Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Datalogic Arex 400
Summary of Contents for Datalogic Arex 400
- Page 1 Arex™ 400 Laser Marker User’s Manual...
- Page 2 Arex™ 400 and Lighter Suite are trademarks of Datalogic S.p.A.and/or its affiliates. All other trademarks and bands are property of their respective owners. Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.
-
Page 3: Table Of Contents
Table of Contents PREFACE ....................................VII General ......................................vii Model Description ..................................viii PRO Version ....................................viii BASIC Version ..................................viii CE Compliance ....................................ix FCC Compliance ....................................ix EAC Compliance ....................................ix Laser Standards ....................................x Overview ......................................xi Laser Source .....................................xi Galvanometric scan head ................................xi Operation of a laser marker with galvanometric scanning ....................xi Marking Software ..................................xi Important Warnings ................................xii INSTALLATION .................................. - Page 4 Contents Axes (I/O Control) ..................................30 Control rack back panel connector ..........................30 Encoder ....................................31 Control rack back panel connector ..........................31 Photocell ....................................31 Control rack back panel connector ..........................31 Device Port 1 ...................................32 Control rack back panel connector ..........................32 Device Port 2 ...................................32 Control rack back panel connector ..........................32 RS232 (COM2) ..................................33 Control rack back panel connector ..........................33...
- Page 5 UNDERSTANDING SLO: SAFE LASER OFF ..................... 83 Machine Safety ....................................84 Risk Assessment .................................... 85 Performance Level (PL) .................................. 86 Datalogic Laser Markers ................................86 SLO connection diagram ................................87 Safety Functions Of Arex™ 400 ..............................88 Arex™ XXX-X5X ..................................88 Arex™...
- Page 6 Contents How to test and mark layout ..............................105 How to use Command Box signals to mark layout ........................107 MOPA FIBER LASER ............................109 Laser marker operations ................................110 Pulse Profile ..................................112 Lighter™ Pulse Profile Configuration ............................114 Creating a document with multiple objects using a single pulse profile ..............
-
Page 7: Preface
The operator is required to care- fully read the section of the manual concerning safety instructions as well as the sections related to matters falling under her/his responsibility. Datalogic shall not be held responsible for any non-conforming use of laser marker of its manufacture. ARNING BEFORE INSTALLING AND USING THE LASER, CAREFULLY READ THIS MANUAL. -
Page 8: Model Description
Preface Model Description Arex™ 400 laser markers are described by their model number which indicates the characteristics listed in the diagram below. Not all combinations are avail- able. For a complete list of combinations see the Models tab on the Product page of the website. -
Page 9: Ce Compliance
This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity. Datalogic products are mainly designed for integration purposes into more complex systems. For this reason it is under the responsibility of the customer to do a new risk assessment regarding the final installation. -
Page 10: Laser Standards
Datalogic is available for providing to the customers all the information in its possession to help in complying with applicable standards. -
Page 11: Overview
Overview Overview The Fiber laser marker developed and manufactured by Datalogic employs the most advanced technologies with regards to the opto-mechanical parts, the electronic control of laser beam power, communication and the overall safety of the entire marker. Laser Source On Arex™... -
Page 12: Important Warnings
Datalogic declines any and all responsibility for work carried out on active parts by untrained or unauthorized personnel. It is forbidden to change the intended use for which the product was designed and developed. -
Page 13: Installation
Chapter 1 Installation starting on page 2 NPACKING starting on page 4 ONTENTS OF THE PACKAGING starting on page 5 N MOISTURE CONDENSATION starting on page 6 IXING AND POSITIONING starting on page 7 ONTROL ACK INSTALLATION starting on page 11 EAD INSTALLATION starting on page 15 NSTALLATION ENVIRONMENT... -
Page 14: Unpacking
Installation Unpacking Control rack and scan head are joined by a connection cable 3 meters long, referred as Head Cable. Control rack and scan head are NOT separable. ARNING Be extremely careful to not damage the connection cable between scan head and con- trol rack. - Page 15 - Carefully remove the laser marker from the packaging using both hands Figure 1: Unpacking Keep all packing materials until the laser has been inspected for completeness and damage. If something is missing or defective, call Datalogic (see “Product Support and Customer Service” on page 79 for contact details). User Manual...
-
Page 16: Contents Of The Packaging
Installation Contents of the packaging Control Rack Scan Head Rack Fixing Brackets Command Box Safety Circuit MUTING DEVICE (Only for XXX-X6X models) MUTING DEVICE Power Supply cables USB Recovery Disk Selector Keys Test report and sample test Scan Head Fixing Bracket Quick Reference Guide plate Arex™... -
Page 17: On Moisture Condensation
On moisture condensation On moisture condensation If the laser marker is brought directly from a cold to a warm location, moisture may condense inside or outside the laser product. This moisture condensation may cause a malfunction of the laser marker. Note on moisture condensation Moisture may condense when you bring the laser marker from a cold place into a warm place (or vice versa) and when you use the laser marker in a humid place. -
Page 18: Fixing And Positioning
Installation Fixing and positioning Fix the laser marker according to instructions shown in the figures. ARNING It is mandatory to secure the laser marker before you start marking, since improper securing or positioning may cause serious damage. Do not secure the laser marker in a way other than the one described in the figure. ARNING Introduction of optical or mechanical surfaces, such as mechanical shutters or addi- tional protective glass, between F-Theta scan lens output and marking surface may... -
Page 19: Control Rack Installation
Control Rack installation Control Rack installation Horizontal installation The control rack must be positioned in a safe manner, following the recommen- dations below: Figure 2: Control rack horizontal positioning The control rack can be installed on a standard 19" rack cabinet using the fixing brackets supplied as a standard equipment with XXX-X6X models and as an accessory for XXX-X5X models (see "Rack Handles"... - Page 20 Installation Using this position the fixing brackets are aligned with the console. Figure 4: Control rack fixing brackets mounting position 1 Using this position the fixing brackets are aligned with the frontal grid panel. Figure 5: Control rack fixing brackets mounting position 2 Use this position if you want to use a pre-existing integration for AREX™...
