR P_04287 Designation 1 Stand 2 Upper stop 3 Gun mounting carriage 4 Counterweight carriage 5 Drive belt 6 Lower stop 7 Electronic switchbox 8 Motor with gear unit...

  • Page 20: Mode Of Operation

    VARIANTS Order no. Designation 2327615 Reciprocator, VU 1-1800 (height of stroke 1800 mm; 70.87 inches) 2327616 Reciprocator, VU 1-2400 (height of stroke 2400 mm; 94.49 inches) 2327617 Reciprocator, VU 1-3000 (height of stroke 3000 mm; 118.11 inches) 2363696 Reciprocator, VU 2-1800 (height of stroke 1800 mm;...

  • Page 21: Data

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 DATA 5.7.1 TECHNICAL DATA VU 1-1800 VU 1-2400 VU 1-3000 VU 2-1800 VU 2-2400 VU 3-2000 Minimum stroke 100 mm; 3.94 inch Maximum stroke 1800 mm; 2400 mm; 3000 mm; 1800 mm;...

  • Page 22: Vu 1 Dimensions

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 Ambient conditions: Operating temperature range 0–45 °C; 32–113 °F Maximum air humidity 80 % 5.7.2 VU 1 DIMENSIONS P_01801 Measurements in mm Type VU 1–1800 VU 1–2400 VU 1–3000 Total/overall height A 2935 mm;...

  • Page 23: Vu 2 Dimensions

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 5.7.3 VU 2 DIMENSIONS 288.5 P_02850 Measurements in mm Type VU 2–1800 VU 2–2400 Total/overall height A 2878 mm; 113.31 inch 3478 mm; 136.93 inch Stroke/traveling distance B 1800 mm; 70.87 inch...

  • Page 24: Vu 3 Dimensions

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 5.7.4 VU 3 DIMENSIONS P_04286 Measurements in mm ACCESSORIES Only the accessories listed in Chapter of this operating manual may be used on the VU 1, VU2 or VU3 reciprocator.

  • Page 25: Assembly And Commissioning

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 ASSEMBLY AND COMMISSIONING TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL The assembly and commissioning personnel must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

  • Page 26: Transportation

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 TRANSPORTATION WARNING Parts have high weights and centers of gravity! Risk of injury and damage to the device. Only use appropriate lifting tackle (fork lift) for assembly. The reciprocator should not be lifted by the moving parts or the geared motor.

  • Page 27: Assembly

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 ASSEMBLY P_01799 The automatic movement system must be professionally anchored to the foundation or mounted on the shifting unit. Procedure: 1. Position the sliding table at the intended location and mount it properly (see HU 1 operating manual).
  • Page 28 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 P_01800 12. Ground the sliding table and reciprocator. 13. Connect electric cable and bus cable (see Chapter 6.6). 14. The device is now ready for operation and can be started via the controller.

  • Page 29: Electrical Connection

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 ELECTRICAL CONNECTION 6.6.1 MCS 1 STAND-ALONE/PRIMATECH Designation 1 CAN bus termination 2 Reciprocator 3 Sliding table 4 Booth 5 Voltage supply 6 CAN bus 7 MCS 1...

  • Page 30: Connecting 2 Reciprocators

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 6.6.2 CONNECTING 2 RECIPROCATORS The CAN bus topology is such that the line network has a connection on both ends. The CAN bus connection is routed from the control cabinet, via the reciprocators and sliding tables, all the way to the last reciprocator or sliding table, where the CAN connection terminates.

  • Page 31: Connecting 4 Reciprocators

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 6.6.3 CONNECTING 4 RECIPROCATORS The CAN bus topology is such that the line network has a connection on both ends. The CAN bus connection is routed from the control cabinet, through the moving devices, all the way to the last moving device, where the CAN terminates.

  • Page 32: Connecting The Reciprocator

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 6.6.4 CONNECTING THE RECIPROCATOR WARNING Danger from electric current! Danger to life and risk of injury. Before connecting the device, ensure that the external controller is switched off and the emergency stop button is actuated.
  • Page 33 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 P_01976 Procedure: 1. De-energize the device. 2. Secure it against being switched back on. 3. Ensure that it is de-energized. 4. Secure/fasten the lifting slide so it cannot move. 5. Switch the electrical power supply off.

  • Page 34: Setting Up The Frequency Converter

    Danger of damage to the device. Load capacity of the attachment bracket must not exceed 79 kg; 174.17 lbs for VU 1 and 33 kg; 73 lbs for VU 2 and 160 kg; 352.74 lbs for VU 3 (see chapter Technical Data).

