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Kino Flo Image L40 Retrofit Instructions Manual

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Image L40 Retrofit
Instructions
Part No. 3100116
03-21-2019

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Summary of Contents for Kino Flo Image L40 Retrofit

  • Page 1 Image L40 Retrofit Instructions Part No. 3100116 03-21-2019...
  • Page 2 (L40-120U or L40-230U) to upgrade prior fluorescent products: IMG-40X, IMG-45X, IMG-47X models. Upgrade includes latest LED technology that comes standard on Kino Flo’s Celeb, FreeStyle and Diva-Lite LED’s. The Gel Frame and Silver Louver can be repurposed once completed.
  • Page 3 L40 LED DMX Upgrade Assembly L40U Image L40 LED DMX Upgrade Assembly, Univ L40T L40T Image L40 LED Upgrade Drill Template...

  • Page 4: Required Tools

    Required Tools Tools required: Drill Drill bits for Template starter holes: 9/64” (3.5mm), #9 (5mm) (included with L40T) Torx bit T20 2” (included with L40T) Socket for Base: 5/32” or 8mm Phillips Screwdriver Wire Cutter Torx T20 Driver...
  • Page 5 Disassembly Unscrew lid and disconnect all the cables from the ballasts. Remove the lid assembly. Remove rubber plugs and disconnect ground wire. Important note: Remove and keep the base and nuts as they will be re-used.
  • Page 6 Important note: Remove and keep black nylon stand-offs as they will be reused. Turn the fixture over. Remove louver, gel frame and reflector. The reflector is held down by double-sided tape. It is not necessary to remove all the tape.
  • Page 7 Unscrew lamp holders with a screwdriver. Note: For older models, remove lamp holders by pressing one end in and pushing upwards to disengage tab. Peel back corrugated plastic and wires. Feed cables out through fixture, remove wire assembly and discard. Not important to remove remaining double-sided tape.

  • Page 8: Drill Template

    Remove all rubber bushings. Drill Template Place drill template (L40-T) on the back side of the fixture as shown. Studs that held the base are used to register the drill template.
  • Page 9 Tape down the corners for added stability. Using the template, drill starter holes with the 9/64” (3.5mm) drill bit (included) to drill out template holes. Clean off metal shavings. Remove template and drill out the template holes using the #9 (5mm) drill bit (included).
  • Page 10 Clean fixture of metal shavings and deburr any drilled holes that may have slight burrs. Assembly L40 Connect two (2) harnesses (P/N 6260035) to LED panel (P/N 6000148) by sliding harness connectors into lock tabs.
  • Page 11 Install LED panel (P/N 6000148) with two harnesses (P/N 6260035). Feed two harnesses through hole positions 1 and 4 left to right as illustrated. Secure the panel with eight (8) torx screws (P/N 2020177). Feed each screw from back of fixture and loosely thread them to the panel. Hand tighten. Do not completely tighten.
  • Page 12 Clean off any dust on the diffuser panel (P/N 5340032). Remove clear liner making sure that panel is handled along the edge so as not to put finger prints on the panel.
  • Page 13 Install diffuser panel as shown and align with pre-drilled holes. Do not peel off liner completely. Start peeling liner in one corner to expose a screw point and loosely hand tighten screw (P/N 2020159). Continue to peel liner to next screw point and loosely hand tighten screw and so on until eight (8) screws have been hand tightened.
  • Page 14 Tighten diffuser screws first, then remaining screws for the LED panel from the back of the fixture. Replace the black nylon stand-offs for the base. Feed harnesses through the base as illustrated.
  • Page 15 Align the lid assembly (P/N 6000145) to the base as shown. Add lock tooth washer (P/N 2030048) to the ground stud. Secure the ground wire as illustrated. Secure the base to the fixture. Re-use the nuts that were previously removed.
  • Page 16 Connect harnesses from LED panel to LED power module as illustrated. Ensure the connectors are locked in place. Take care not to disengage any of the white ribbon control cables in the lid. Coil the excess cable.
  • Page 17 Screw down the lid to the base using seven (7) provided screws (P/N 2020030). Peel off protective plastic. Connect power cable (P/N PWC-L12/120 or PWC-L12/230). Apply power and check that all LED’s are responding correctly.
  • Page 18 WARNING – RISK OF FIRE OR ELECTRIC SHOCK. INSTALLATION OF THIS RETROFIT KIT REQUIRES A PERSON FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE LUMINAIRE’S ELECTRICAL SYSTEM AND THE HAZARD INVOLVED. IF NOT QUALIFIED, DO NOT ATTEMPT INSTALLATION. CONTACT A QUALIFIED ELECTRICIAN WARNING –...
  • Page 19 ID: XRSCRMXTIMO101 IC: 8879A-CRMXT101 For latest Warranty information and Certifications, see Kino Flo website at www.kinoflo.com. Environmental: Disposal of Old Electrical & Electronic Equipment. This symbol on the product or on its packaging indicates that this product shall not be treated as household waste.

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