-
Page 21: Vertical Installation
Control Rack installation Vertical installation The control rack must be positioned in a safe manner, following the recommen- dations below. The feet must be removed from the bottom of the control rack and installed on the left side of the control rack using the appropriate fixing points. Tightening torque = 0.5 Nm. NOTE Figure 7: Control rack vertical positioning The control rack MUST be fixed to a side wall using the appropriate fixing points placed... -
Page 22: Control Rack Mounting Screws Length
Installation Control rack mounting screws length To determine the length of the mounting screws, consider the thickness of the mounting plate and the thickness of the washer. Control rack 7 mm Mounting plate thickness Washer thickness M4 screw Figure 9: Length of mounting screws Mounting holes depth is =7mm. -
Page 23: Scan Head Installation
Scan Head installation The scan head can be installed in any orientation and must be fixed to a suitable base (not supplied by Datalogic) using the dedicated threaded holes and the high precisions slotted seats: Figure 10: Fixing points on scan head (bottom view) All dimensions are in millimeters. - Page 24 Installation A fixing bracket for scan head is provided to offer dedicated threaded holes designed to be fully compatible with Arex™ 3 products: Focusing Beam output Figure 11: Fixing points on scan head (back compatibility with Arex™ 3) If the scan head is mounted on an existing support suitable for Arex™ 3, the Arex™ 400 focusing beam diode may be covered.
- Page 25 Scan Head installation It is also possible to mount the scan head sideways using dedicated threaded holes: Figure 12: Fixing points on scan head side All dimensions are in millimeters. NOTE User Manual...
-
Page 26: Scan Head Mounting Screws Length
Installation Scan head mounting screws length To determine the length of the mounting screws, consider the thickness of the mounting plate and the thickness of the washer. Scan Head 4 mm Mounting plate thickness Washer thickness M5 screw Figure 13: Length of mounting screws Mounting holes depth is =4mm. -
Page 27: Installation Environment
Installation environment Installation environment Control rack The control rack must be installed in a suitable environment in order to allow proper air flow and correct housing of the cables. The control rack uses a forced air cooling system: an adequate air flow is neces- sary to guarantee its correct cooling. -
Page 28: Scan Head
Installation Scan Head The scan head must be installed in a suitable environment in order to allow proper air flow and correct housing of the cables. The scan head uses a passive air cooling system: an adequate air flow is neces- sary to guarantee its correct cooling. -
Page 29: Fume / Dust Extractor
Fume / Dust extractor Fume / Dust extractor During the marking process, dust and/or fume may be produced. It is important to use an adequate fume/dust extractor and/or air filtration (see “LAS160 Fume Extractor” on page 71). Marking PVC (or other plastic material) can cause the release of chlorine gas which can be harmful to the laser operator and to the laser marker itself. -
Page 30: Technical Specifications
Chapter 2 Technical Specifications starting on page 19 ECHNICAL HARACTERISTICS starting on page 20 RODUCT ESCRIPTION starting on page 22 ARKING PECIFICATION starting on page 24 REEN starting on page 25 ONNECTORS PECIFICATIONS starting on page 34 NPUT UTPUT SPECIFICATIONS starting on page 35 ASER ARKER... -
Page 31: Technical Characteristics
Technical Characteristics Technical Characteristics AREX™ 400 MODELS A20-X6X 110-XXX 120-XXX 130-X6X 150-X6X Electrical specifications Input Voltage (main power supply) V (AC) 100 to 240 @ 50-60 Hz Max. Input Current (main power supply) 3 - 1.25 4 - 1.7 Max power Laser Source specifications Laser Type Pulsed Fiber Laser... -
Page 32: Product Description
Technical Specifications Product Description Control rack A description of the main parts of the control rack unit is provided here below:: Figure 1: Control rack overview (front and back panels view) Front panel: 1. Status LED 2. Start Marking button 3. -
Page 33: Scan Head
Product Description Scan head A description of the main parts of the scan head unit is provided here below: Figure 2: Scan head overview (front, rear and bottom view) 1. Status LED 2. F-Theta Scan Lens 3. External Focus Beam connector 4. -
Page 34: Marking Area Specification
If your needs are not satisfied by the currently available F-Theta scan lens configurations please contact Datalogic for a solution. The use of other F-Theta scan lenses or operation outside the specified marking field for a certain F-Theta scan... -
Page 35: F-Theta Scan Lens For Arex™ 130-X6X And 150-X6X
Marking Area Specification F-Theta Scan Lens for Arex™ 130-X6X and 150-X6X The table below lists the standard F-Theta scan lenses currently available for Arex™ 130-X6X and 150-X6X: F-Theta Scan Lens diameter: M85 F-Theta Scan Lens 160L 254L 330L Working Distance 176 ±... -
Page 36: Green Spot
Technical Specifications Green Spot The Green Spot is an indicator integrated in the scan head able to provide a green visual feedback in the center of marking field area. Figure 3: Green Spot indicator DESCRIPTION CONFIGURATION The Green Spot indicator is not active (always OFF) The Green Spot is steady ON only when all these events are verified: - the laser marker is in READY state SYSTEM READY TO MARK... -
Page 37: Connectors Specifications
Connectors Specifications Connectors Specifications Safety Circuit Control rack back panel connector Socket Sub-D, 15 pins, female. Figure 4: Safety Circuit connector, female panel plug (front view) SIGNAL TYPE DESCRIPTION Power Output Auxiliary 24V DC power supply RESERVED DO NOT CONNECT Power Output Auxiliary 24V DC power supply SAFETY_FDBK+... - Page 38 Technical Specifications Safety Circuit Electric Diagram for XXX-X6X models for XXX-X5X models Figure 5: Safety Circuit connector, electric diagram TECHNICAL CHARACTERISTICS Control Contacts Inrush current max. 15 A for 20 ms Switching current range 5 mA to 6 A ...
