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Synthes Compact Air Drive II Instructions For Use Manual
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Synthes Compact Air Drive II Instructions For Use Manual

Synthes Compact Air Drive II Instructions For Use Manual

Air-driven universal power tool system for traumatology, endoprosthetics, and the spine
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Download this manual See also: Instructions for Use Manual, User Manual
Instructions
for Use
Compact Air Drive II. Air-driven
Universal Power Tool System
for Traumatology, Endoprosthetics,
and the Spine.

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Summary of Contents for Synthes Compact Air Drive II

  • Page 1 Compact Air Drive II. Air-driven Universal Power Tool System for Traumatology, Endoprosthetics, and the Spine. Instructions for Use...

  • Page 3: Table Of Contents

    Contents Introduction General Information System Specifications Using the Compact Air Drive II Handpiece Attachments Care and Maintenance General Information Preparation for Cleaning and Disinfection Cleaning and Disinfection Lubrication Inspection and Sterilization Troubleshooting Ordering Information Synthes...

  • Page 4: Introduction

    General Information Intended use Synthes is not responsible for damage arising from improper The Compact Air Drive II is an air-driven power tool for use in use or technical service rendered by unauthorized parties. traumatology, endoprosthetics and spinal column surgery.
  • Page 5 6–7 bar (max. 10 bar) Atmospheric pressure: pressure: 500–1060 hPA 500–1060 hPA Cannulation: 3.2 mm Noise level in operating position: 72 dB(A) Handpiece vibration: <2.5 m/s May not be stored or operated in explosive atmospheres. Subject to technical modifications. Synthes...

  • Page 6: Using The Compact Air Drive

    Simultaneously pull the top trigger to immediately switch to reverse. Safety system The Compact Air Drive II has a safety system that prevents the drive from being accidentally started. To lock the unit, turn the softmode switch fully clockwise to the “OFF“ position. To unlock it, turn the softmode switch counterclockwise to the desired power level.
  • Page 7 Shove the female hose coupling onto the male hose cou- pling until it locks into place. The coupling will lock by itself with an audible click. Removing the compressed air hose Disconnect the hose by pulling back the hose coupling sleeve. Synthes...
  • Page 8 Using the Compact Air Drive II Attachments Mounting the attachments Insert the desired attachment into the attachment coupling of the handpiece until it engages. Do not press the release button for the attachment coupling when mounting the attachments. Ensure that the attachment is correctly held in the attach- ment coupling by pulling on it slightly.
  • Page 9 Pull on the tool to make sure that it is correctly locked in the coupling. Removing cutting tools: First slide the coupling sleeve on the attachment to the rear in the direction of the arrow, and then remove the tool. Synthes...
  • Page 10 Using the Compact Air Drive II Drill Chuck with key (511.730) Attaching cutting tools: Open the jaws of the chuck with the provided key (510.190) or by hand by turning the two moveable parts against each other to the right (clockwise).
  • Page 11 Wire to the desired length, and pull the lever against the handle. Removing the Kirschner Wire from the bone: To remove the Kirschner Wire from the bone, grip it with the tension lever and pull it out of the bone while pressing both triggers for reverse. Synthes...
  • Page 12 Using the Compact Air Drive II Attachment for Acetabular and Medullary Reaming (511.785) Attaching cutting tools: Insert the tool into the opening of the Attachment for Acetabular and Medullary Reaming, and press both parts together until they lock. Removing cutting tools: First pull back the movable ring on the attachment, and then remove the tool.
  • Page 13 Then slide back the movable ring on the attachment to secure the drill bit. Check that the drill bit is correctly locked in the coupling by pulling it slightly. Removing: Follow the same procedure in reverse. Synthes...
  • Page 14 Caution – Only special 3-flute spiral drill bits can be used. Your Synthes representative will be glad to provide you with additional information on which drill bits can be used. – Handle the Radiolucent Drive with great care. Do not allow contact between the drill bit and the medullary nail.
  • Page 15 Oscillating Drill Attachment (511.200) The Oscillating Drill Attachment (511.200) can be used on the Compact Air Drive II together with the AO/ASIF Quick Coupling (511.750). Mounting the attachment: Slide the Oscillating Drill Attachment from the front over the quick coupling (511.750) up to the stop (Fig. 1). Rotate the...
  • Page 16 Using the Compact Air Drive II Oscillating Saw Attachment (511.800) Mounting the attachment: Shove the attachment onto the tool. There is a noticeable resistance. The attachment then clicks into place to show that the coupling was successful. Once the attachment is mounted, reverse is automatically blocked.
  • Page 17 4°. If you want a greater deflection, turn the adjusting lever toward “MAX“ (5°). When the adjuster lever is set to “MIN”, there is a deflection of 2.5°. Maximum sawing power is obtained in the centre position. Synthes...
  • Page 18 Using the Compact Air Drive II Oscillating Saw Attachment II (511.801) Mount and remove the attachment in the same manner as Oscillating Saw Attachment 511.800. Changing saw blades: 1. Open the saw blade quick coupling by rotating the fixa- tion knob counter-clockwise.
  • Page 19 (the slot of the lock knob and saw blade coupling are axially offset). Check if the saw blade is seated tightly by pulling in a lengthwise direction. Synthes...
  • Page 20 Imprecise cuts arise due to used blades, excess pressure, or jamming the saw blade. Instructions for handling saw blades Synthes recommends using a new blade for each operation to ensure that the saw blade is optimally sharp and clean. The following risks are associated with used blades: –...
  • Page 21 Follow the surgical technique of the respective locked plating system. Caution: The Torque Limiter must be annually serviced and recalibrated by Synthes. Note the information on the test certificate in the packaging. The user is responsible for following the calibration schedule. Synthes...
  • Page 22 Using the Compact Air Drive II Angular Drive Unit for Medullary Reaming (510.200) Mounting the attachment: Use the Angular Drive Unit for Medullary Reaming together with the Attachment for Acetabular and Medullary Reaming (511.785 or 511.786). Before mounting the drive, remove its locking screw by turning it counter-clockwise.
  • Page 23 After the tool has been fully inserted, release the coupling sleeve. Check that the tool is properly locked in the adapter by gently pulling on it. Removing cutting tools: First shove the coupling sleeve on the adapter toward the rear, and then remove the tool. Synthes Synthes...

