Synthes Compact Air Drive II Instructions For Use Manual
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Synthes Compact Air Drive II Instructions For Use Manual

Air-driven universal power tool system for traumatology, endoprosthetics, and spine
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Air-driven Universal Power Tool System for
Traumatology, Endoprosthetics, and Spine
Compact Air Drive II
Instructions for Use

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Summary of Contents for Synthes Compact Air Drive II

  • Page 1 Air-driven Universal Power Tool System for Traumatology, Endoprosthetics, and Spine Compact Air Drive II Instructions for Use...

  • Page 3: Table Of Contents

    • Manual Cleaning Instruction • Automated Cleaning Instruction with Manual Pre-cleaning Maintenance and Lubrication Inspection and Function Test Packaging, Sterilization and Storage Repairs and Technical Service Disposal of Waste Troubleshooting System Specifications Ordering Information Compact Air Drive II Instructions for Use DePuy Synthes...

  • Page 4: Introduction

    Cutting tools must The Compact Air Drive II System is only to be used for pa- be cooled with irrigation fluid to prevent heat necrosis.
  • Page 5 Synthes cutting tools and lubricants or improper storage and transport. Accessories /Scope of delivery The main components in the Compact Air Drive II Sys- The manufacturer excludes liability for damage resulting tem are the handpiece, the air hose and attachments from improper use, neglected or unauthorized mainte- and accessories.

  • Page 6: Explanation Of Symbols Used

    The device meets the requirements of direc- tive 93/42/EEC for medical devices. It is au- thorized by an independent notified body for 0123 which it bears the CE symbol. DePuy Synthes Compact Air Drive II Instructions for Use...

  • Page 7: Handpiece

    Simultaneously pull the top trigger 4 to immediately switch to reverse mode. Safety system The Compact Air Drive II has a safety system that pre- vents the drive from being accidentally started. To lock the unit, turn the softmode switch 5 fully clock- wise to the “OFF“...

  • Page 8: Startup Of The Compact Air Drive Ii System

    • Always check correct functioning before use on patient. • Always have a back-up system to prevent problems in­case­of­deficient­system.­ • Always wear personal protective equipment (PPE) including safety goggles when working with the Compact air Drive II system. DePuy Synthes Compact Air Drive II Instructions for Use...

  • Page 9: Attachments

    • If the reamer head blocks, the speed trigger is released immediately. • The correct function of the speed trigger (imme- diate stop of the system when the trigger is re- leased) is checked before the reaming process. Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 10 Pull on the tool to make sure that it is cor- rectly locked in the coupling. Removing cutting tools: First slide the coupling sleeve on the attachment to the rear in the direction of the arrow, and then remove the tool. DePuy Synthes Compact Air Drive II Instructions for Use...
  • Page 11 Make sure that the shaft remains in the middle be- tween the clamps of the chuck. Removing cutting tools: Open the chuck jaws by turning the ring counter-clock- wise, and remove the tool. Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 12 Removing the Kirschner Wire from the bone: To remove the Kirschner Wire from the bone, grip it with the tension lever and pull it out of the bone while press- ing both triggers for reverse. DePuy Synthes Compact Air Drive II Instructions for Use...
  • Page 13 Insert the tool into the opening of the Attachment for Acetabular and Medullary Reaming, and press both parts together until they lock. Removing cutting tools: First pull back the movable ring on the attachment, and then remove the tool. Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 14 • To protect the gears, the Radiolucent Drive is tient safety. equipped with a slip clutch that disengages in case of an overload and emits an audible rattling. DePuy Synthes Compact Air Drive II Instructions for Use...
  • Page 15 For further information on the Radiolucent Drive and on the special 3-flute spiral drill bits please consult the relevant Instructions for Use (036.000.150) or your local Synthes office. Figure 3 Figure 4 Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 16 Using the Compact Air Drive II Oscillating Drill Attachment (511.200) The Oscillating Drill Attachment (511.200) can be used on the Compact Air Drive II together with the AO/ASIF Quick Coupling (511.750). Mounting the attachment: Slide the Oscillating Drill Attachment from the front over the quick coupling (511.750) up to the stop (Fig. 1).
  • Page 17 3. Insert the new saw blade by exerting a slight pressure against the screw head and then adjusting it to the position required. The saw blades can be locked in different positions. 4. Retighten the screw with the key (518.090). Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 18 To adjust the deflection, turn the adjuster lever to the desired deflection. “Min” corresponds to a deflection of 2.5°, “Max” to 5°, and the neutral position equals 4° of deflection. Maximum sawing power is obtained in the center position. DePuy Synthes Compact Air Drive II Instructions for Use...
  • Page 19 4. Lock the saw blade coupling by tightening the fixation knob clockwise. Make sure that the fixation knob is firmly tightened. Otherwise the screw can loosen during use causing the saw blade to vibrate. Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 20 (the slot of the lock knob and saw blade coupling are axially offset). Check if the saw blade is seated tightly by pulling in a lengthwise direction. DePuy Synthes Compact Air Drive II Instructions for Use...
  • Page 21 • Necrosis caused by excessive heat build-up • Infection caused by residue • Extended cutting time from poor sawing performance Precaution: Saw blades labeled “Single Use” should not be used repeatedly because of cleaning prob- lems. Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 22 The user is responsible for following the calibration schedule. If proper maintenance is not provided the device is potentially out of calibration respectively the torque limit could not be within the declared range of limit. DePuy Synthes Compact Air Drive II Instructions for Use...
  • Page 23 Attachment for Acetabular and Medullary Reaming that is coupled to the Compact Air Drive II. Rotate the drive unit to achieve the optimum grip, and lock it in place by tightening the locking screw clockwise.
  • Page 24 Check that the tool is properly locked in the adapter by gently pulling on it. Removing cutting tools: First shove the coupling sleeve on the adapter toward the rear, and then remove the tool. DePuy Synthes Compact Air Drive II Instructions for Use...