-
Page 39: Muting Device
Connectors Specifications Muting Device Sub-D, 15 pins, male, with shell. Figure 6: Safety Circuit Muting Device provided Do not use the Safety Circuit Muting Device for external devices, since this will result in loss of the safety function of the machine to which this product is installed. Do not use the Safety Circuit Muting Device except for maintenance of this product. -
Page 40: Command Box (Laser Control)
Technical Specifications Command Box (Laser Control) Control rack back panel connector Socket Sub-D, 25 pins, female. Figure 8: Command Box connector, female panel socket (front view) SIGNAL TYPE (***) DESCRIPTION EXT_ENABLE_B 24V_ENABLE_B Output power supply Auxiliary 24V DC power supply available for (max 125mA) Secondary external ENABLE signal: EXT_ENABLE_B... -
Page 41: Muting Device
Connectors Specifications Muting Device Sub-D, 25 pins, male, with shell. Figure 9: Command Box Muting Device provided If the Command Box Muting Device provided is connected, the laser marker enable is bypassed. ARNING Internal electric diagram Figure 10: Command Box Muting Device electric diagram User Manual... -
Page 42: Axes (I/O Control)
Technical Specifications Axes (I/O Control) Control rack back panel connector Plug Sub-D, 25 pins, male. Figure 11: Axes connector, male panel plug (front view) SIGNAL(**) TYPE (***) DESCRIPTION Output Power Auxiliary 24V DC power supply available for drive input logical HIGH EXT_24V supply (max 125mA) -
Page 43: Encoder
Photocell Control rack back panel connector Socket, M12, 4 pins female. Recommended photocell: Datalogic S51-PA-5-B01- PK; Datalogic S15-PA-5-B01-PK or equivalent. See “Starter Kit for Marking On the Fly (MOF)” on page 71. Figure 13:Photocell connector, female panel socket (front view) -
Page 44: Device Port 1
Technical Specifications Device Port 1 Control rack back panel connector Plug, M12, 8 positions male. Figure 14: Device Port 1 connector, male panel plug (front view) SIGNAL TYPE (*) DESCRIPTION Power Output Auxiliary 24V DC power supply (15W max power) Ground Ground reference EXT_TRIG_#1... -
Page 45: Rs232 (Com2)
Connectors Specifications RS232 (COM2) Control rack back panel connector Plug Sub-D, 9 pins, male. Figure 16: RS232 connector, male panel plug (front view) PIN SIGNAL TYPE DESCRIPTION Input Data Carrier Detect Input Receive Data Output Transmit Data Output Data Terminal Ready Ground Ground reference Input... -
Page 46: Input/Output Specifications
Technical Specifications Input/Output specifications Digital Input USING EXTERNAL POWER SUPPLY USING AUXILIARY POWER SUPPLY USER SIDE LASER MARKER SIDE USER SIDE LASER MARKER SIDE TECHNICAL CHARACTERISTICS Optocoupler Type Vmax 28 V DC 10 mA @ 24 V DC Imax ≥ Pulse Width 1ms (debounce) 0.0 V DC... -
Page 47: Laser Marker States
Laser Marker States Laser Marker States Normal Operation States STATE DESCRIPTION STATUS LED This state occurs since the laser marker is switched on until Laser SYSTEM BOOTING UP Engine has been loaded and no errors occurred Blinking In this state the laser marker cannot emit IR lasers radiation and Aiming WAIT FOR START and Focus beam cannot be activated Steady... -
Page 48: Control The Laser Marker States
Technical Specifications Control the Laser Marker States The laser marker states can be controlled by: • Key Selector • Command Box connector Key Selector mode Controlling the laser marker states using the Key Selector on the control rack front panel requires that the input signals of the command box connector EXT_KEY EXT_ENABLE_A EXT_ENABLE_B... -
Page 49: Timing Diagrams
Timing Diagrams Timing Diagrams Turning On sequence within user 50ms defined user within defined 50ms typ 60s Figure 18: Turning On sequence timing diagram Marking control signals behavior Figure 19: Marking process timing diagram DESCRIPTION REF. NAME Minimum time duration that the START_MARKING signal must Start Time... -
Page 50: Sw_Ready Output Signal (Ready To Mark Mode)
Technical Specifications SW_Ready output signal (Ready to Mark mode) Figure 20: SW_Ready signal timing diagram Good\Bad output signal Bad marking event Figure 21: Good\Bad signal timing diagram System_Alarm output signal Error event Figure 22: System Alarm timing diagram Arex™ 400... -
Page 51: Marvis™ I/O Signals Behavior
Timing Diagrams MARVIS™ I/O signals behavior Figure 23: MARVIS™ I/O signals behavior Safety functions behavior Interlock behavior user defined within 50ms within 600ms Figure 24: Interlock behavior Laser_Stop behavior user defined within 50ms within 600ms Figure 25: Laser_Stop behavior User Manual... -
Page 52: Green Spot Behavior
Technical Specifications Green Spot behavior System Ready to Mark mode Figure 26: Green Spot: System Ready to mark Marking Confirmation mode 0.1s to 5s Figure 27: Green Spot: Marking Confirmation MARVIS Verification mode 0.1s to 5s Figure 28: Green Spot: MARVIS™ Verification Arex™... -
Page 53: Axes I/O Signals Beavior
Timing Diagrams Axes I/O signals beavior Figure 29: Axes I/O signals behavior DESCRIPTION REF. NAME The time that elapses between the brake release signal activation Brake release and the start of mechanical movement The time to go from minimum speed (Start speed) to working speed Ramp Time (Speed) User Manual... -
Page 54: Lighter™ Suite Marking Software
VIS™ (MArk Read Verify Integrated Solution) feature to seamless interact with AutoID code reader for in-line validation of marked traceability codes. MARVIS™ connects Datalogic MATRIX™ N-series reader with the laser marker, enabling controlling from one single interface and enhancing individual prod- ucts’... - Page 55 Lighter™ Suite marking software Connectivity The Lighter™ Suite allows OEMs and Machine builders to develop a complete and cost effective Laser Marking Station, based on embedded hardware and software resources (such as STAND ALONE mode) or to design an advanced Laser Marking Solution able to control machinery over a simple Ethernet connection with a supervisor computer (MASTER-SLAVE mode).