  • Page 24: Care And Maintenance

    If not stated otherwise, the following reprocessing steps apply to the entire Compact Air Drive II product line. Deter- gents used on the products will make contact with the following materials: Stainless steel, aluminum, plastic, and rubber seals.

  • Page 25: Preparation For Cleaning And Disinfection

    – Make sure that no cleaning solution enters the machine’s air inlet. – Do not use pointed objects for cleaning. – When cleaning the unit, do not insert objects into the inlet and outlet holes for the air connector since this would damage the microfilter. Synthes...

  • Page 26: Cleaning And Disinfection

    (519.400). 4. Coupling sleeves, sliding sleeves and similar difficult-to- access locations require special attention. 5. Rinse the unit and accessories with clear water and then dry with an absorbent cloth. Synthes Compact Air Drive II Instructions for Use...
  • Page 27 (036.000.101). (519.596). – Power Tools (especially seals and bearings) are exposed to 2. Seal the air hoses with the Synthes coupling by joining greater stress in machine washing than when they are the inlet and outlet. cleaned manually. For this reason, power tools must be 3.

  • Page 28: Lubrication

    Care and Maintenance Lubrication Lubricating the Power Tool – After each use, apply around 5 drops of the Synthes special oil (oil dispenser 519.970) into the air inlet of the cleaned power tool. – Connect the handpiece to a single hose, or to a double hose using the adapter for oiling (519.790).
  • Page 29 Lubricating the attachments After each use, lubricate all moving parts of the attachments with 1–2 drops of Synthes special oil (519.970). Distribute the oil by moving the parts, and remove excess oil with a cloth. Caution – To ensure a long service life and reduce repairs, the power tool and all attachments must be lubricated after each use.

  • Page 30: Inspection And Sterilization

    Packaging local conditions. – We recommend the Synthes Vario Case (689.200) or steril- izing trays in combination with double-layer sterile paper. – Sterile containers can also be used. Please follow the man- Storage ufacturer’s instructions.
  • Page 31 Press trigger several times; clean and after releasing the trigger. of blood, etc. oil according to instructions. Use only Synthes Special Oil (Oil Dispenser 519.970). Attachments cannot be coupled The locking pin on the attachment Lock the power tool. Remove particles to the tool.
  • Page 32 (for saw attachment 511.800). If the recommended solutions do not work, send the power tool to your Synthes service center. For further technical questions or information on our services, please contact your Synthes representative. Synthes...
  • Page 33 Art. No. Art. No. Usable length Thickness of 519.790 Lubrication adapter non-sterile sterile in mm cut in mm 519.970 Oil dispenser with Synthes special oil 511.905 511.905S 1.05 689.200 Vario Case ™ for Compact Air Drive, without lid, 511.907 511.907S 1.05 without contents 511.909...
  • Page 34 3.5 with centering tip 511.416 511.416S 3.6 with centering tip 511.417 511.417S 4.0 with centering tip 511.418 511.418S 4.5 with centering tip 511.431 511.431S 3.2 with centering tip 511.432 511.432S 4.0 with centering tip Synthes Compact Air Drive II Instructions for Use...
  • Page 36 Presented by:...