  • Page 35: Correct Number Of Counterweights

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 CORRECT NUMBER OF COUNTERWEIGHTS 6.8.1 VU 1 RECIPROCATOR Total load* Number of Total load* Number of Total load* Number of [kg] counterweights [kg] counterweights [kg] counterweights to be installed to be installed to be installed 1.1 kg**...

  • Page 36: Vu 2 Reciprocator

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 6.8.2 VU 2 RECIPROCATOR Total load* Number of Total load* Number of Total load* Number of [kg] counterweights [kg] counterweights [kg] counterweights to be installed to be installed to be installed 0.5 kg**...
  • Page 37 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 Total load* Number of Total load* Number of Total load* Number of [kg] counterweights [kg] counterweights [kg] counterweights to be installed to be installed to be installed 2.2 kg** 2.2 kg** 2.2 kg**...

  • Page 38: Mounting The Additional Weights

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 MOUNTING THE ADDITIONAL WEIGHTS Depending on the number of mounted guns, a corresponding number of counterweights must be mounted on the reciprocator (see chapter and 6.8). VU 1 VU 2 VU 3...

  • Page 39: Adjustment Of The Upper And Lower Stops

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 6.10 ADJUSTMENT OF THE UPPER AND LOWER STOPS VU 1 VU 2 VU 3 P_04289 Procedure: 1. Loosen bolts (1) on the top and bottom limit stop. 2. Set the top and bottom limit stops in such a way that the guns cannot touch the booth wall.

  • Page 40: Vu 1 Gun Arrangement

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 6.11 VU 1 GUN ARRANGEMENT 6.11.1 LONG STROKE GUN ARRANGEMENT FOR 2-4 GUNS P_04280 2 to 4 guns horizontally 6.11.2 LONG STROKE GUN ARRANGEMENT FOR 5-8 GUNS 5 to 8 guns horizontally –...

  • Page 41: Gun Arrangement In Multiple Levels

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 6.11.3 GUN ARRANGEMENT IN MULTIPLE LEVELS P_04282 Guns horizontal, 2 levels Guns horizontal, 3 levels – Ideally there should be the same number of guns on the left as on the right 6.11.4 GUN ARRANGEMENT FOR SHORT STROKE APPLICATIONS...

  • Page 42: Vu 2 Gun Arrangement

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 6.12 VU 2 GUN ARRANGEMENT 6.12.1 LONG STROKE GUN ARRANGEMENT FOR 2-4 GUNS P_04280 2-4 guns 6.12.2 LONG STROKE GUN ARRANGEMENT FOR 5-6 GUNS P_04284 5-6 horizontal guns, 2 levels – The maximum number of guns depends upon the maximum load and acceptable flexing of the support –...

  • Page 43: Gun Arrangement For Short Stroke Applications

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 6.12.3 GUN ARRANGEMENT FOR SHORT STROKE APPLICATIONS P_04285 Guns vertical, on one side Guns vertical, on both sides – Guns optionally on the right or left side – No more than 7 guns...

  • Page 44: Grounding

    For safety reasons, the reciprocator must be properly grounded. The grounding takes place through the connection of the grounding cable on the grounding connection of the reciprocator (see Chapter 6.5). For this, WAGNER recommends the use of a copper cable of at least 4 mm with adequate mechanical strength.

  • Page 45: Grounding The Powder Coating System

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 6.13.1 GROUNDING THE POWDER COATING SYSTEM P_01614 1 Only use mains cables with grounding strand! 2 Connect grounding cable with booth and signal ground! 3 Remove all paint from hooks and other hanger parts!

  • Page 46: Operation

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 OPERATION TRAINING THE OPERATING PERSONNEL The operating personnel must be qualified to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures.

  • Page 47: Cleaning And Maintenance

    Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 48: Safety Checks And Maintenance Intervals

    The maintenance intervals should be adapted by the operator depending on the level of use and if necessary the level of soiling. If in doubt, we recommend contacting WAGNER's specialist personnel. Note: The available wearing part sets for the VU 1 reciprocator are listed in the "Wearing Part Sets" chapter. Frequency of Activity...

  • Page 49: Checking And Adjusting The Belt Tension (Visual Inspection)

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 CHECKING AND ADJUSTING THE BELT TENSION (VISUAL INSPECTION) WARNING Unauthorized commissioning! Risk of injury and damage to the device. The cover has to be removed during setup work. Ensure that the system cannot be accidentally turned on without authorization! Note: The following instructions on belt tension apply to all device heights.