-
Page 56: Installation And Set Up
Chapter 3 Installation and set up starting on page 45 ONNECTIONS starting on page HETA SCAN LENS PROTECTION CAP REMOVAL Arex™ 400... -
Page 57: Connections
Connections Connections The laser marker connections are described here below. Follow the operations as described. Control rack and scan head are joined by a connection cable 3 meters long. Control rack and scan head are NOT separable. ARNING Connecting Command Box connector The Command Box connector must always be inserted with properly signals pro- vided in order to use the laser marker. -
Page 58: Connecting Safety Circuit Connector
Installation and set up Connecting Safety Circuit connector The Safety Circuit connector must always be inserted with properly signals pro- vided in order to use the laser marker. The absence of such connector blocks the laser emission. Do not use the Safety Circuit Muting Device for external devices, since this will result in loss of the safety function of the machine to which this product is installed. -
Page 59: Connecting Power Supply Cable
Connections Connecting Power Supply cable Connect the Power Supply cable using the cord retention system. The locking mechanism is released again by pressing the release lever. Thanks to its luminous bright yellow color, it is easily recognizable and distinguishes this system from conventional mains connections. -
Page 60: Local Mode Control Connections
Installation and set up Local Mode Control connections To use the laser marker in “Local Mode Control” it is necessary to install a mouse, keyboard and monitor. Connect the monitor and input devices to laser marker as shown below: Figure 5: Connecting the mouse Figure 6: Connecting the keyboard Figure 7: Connecting the monitor Minimum monitor resolution 800 x 600 (VGA standard). -
Page 61: Remote Mode Control Connection
F-Theta scan lens protection cap removal Remote Mode Control connection To use the laser marker in “Remote Mode Control” it is necessary to connect a network cable: Figure 8 Connecting LAN port The LAN ports are configured by default with a fixed IP Address and Subnet Mask: - LAN 1 Default IP address: 192.168.1.10 available only for XXX-X6X models - LAN 2 Default IP address: 192.168.3.10 (... -
Page 62: Use And Operation
Chapter 4 Use and operation starting on page 51 IRST TIME BOOT starting on page 52 URNING N SEQUENCE Arex™ 400... -
Page 63: First Time Boot
First time boot Before turning on the laser marker, be sure that the laser marker is connected as previously described. Check the presence of: • Voltage power supply connection • Safety Circuit connection • Command Box connection Do not use the Safety Circuit Muting Device for external devices, since this will result in loss of the safety function of the machine to which this product is installed. -
Page 64: Turning On Sequence
Use and operation Turning On sequence The laser marker states can be controlled by: • Key Selector • Command Box connector Sequence using Key Selector Controlling the laser marker states using the Key Selector on the control rack front EXT_KEY panel requires that the input signals of the command box connector EXT_ENABLE_A EXT_ENABLE_B... - Page 65 Turning On sequence Rotate the key selector one-step to STANDBY position: Figure 3: Key selector in STANDBY position The status LED on the control rack and the status LED on the scan head are steady orange. The laser marker is in STANDBY SHUTTER CLOSED state. Figure 4: Standby Shutter closed state User Manual...
- Page 66 Use and operation Rotate the key selector one-step to LASER ON position: Figure 5: Key selector in LASER ON position The status LED on the control rack and status LED on the scan head will turn red. The laser marker is in READY state. Figure 6: Ready state Arex™...
-
Page 67: Sequence Using Command Box
Turning On sequence Sequence Using Command Box Controlling the laser marker states using the Command Box connector on the control LASER_ON rack back panel requires that the Key Selector is set to fixed position ARNING Turn ON the main power supply switch in the back panel of the control rack. The laser marker turns on and goes in booting-up state. -
Page 68: Customize The Laser Marker Software
Chapter 5 Customize the laser marker software starting on O.S. HANGE LANGUAGE AND KEYBOARD LAYOUT page 57 starting on HANGE THE CONFIGURATION AND ADDRESS page 60 starting on page 63 HANGE THE VIDEO SETTING starting on page 65 EMOTE DESKTOP CONNECTION Arex™... -
Page 69: Change O.s. Language And Keyboard Layout
Change O.S. language and keyboard layout Change O.S. language and keyboard layout The laser marker allows you to customize the operating system changing the language used in menus, dialogs and languages you can use to enter text and keyboard layout. In order to perform this setting it is necessary to connect mouse, keyboard and monitor to the laser marker (see "... - Page 70 Customize the laser marker software 4. In Keyboards and Languages select and choose the desired language. 5. Select Change keyboards to change your keyboard or input language: 6. Now select the default input languages and press OK: Default keyboard layouts are “US” and “IT”. Add a custom keyboard if necessary. NOTE Arex™...