  • Page 25: General Information

    For more information about Care and Maintenance, CJD after surgery and/or follow the current national please refer to the Compact Air Drive II Care and Main- recommendations. tenance Poster (038.000.017).

  • Page 26: Preparation Prior To Cleaning

    Double Air Hose with the seal nipple 519.610 (519.596) 519.630 519.650 BOC/Schrader Double Air Hoses Connect both sides of the BOC/ Schrader Air Hose with the seal nipple 519.511 (519.591 or 519.592). 519.531 DePuy Synthes Compact Air Drive II Instructions for Use...

  • Page 27: Cleaning And Disinfection

    (265 mm) (78 mm) (61 mm) Cleaning brush (519.400) Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 28 9. Final rinse with de-ionized/purified water Final rinse with deionized or purified water for a mini- mum of 2 minutes. 10. Dry Dry device using a soft lint-free cloth or medical grade compressed air. DePuy Synthes Compact Air Drive II Instructions for Use...

  • Page 29: Automated Cleaning Instruction With Manual Pre-Cleaning

    Make sure that no solution en ters the hose. Precaution: Clean all movable parts in opened or unlocked position. (265 mm) (78 mm) (61 mm) Cleaning brush (519.400) Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 30 Manipulate all moving parts such as triggers, sliding (519.596). sleeves, attachment release rings, saw blade coupling, Seal the air hoses with the Synthes coupling by joining locking knob for the saw blade quick coupling and the inlet and outlet. switches under running cold tap water to loosen and Use sealing nipples (519.591, 519.596 or 519.592) to...
  • Page 31 Therefore, devices must be properly lubri- cated after automated cleaning. Furthermore, the device must be serviced at least once per year as specified­under­the­section­“Repairs­and­Technical­ Services”. Compact Air Drive II Instructions for Use DePuy Synthes...

  • Page 32: Maintenance And Lubrication

    For detailed information, please refer to the Compact Air Drive II Care and Maintenance Poster (038.000.017). Lubricating the Power Tool • After each use, apply around 5 drops of the Synthes special oil (oil dispenser 519.970) into the air inlet of the cleaned power tool.
  • Page 33 Lubricating the attachments After each use, lubricate all moving parts of the attach- ments with 1– 2 drops of Synthes special oil (519.970). Distribute the oil by moving the parts, and remove excess oil with a cloth. Precautions: • Failing to lubricate the parts will lead to damage and mal function, increasing the risk of harm to the user and patient.

  • Page 34: Inspection And Function Test

    For further information on inspection and function test, please refer to the CADII Care and Maintenance Poster (038.000.017). DePuy Synthes Compact Air Drive II Instructions for Use...

  • Page 35: Packaging, Sterilization And Storage

    Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 36 Use products in the order in which they are received (“first-in, first-out principle“), taking note of any expira- tion date on the label. DePuy Synthes Compact Air Drive II Instructions for Use...

  • Page 37: Repairs And Technical Service

    Repairs and Technical Service The power tool should be sent to the Synthes office for re pair if it is faulty or malfunctions. Contaminated products have to run through the com- plete reprocessing procedure before being sent to the Synthes of fice for repair or technical service.

  • Page 38: Disposal Of Waste

    The device may not be disposed of with house hold waste. To prevent damage during shipping use the original packag ing to return devices back to Synthes. If this is not possible, please contact the Synthes affiliate. Precaution:...
  • Page 39 Do not use sharp objects for this. The connection geometry at the Send attachments for repair attachments is faulty. to your Synthes representative. Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 40 (for saw attachment 511.800). If the recommended solutions do not work, send the power tool to your Synthes service center. For further technical questions or information on our services, please contact your Synthes representative. DePuy Synthes Compact Air Drive II Instructions for Use...
  • Page 41 Technical Data CAD II Handpiece (511.701) Continuously adjustable speed 0–900 rpm Weight 780 g Air consumption Approx. 250 l/min Recommended operating pressure 6–7 bar (max. 10 bar) Power output (mechanical) 120 W Cannulation  3.2 mm Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 42 72 h 85 % 60 °C; 140 °F 30 % *products have been tested according to ISTA 2A Precaution: The machine must not be stored or oper- ated in explosive atmospheres. DePuy Synthes Compact Air Drive II Instructions for Use...
  • Page 43 ***Handpiece 511.701 with 511.801 at idle speed (14 000 Osc./min) and with 6 bar ****Handpiece 511.701 with 511.902 at idle speed (12 000 Osc./min) and with 6 bar Technical data is subject to tolerances. The values are determined with Synthes saw blades. Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 44 ***Handpiece 511.701 with 511.801 at idle speed (14 000 Osc./min) and with 6 bar ****Handpiece 511.701 with 511.902 at idle speed (12 000 Osc./min) and with 6 bar Technical data is subject to tolerances. The values are determined with Synthes saw blades. DePuy Synthes Compact Air Drive II Instructions for Use...
  • Page 45 Vario Case for Compact Air Drive, without lid, without contents 689.507 Lid (stainless steel), size 1/1, for Vario Case * Can also be used to close the air intake of compressed air-operated drive units during washing. Compact Air Drive II Instructions for Use DePuy Synthes...
  • Page 48 Synthes GmbH Eimattstrasse 3 4436 Oberdorf Switzerland Tel: +41 61 965 61 11 Fax: +41 61 965 66 00 0123 www.depuysynthes.com This publication is not intended for distribution in the USA.

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