  • Page 50: Setting The Belt Tension

    2. Using a torque wrench, tighten bolt (2) with the torques listed below. The use of a USAG 824A/2.5 torque wrench is recommended. Reciprocator, VU 1–1800 = 1.6 Nm; 1.18 lb ft Reciprocator, VU 1–2400 = 1.7 Nm; 1.25 lb ft Reciprocator, VU 1–3000 = 1.8 Nm;...
  • Page 51 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 Procedure: 1. Using an Allen wrench, open bolts (1) by one revolution. 2. Next, tighten the drive belt to the extent that it can still be deflected by hand with little effort.
  • Page 52 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 8.3.2.2 SETTING THE BELT TENSION FOR VU 2 P_02856 Procedure: 1. Remove lower cover at rear. 2. Move the guns all the way up. 3. Remove cover on counterweight (if necessary).
  • Page 53 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 8.3.2.3 SETTING THE BELT TENSION FOR VU 3 P_04290 Procedure: 1. Using an Allen wrench, open bolts (1) by one revolution. 2. Using a torque wrench, tighten screw (2) with the torques listed below.
  • Page 54 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 Procedure: 1. Using an Allen wrench, open bolts (1) by one revolution. 2. Next, tighten the drive belt to the extent that it can still be deflected by hand with little effort.

  • Page 55: Checking And Adjusting The Belt Tension (Measuring Device)

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 CHECKING AND ADJUSTING THE BELT TENSION (MEASURING DEVICE) WARNING Unauthorized commissioning! Risk of injury and damage to the device. The cover has to be removed during setup work. Ensure that the system cannot be accidentally turned on without authorization! Note: The following instructions on belt tension apply to all device heights.

  • Page 56: Checking The Belt Tension

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 8.4.1 CHECKING THE BELT TENSION Procedure: 1. Switch off the reciprocator. 2. Remove the reciprocator's front cover. 3. Move lifting unit into position such that the free belt length between the bottom belt pulley and the clamping plate on the lifting unit is 1000 mm;...

  • Page 57: Replace The Ball-Bearing Guides

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 REPLACE THE BALL-BEARING GUIDES VU 1 VU 2 VU 1 VU 3 P_04291 Procedure: 1. Switch off the system using the emergency stop button. 2. Remove the front protective cover. 3. Mechanically secure the lifting slide (1).

  • Page 58: Filling Up The Oil Tank Of The Ball-Bearing Guides (Only Vu1 And Vu2)

    The ball-bearing guides can also be lubricated with grease via the available grease nipple. The respective maintenance set can be ordered using order no. 2384182. Scope of delivery: Designation Order no. Maintenance set for lubricating VU 1/VU 2/VU 3 reciprocator 2384182 Consists of: Hand lever grease gun 2383786...
  • Page 59 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 Recommended grease: SKF® LGMT2 Arexon® GC300 Viscosity: 100 cSt at 40 °C Fill amount lubricant roller cage 5-6 cm3 Flow rate per grease gun stroke approx. 0.8 cm3 Maintenance interval for lubrication of roller cage...

  • Page 60: Troubleshooting And Rectification

    WAGNER devices, protective systems and safety, monitoring and control equipment may only be serviced/repaired as defined in Directive 2014/34/EC (ATEX) by trained WAGNER service personnel or skilled persons in accordance with TRBS 1203! Note national regulations! Service, repair or replacement of devices or parts of devices may only be performed...

  • Page 61: Inspections

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 10 INSPECTIONS If the system is used for electrostatic coating with ignitable coating powders, testing should be undertaken in accordance with DIN EN 50177: 2010-04 as per Table 3 and Table 4.
  • Page 62 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732...
  • Page 63 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732...

  • Page 64: Disassembly And Disposal

    – Secure system against being switched back on without authorization. Observe the operating manuals when carrying out all work. We recommend having the WAGNER system disassembled by WAGNER or another specialist. Before starting disassembly, all supply media (electric current, compressed air) must be disconnected at the connection points.

  • Page 65: Accessories

    The following basic items will be required for each reciprocator. Note: Gun holders and fastening elements are not included in the base support (see Chapter 12.2). Order no. Designation 2334258 Gun base support (only VU 1 and VU 2) P_01973 9998890 Flange clamp, V40 P_00336 2336261 Counterweight VU 1, 1.1 kg;...