- Page 71 Change O.S. language and keyboard layout 7. Close all the open windows and double click on shortcut to save-data.bat icon in the desktop screen . 8. A message advises you to restart or shutdown the operating system in order to permanently save data. Press OK: 9.
-
Page 72: Change The Lan Configuration And Ip Address
Customize the laser marker software Change the LAN configuration and IP address The operating system allows you to change the LAN configuration and IP address. In order to perform this setting it is necessary to connect mouse, keyboard and monitor to the laser marker (see "... - Page 73 Change the LAN configuration and IP address 4. In the Network and Sharing Center window select Change adapter settings: 5. In the Network Connections window double click on Local Area Connection icon: 6. In the Local Area Connection Properties window double click on Internet Protocol Version 4 (TCP/IPv4) User Manual...
- Page 74 Customize the laser marker software 7. In the Internet Protocol Version 4 (TCP/IPv4) Properties you can change the IP address and configuration: 8. Close all the open windows and double click on shortcut to save-data.bat icon in the Desktop window. 9.
-
Page 75: Change The Video Setting
Change the video setting Change the video setting The operating system allows you to change the Video setting. In order to perform this setting it is necessary to connect mouse, keyboard and monitor to the laser marker (see " Local Mode Control connections" on page 48 ). NOTE 1. - Page 76 Customize the laser marker software 4. In the Screen Resolution window select the desired Screen resolution and Color quality: 5. Close all the open windows and double click on shortcut to save-data.bat icon in the Desktop window. 6. A message advises you to restart or shutdown the operating system in order to permanently save data.
-
Page 77: Remote Desktop Connection
Remote desktop connection Remote desktop connection To connect the laser marker to a remote Windows® based computer, follow these steps: 1. Turn on the laser marker 2. Make sure that both laser marker and remote computer are connected to the LAN 3. -
Page 78: Accessories
Chapter 6 Accessories starting on page 67 ONTROL starting on page 67 EMOTE TART WITCH starting on page 68 INTERFACE starting on page 68 DB25- EADS ABLE starting on page 69 MARVIS™ A starting on page 70 ICROMETRIC DISTANCE SENSOR KIT starting on page 70 M39 F-T HETA PROTECTIVE CAP... -
Page 79: Control Box
Control Box The accessories listed here below are described for information purposes only, and are not necessarily included in the packaging. The minimum contents of the packaging include the main hardware, cables and keys. For additional informa- tion, please see "... -
Page 80: I/O Interface
Accessories I/O interface Dedicated to on-site quick and easy termination, PLC interfacing, System Test, I/ O troubleshooting, etc. The DB25 Pass-through Command Box connector allows the integrator to use the interface as a I/O test tool on previously installed prod- ucts. -
Page 81: Marvis™ Add-On
MARVIS™ Add-on MARVIS™ Add-on MARVIS™ is the most advanced MARK and VALIDATE solution for traceability. The innovative Code Quality Training dramatically simplifies setup in a real pro- duction environment. The MARVIS™ Add-on for AREX 400 includes: • MATRIX™ 300N reader •... -
Page 82: Micrometric Distance Sensor Kit
Accessories Micrometric distance sensor kit Automatically measure target position displacement from pre-setted focus posi- tion, and automatically drive the external (optional) Z-axis stage to the correct laser head position • Simplified connectivity with dedicated Device Port 1 • KIT includes sensor, mounting brackets, wires and protective YAG filter Figure 8: Distance sensor (ordering no: 985350037) Refer to Micrometric distance sensor kit instruction manual for more information. -
Page 83: Starter Kit For Marking On The Fly (Mof)
Starter Kit for Marking On the Fly (MOF) Starter Kit for Marking On the Fly (MOF) This accessory is used for the implementation of Marking on the Fly applications. The Kit includes: encoder, photocell, cables and plastic reflectors. Figure 10: Kit MOF (ordering no: 985330027) Rack Handles This accessory is used to easily fasten the control rack to the cabinet. -
Page 84: Technical Support
Chapter 7 Technical Support starting on page 73 EALS starting on page 74 AINTENANCE starting on page 76 ROUBLESHOOTING starting on page 79 EMOTE SSISTANCE starting on page 79 RODUCT UPPORT AND USTOMER ERVICE Arex™ 400... -
Page 85: Seals
The sealed parts may be opened only and exclusively by Datalogic. Breaking these seals voids the warranty on the entire laser marker If customer breaks or removes the seals placed by Datalogic on the laser marker the warranty will immediately become “null and void”. -
Page 86: Maintenance
Technical Support Maintenance The ordinary maintenance program of the laser marker includes only simple operations. Some operations consist in a mere “check” of the operating condi- tion. The maintenance activities must be done in compliance with the legal directives regarding the safety rules during these operations. The following parts/functions have to be controlled periodically: COMPONENT TYPE OPERATION... -
Page 87: Air Filter Cleaning Procedure
Maintenance Air filter cleaning procedure Procedure: • Turn off key switch on controller unit • Disconnect AC power cable • Untight grid panel screws and remove it • Remove filter Figure 2: Removal of air filter • Clean filter with compressed air or with neutral detergent and air-dry it •... -
Page 88: Troubleshooting
Technical Support Troubleshooting If a problem occurs during operation, first check the following troubleshooting. If you cannot fix the problem, contact Datalogic customer service (see “Product Support and Customer Service” on page 79). Service Interface Lighter™ The laser marker is equipped with a Service Interface integrated in Laser Configuration - Service useful for service purpose. -
Page 89: List Of Warning And Error States
Temperature error Blinking RED tive limit System Error (1Hz) Scan Head Contact Datalogic Technical Support Connection error Check the temperature of the environment where the control Source Temperature error rack is placed. The temperature must not exceed the opera- tive limit... -
Page 90: List Of Most Common Problems
Check that Laser Engine is set in AUTO MODE or that Laser Editor is set in WORK MODE WORK MODE tal rack Console Contact Datalogic Technical Support STOP_MARKING signal is active Check that the STOP_MARKING signal on the Command Box connector is not set to HIGH level Check that the photocell is compatible with the laser marker (see “Photocell”... -
Page 91: Remote Assistance
Product Support and Customer Service Support through the website Datalogic provides several services as well as technical support through its web- site. Log on to www.datalogic.com and click on the SUPPORT link which gives you access to: • Downloads by selecting your product model from the drop-down list in the “Search by Product”... -
Page 92: Labels
Appendix A Labels starting on page 81 ABELS starting on page 82 OSITIONING OF EXTERNAL LABELS Arex™ 400... -
Page 93: Labels
Labels Labels LABEL DESCRIPTION Identification label Warning laser logotype Laser Label (scan head) for Arex™ A20-X6X models (*) Laser Label (scan head) for Arex™ 110-XXX/120-XXX/130-X6X and 150-X6X models (*) Aperture Label DANGER Label for non-interlock protective housing Caution, possibility of electric shock USB port MAC Address for XXX-X5X models MAC Address for XXX-X6X models... -
Page 94: Positioning Of External Labels
Labels Positioning of external labels Positioning of labels on the control rack: Figure 1: External labels rack location Positioning of labels on the scan head: Figure 2: External labels Scan Head location Arex™ 400... -
Page 95: Understanding Slo: Safe Laser Off
Appendix B Understanding SLO: Safe Laser Off Safety considerations according to EN ISO 13849-1:2008 starting on page 84 ACHINE AFETY starting on page 85 SSESSMENT starting on page 86 (PL) ERFORMANCE EVEL starting on page 86 ATALOGIC ASER ARKERS starting on page 87 CONNECTION DIAGRAM starting on page 88 ™... -
Page 96: Machine Safety
Understanding SLO: Safe Laser Off Machine Safety The European Community Directives establish that industrial machinery should not present a risk for workers and operators. The manufacturers should retain full responsibility for certifying the conformity of their machinery to the provi- sions of Machine Directive. -
Page 97: Risk Assessment
Risk Assessment Risk Assessment Core of the Machine Directive are “Risk Assessment” and “Risk Reduction” pro- cess. EN ISO 12100:2010 is aimed to support manufacturers during Risk Assessment. Machinery must be designed to be operated, adjusted and maintained without putting persons at risk when these operations are carried out. Risk Assessment must also taking into account any reasonably foreseeable mis- use of the system. -
Page 98: Performance Level (Pl)
The Machinery Directive 2006/42/UE, EN 13849-1 and EN ISO 11553-1 are NOT applicable to Datalogic Laser Markers. Datalogic, in order to help customers in their approval process, as a voluntary act, has applied in its laser marker, where possible, some points of above men- tioned regulations. -
Page 99: Slo Connection Diagram
SLO connection diagram SLO connection diagram INPUT LOGIC OUTPUT SLO is one of the components of the Protective System and Equipment. SLO is intended to be used in combination with safety PLC or safety relays. User Manual... -
Page 100: Safety Functions Of Arex™ 400
Understanding SLO: Safe Laser Off Safety Functions Of Arex™ 400 Arex™ XXX-X5X Safety Function Physical Interface Number of Channels: 1 SF.1: Enable Category: B EXT_EN- no laser emission if “ Command Box MTTFd: 3 to 10 years ABLE_A or “ EXT_ENABLE_B ”... -
Page 101: Example 1
Safety Functions Of Arex™ 400 Example 1 Risk Analysis of a fully automatic laser processing machine that operates only when protection system is disengaged. • Operative cycle: 500 pcs/hour, 3 shifts (8h/shift) 350 days/year • Dedicated enclosures prevent laser emission also during parts loading/ unloading •... -
Page 102: Example 2
Understanding SLO: Safe Laser Off Example 2 Risk Analysis of a fully automatic laser processing machine that operates only when protection system is disengaged. • Operative cycle: 500 pcs/hour, 3 shifts (8h/shift) 350 days /year • Dedicated enclosures prevent laser emission also during parts loading / unloading •... -
Page 103: Example 3
Safety Functions Of Arex™ 400 Example 3 Risk Analysis of a manual loading laser processing machine. • Operative cycle: 500 pcs/hour, 1 shift (8h/shift) 250 days /year • Dedicated enclosures prevent laser emission during laser processing • An interlocked door is dedicated to part loading •... -
Page 104: Laser Safety
Appendix C Laser Safety starting on page 94 ASER RADIATION starting on page 95 BSORPTION OF LASER RADIATION starting on page 96 LASSIFICATION AND DANGER LEVEL EGREE OF RISK WITH RADIATION VIEWING CONDITIONS starting on page 96 N.O.H.D. O.D. DETERMINATION AND OF PROTECTION starting on page 98 GOGGLES... - Page 105 The following information is provided in compliance with regulations set by International Authorities, and it refers to proper use of the laser marker. It is crucial that you protect yourself against beams of reflected or direct light as they cause permanent damage to your skin. ARNING Staring directly at a laser beam may cause irreversible damage to your eyes.