  • Page 66: Fastening Elements

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 12.2 FASTENING ELEMENTS The guns are mounted on the reciprocator by means of clamps and square tube. For the vertical and horizontal construction of up to four guns, aluminum square tubes can be used.

  • Page 67: Vu1/Vu 2 Gun Assemblies

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 12.3 VU1/VU 2 GUN ASSEMBLIES Order no. Designation 2336702 Base carrier VU1/VU2, complete P_02101 2336731 Gun assembly VU1/VU2, complete Horizontal gun arrangement 4 guns in a single row P_02102 2336732 Gun assembly VU1/VU2, complete...

  • Page 68: Vu 3 Spray Gun Assemblies

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 12.4 VU 3 SPRAY GUN ASSEMBLIES Order no. Designation 2406240 U-beam, VU 3 for Z-axis unit P_04321 2414170 Base carrier, VU 3 P_03651 2414384 Base carrier VU 3, complete P_03652 2414385...

  • Page 69: Can Bus Cable

    2328555 CAN bus cable, 10 m 2328556 CAN bus cable, 15 m 2328557 CAN bus cable, 20 m 12.7 RS 8 ROLLER SET (ONLY VU 1 AND VU 2) Order no. Designation 2327628 Roller set, RS 8-600 2327629 Roller set, RS 8-900...

  • Page 71: Spare Parts

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 72: Vu 1 Drive Unit

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.2 VU 1 DRIVE UNIT...
  • Page 73 Gear unit 2328956 Drive wheel 2335356 Gear shaft 2334719 Spare drive belt, VU 1-1800 2334723 Spare drive belt, VU 1-2400 2334724 Spare drive belt, VU 1-3000 2328947 Rotary encoder, Kübler, 5020 VU 1/HU 1 2335358 Y flange bearing Wearing parts...

  • Page 74: Vu 2 Drive Unit

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.3 VU 2 DRIVE UNIT...
  • Page 75 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 Order no. Designation 2328947 Rotary encoder 2330655 Shaft for incremental encoder 2365701 Motor 2365706 Self-locking slotted nut, M24x1.5 2365702 Gear unit 2365704 Vertical drive shaft 2330653 Counter bracket, d25 2365705 Drive wheel...

  • Page 76: Vu 3 Drive Unit

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.4 VU 3 DRIVE UNIT...
  • Page 77 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 Order no. Designation 2407736 Gear unit, FRT85 2407737 Gear shaft 2407752 Y flange bearing 2407738 Drive wheel 2407701 Spare drive belt, VU 3-2000 2407698 Counter bracket, d30 2407734 Motor 2328947 Rotary encoder, Kübler...

  • Page 78: Vu 1 Deflection Unit

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.5 VU 1 DEFLECTION UNIT P_01803 Order no. Designation 2330668 Deflection axis 2328953 Ball-bearing, 6205-2RSH 2328959 Drive belt disc 2330669 Circlip, D26 Wearing parts...

  • Page 79: Vu 2 Deflection Unit

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.6 VU 2 DEFLECTION UNIT P_02859 Order no. Designation 2365709 Deflection axis 2365707 Ball bearing, 6005-2RS1 2365708 Drive belt disc 2330669 Circlip, D26 Wearing parts...

  • Page 80: Vu 3 Deflection Unit

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.7 VU 3 DEFLECTION UNIT P_04294 Order no. Designation 2407754 Deflection axis 2407753 Drive belt disc 2407701 Spare drive belt, VU 3-2000 2407755 Ball bearing, 6306-2RS1 2407691 Circlip, D30 Wearing parts...

  • Page 82: Vu 1 Guide Unit

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.8 VU 1 GUIDE UNIT...
  • Page 83 Designation 2328941 Roller cage guide, VU 1/HU 1 2330675 Spacer bolt 2330683 Guide rail, VU 1-1800 (L = 2350 mm) 2335420 Guide rail, VU 1-2400 (L = 2950 mm) 2335422 Guide rail, VU 1-3000 (L = 3350 mm) 2335419 Perforated rail (VU 1–1800) 2335419 Perforated rail (VU 1–2400)

  • Page 84: Vu 2 Guide Unit

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.9 VU 2 GUIDE UNIT...
  • Page 85 Perforated rail (L=1800) 2335419 Perforated rail (L=2400) 2330683 Guide rail, VU 2 (L=1800) 2335420 Guide rail, VU 2 (L=2400) 2328941 Roller cage guide, VU 1/HU 1 2330673 Clamping plate for drive belt 2338661 Oil tank 2396174 Guide bearer, VU 2 Wearing parts...