-
Page 106: Laser Radiation
Laser Safety Laser radiation Laser radiation is form of electromagnetic emission in the wavelength range from the ultraviolet (e.g. from excimer lasers), through visible (e.g. HeNe or Argon lasers) and near infrared (e.g. Yb Doped Fiber and ND:YAG DPSS lasers) up to long infrared (e.g. -
Page 107: Absorption Of Laser Radiation
Absorption of laser radiation Absorption of laser radiation Human tissues absorbs electromagnetic radiation in different ways depending on tissue characteristics and the wavelength of the radiation. Certain wave- lengths may be transmitted or absorbed, in different levels, by the human tissue. In the specific case of the eye, the Cornea and Crystalline lens allows most of the radiation within the wavelength range of 400nm to 1400nm to pass a reach the retina (where are the vision sensors). -
Page 108: Classification And Danger Level
Laser Safety Classification and danger level Regulations have established different classes of Lasers, based on their ability to cause human injury. These classes ranges from Class 1 (basically safe in all con- ditions) to Class 4 (dangerous in several conditions). Lasers that can produce risk to human being, not only from direct or reflected radiation but also from scattered radiation, belong to Class 4. -
Page 109: Viewing Of A Laser Reflected Beam
Degree of risk with radiation viewing conditions Viewing of a laser reflected beam This may occur when beam is reflected on a mirror surface. This type of viewing is as danger for human eye as direct viewing of the laser beam. Do not look to reflected laser beam. -
Page 110: N.o.h.d. Determination And O.d. Of Protection Goggles
Laser Safety N.O.H.D. determination and O.D. of protection goggles In order to determine the characteristics of the protection goggles, it is essential to determine the characteristics of the radiation, knowing its optical path, the dimensions of the beam and its divergence. Objective Beam-Exp Source... -
Page 111: Accidental Vision Of The Reflected Laser Radiation
Eyes and skin risks Accidental vision of the reflected laser radiation Assuming a direct exposure of 10 seconds at a nominal distance of 0.5 m (worst case considered), with the Arex™ 400 model using F-Theta scan lens 160 mm, it is possible to calculate the suitable optical density (O.D.) for safety goggles. -
Page 112: Other Risks
Only Datalogic authorized personnel, who have been trained and instructed on the electrical and optical risks, is allowed to access the internal parts of the control rack. Datalogic shall not be held liable for any damage caused by inadequate work from ARNING non-authorized personnel. -
Page 113: Using Marking Software
Appendix D Using Marking software starting on OW TO CREATE AND EDIT GRAPHICS LAYOUT page 102 starting on page 105 OW TO TEST AND MARK LAYOUT OW TO USE OMMAND OX SIGNALS TO MARK LAYOUT starting on page 107 User Manual... -
Page 114: How To Create And Edit Graphics Layout
Using Marking software How to create and edit graphics layout This example considers that the laser marker is controlled in Key Selector mode (see “Key Selector mode” on page 35). NOTE In “WAIT FOR START” state, double click the Laser Editor icon to start the layout editor application. - Page 115 How to create and edit graphics layout Click on the Text String icon in the Object toolbar to add a string object to the layer: Objects toolbar: it allows adding objects to the current document Edit String properties such as value, font, style, etc. using the Properties browser: Properties browser: give information about...
- Page 116 Using Marking software Edit Filling properties such as filling type, interline, etc. using the Properties browser: Consult Lighter™ software user's manual for a proper use of the same. NOTE Arex™ 400...
-
Page 117: How To Test And Mark Layout
How to test and mark layout How to test and mark layout In “STANDBY SHUTTER CLOSED” state, press Limits All button in the Laser Tool- bar to adjust the object position in the marking field: Limits function: displays the bounding box of the object(s) present in the document. - Page 118 Using Marking software In “READY” state, adjust the Laser parameters using the Properties browser: Press the Send Marking button in the Laser Toolbar Arex™ 400...
-
Page 119: How To Use Command Box Signals To Mark Layout
How to use Command Box signals to mark layout How to use Command Box signals to mark layout Automate the marking process allowing documents to be marked using external START_MARKING STOP_MARKING signals, which can be generated by PLC or other external devices. Click on the Save to Device button to save the layout in the device memory: Click on the Show Laser Engine button to display Laser Engine window: Document preview: this area... - Page 120 Using Marking software Select the document from the list and click on the To Auto Mode button: Auto/Manual Mode START_MARKING The laser marker is ready to mark the document using external STOP_MARKING signals: Consult Lighter™ software user's manual for a proper use of the same. NOTE Arex™...
-
Page 121: Mopa Fiber Laser
Appendix E MOPA Fiber Laser starting on page 110 ASER MARKER OPERATIONS starting on ™ P IGHTER ULSE ROFILE ONFIGURATION page 114 User Manual... -
Page 122: Laser Marker Operations
This is the more common operating region for most applications. Data- logic designates this region as the “Constant Average Power Region”. A characteristic of the Datalogic Arex™ A20-X6X laser marker is that user is allowed to operate the laser at pulse repetition frequencies that can be reduced down to 20kHz and up to 500kHz (depending on Pulse profile selected). - Page 123 Laser marker operations The Arex™ A20-X6X shows similar behavior for all other pulse profiles, within the same operating conditions. For each pulse profile there is a maximum allowed input frequency (fmax) and a Transition Frequency (fT) (refer to your device Test Report for details about your specific laser). As illustrated in follow- ing picture, below the transition frequency, the pulse peak power and energy will remain constant for all pulse profiles.
-
Page 124: Pulse Profile
MOPA Fiber Laser Pulse Profile Datalogic's Arex™ A20-X6X laser marker includes 8 factory preset pulse profiles, user selectable through software interface (see “Lighter™ Pulse Profile Configu- ration” on page 114). The following figures illustrates the typical pulse shape of these pulse profiles at 200 kHz frequency. - Page 125 Laser marker operations For the longer pulse profiles (above 20 ns), the pulse shape varies with pulse fre- quency and Power level. Below the pulse transition frequency (fT), the pulse pro- file shape will remain invariant, i.e., will not vary with pulse frequency, while above fT the shape will vary with pulse frequency.
-
Page 126: Lighter™ Pulse Profile Configuration
MOPA Fiber Laser Lighter™ Pulse Profile Configuration Creating a document with multiple objects using a single pulse profile You can create documents with multiple objects, using the same pulse profile. To accomplish this, create a new document: In the Property window, Laser section, select the Pulse Profile you want to use for the entire document: Arex™... -
Page 127: Creating A Document With Multiple Objects Using Different Pulse Profiles
Lighter™ Pulse Profile Configuration Add the desired objects to the document using the Insert object toolbar: By default, the new objects use the same laser property as those set for the doc- ument. The new objects are shown in black color to indicate that their laser property are the same as those set for the document: Creating a document with multiple objects using different pulse pro- files... - Page 128 MOPA Fiber Laser By default, all the added objects use the same laser property as those set for the document. Select the object you want to change the Pulse Profile: In the Property window flag the Custom laser parameters property and select the desired Pulse Profile: The object will be shown in blue color to indicate that its laser property are dif- ferent from those set for the document:...
-
Page 129: Marking Software Upgrade
Appendix F Marking Software Upgrade starting on OW TO UPDATE THE MARKING SOFTWARE page 118 User Manual... -
Page 130: How To Update The Marking Software
Marking Software Upgrade How to update the marking software This document describes how to update the software version: 1. Close Lighter™ Laser Editor and Laser Engine (right-click on the icon in the tray bar and select QUIT QUIT) 2. Run the new Lighter™ Suite installer from an external USB device. 3. - Page 131 How to update the marking software “I accept the terms of the License Agreement” 5. Check and press Next to con- tinue: INTERCATIVE 6. Choose the installation type and press Next to continue: 7. Choose the components to install and press Next to continue: User Manual...
- Page 132 Marking Software Upgrade 8. Do not change the destination folder and press Install to continue: 9. Press OK to uninstall the old Lighter™ Suite version 10. Press Next to continue: Arex™ 400...
- Page 133 How to update the marking software 11. Select the components of the old Lighter™ Suite version to remove and press Uninstall: 12. Wait until the unistallation is complete and press Close to continue: 13. Lighter Suite will be installed. Press Finish to complete the procedure: User Manual...
- Page 134 Marking Software Upgrade 14. Depending on whether the Lighter™ Suite update includes any control board updates different procedure should be followed: • Procedure with laser control board upgrade: - press OK to execute control board update - upon completion, a window informs the user that data is automatically saved in the operating system - operating system will be shut down automatically within the next 10 seconds DO NOT turn OFF or UNPLUG the laser marker while Windows®...
-
Page 135: Recover The Laser Marker
Appendix G Recover the laser marker starting on page 124 VERVIEW starting on page 124 OW TO RECOVER THE LASER MARKER User Manual... -
Page 136: Overview
Select the USB disk from the list and press the ENTER key • Press the F4 key • Select YES and press ENTER • The laser marker will restart and Clonezilla live will boot from the USB disk • Datalogic Recovery Disk procedure screen will appear: Arex™ 400... - Page 137 How to recover the laser marker • Press ENTER key to continue disk C: • Choose RESTORE_DISK_C_PCM3365 to restore and press ENTER key • In the next screen, choose sdb as target disk and press ENTER key • Wait for the end of the procedure (about 10 minutes): •...
- Page 138 Recover the laser marker • Wait for the end of the procedure (about 2 minutes): • Select Power off and press ENTER key • Wait some seconds until the shutdown process is done • Turn OFF the laser marker using the main switch •...
-
Page 139: Initialize The Hardware
How to recover the laser marker Initialize the Hardware • Turn ON the laser marker • A message will advise you that the operating system is initializing the new hardware • WAIT until the process is completed: • A message advise you that Windows will be automatically rebooted: DO NOT turn OFF or UNPLUG the laser marker while Windows®... -
Page 140: Customize The Marking Software
In order to work, the marking software must be customized with the correct configura- tion file. If the Laser.inz file is not available or the original USB recovery disk was lost, contact Datalogic. See “Product Support and Customer Service” on page 79. NOTE •... -
Page 141: Mechanical Drawings
Appendix H Mechanical Drawings starting on page 130 ONTROL starting on page 131 User Manual... -
Page 142: Control Rack
Mechanical Drawings Control Rack Please refer to Datalogic website for detailed drawings. NOTE Arex™ 400... -
Page 143: Scan Head
Scan Head Scan Head Please refer to Datalogic website for detailed drawings. NOTE User Manual... - Page 145 Datalogic S.p.A. and/or its affiliates • Datalogic and the Datalogic logo are registered trademarks of Data- logic S.p.A.
Need help?
Do you have a question about the Arex 400 and is the answer not in the manual?
Questions and answers