  • Page 86: Vu 3 Guide Unit

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.10 VU 3 GUIDE UNIT P_04295 Order no. Designation 2407695 Guide rail, VU 3 (L=2800) 2407693 Roller cage guide 2407697 Drive belt distance piece 2407692 Clamping plate for drive belt 2407699...

  • Page 87: Vu 1 Counterweight

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.11 VU 1 COUNTERWEIGHT P_01805 Order no. Designation 2336261 Counterweight, VU 1 2328946 Counterweight guide element, VU 1...

  • Page 88: Vu 2 Counterweight

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.12 VU 2 COUNTERWEIGHT P_02861 Order no. Designation 2363697 Counterweight, VU 2 2328946 Counterweight guide element...

  • Page 89: Vu 3 Counterweight

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.13 VU 3 COUNTERWEIGHT P_04296 Order no. Designation 2328946 Counterweight guide element 2365595 Distance ring 2406180 Counterweight, VU 3 2407696 Clamping plate for drive belt...

  • Page 90: Vu 1 Reciprocator Column

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.14 VU 1 RECIPROCATOR COLUMN P_01971...
  • Page 91 2335376 Rear cover plate, VU 1–3000 2330682 Plate for stop 2330679 Front cover plate, VU 1-1800 (L = 2770 mm) 2335596 Front cover plate, VU 1-2400 (L = 3370 mm) 2335597 Front cover plate, VU 1-3000 (L = 3970 mm)

  • Page 92: Vu 2 Reciprocator Column

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.15 VU 2 RECIPROCATOR COLUMN P_02862 Order no. Designation 2365747 Rear cover, VU 2-1800 2365745 Rear cover, VU 2-2400 2365748 Front cover, VU 2-1800 2365746 Front cover, VU 2-2400 2365696 Sealing profile, VU 2-1800...

  • Page 93: Vu 3 Reciprocator Column

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 13.16 VU 3 RECIPROCATOR COLUMN P_04297...

  • Page 94: Vu 1 Wearing Part Sets

    2407732 Inverter 13.17 VU 1 WEARING PART SETS Order no. Designation 2365454 Wearing part set 2000h, VU 1-1800 /VU 1-2400 / VU 1-3000 2365456 Wearing part set 4000h, VU 1-1800 2365458 Wearing part set 4000h, VU 1-2400 2365459 Wearing part set 4000h, VU 1-3000...
  • Page 95 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 Wearing part set 4000h, VU 1-3000 Order no. Designation 2328941 Roller cage guides 2328946 Counterweight guides 2328956 Lower drive wheel, VU 1 2334724 Replacement drive belt, VU 1–3000 2335358 Lower Y-flange bearing...

  • Page 96: Declaration Of Incorporation

    No. 1.1.4, 1.2.4.1, 1.2.4.3, 1.2.4.4, 1.2.5, 1.2.6, 1.3.7, 1.3.8, 1.5.6, 1.5.16, 1.7.1.2 Declaration of incorporation The installation declaration is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2413836...

  • Page 97: Electrical Connection Plans For Vu 1/Vu

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 15 ELECTRICAL CONNECTION PLANS FOR VU 1/VU 2 P_01838...
  • Page 98 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 2 - AKT 3 - GND 5 - LOW 4 -HI 1 - SCH 2 - AKT 3 - GND 5 - LOW 4 -HI 1 - SCH P_01839...
  • Page 99 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 16 ELECTRICAL CONNECTION PLANS FOR VU 3 P_04298...
  • Page 100 VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 P_04299...

  • Page 101: Installation Example Axis System On Vu

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 17 INSTALLATION EXAMPLE AXIS SYSTEM ON VU 3 For details on the axis system, observe the superordinate operating manual of the axis system. 17.1 COMPONENTS P_04351 Measurements in mm Designation 1 U-beam for Z-axis unit (see Chapter 17.2)

  • Page 102: U-Beam For Z-Axis Unit

    VU 1/VU 2/VU 3 VERSION 03/2020 ORDER NUMBER DOC2330732 17.2 U-BEAM FOR Z-AXIS UNIT P_04324 Designation Screw, M8x20 Plain washer, M8 Mounting plate...
  • Page 104 Order no. 2330732 Edition 03/2020 ts-powder@wagner-group.com www.wagner-group.com...

This manual is also suitable for:

Vu 2Vu 3

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