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Summary of Contents for ETAS ES4455.1
- Page 1 ES4455.1 Load Board User’s Guide...
- Page 2 Copyright The data in this document may not be altered or amended without special notification from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.
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Page 3: Table Of Contents
2 Hardware ............11 Numbering the Loads on an ES4455.1 Load Board ....11 2.1.1... - Page 4 6 ETAS Contact Addresses ........
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Page 5: Introduction
Introduction This User’s Guide describes the ES4455.1 Load Board. It consists of the following chapters: • "Introduction" on page 5 This chapter – here you will find general information on the ES4455.1 Load Board. • "Hardware" on page 11 This chapter describes the individual function units of the ES4455.1 Load Board in more detail. -
Page 6: Applications
Applications The ES4455.1 Load Board is a carrier board for accommodating two modules (each with two channels) for simulating high-current loads (to 90 V and to 20 A), such as injection loads. In the ES4408.1 Load Chassis there are three 14 HP slots for accommodating ES4455.1 Load Boards or pre-assembled variants (see "“Pre-Assembled... - Page 7 The following figure shows the front panel of the ES4455.1 Load Board. ETAS Load0 Load1 Load2 Load3 Threshold high Load 0 Threshold low Load 0 Threshold high Load 1 Threshold low Load 1 Threshold high Load 2 Threshold low Load 2...
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Page 8: Load Modules
For more information on the modules, refer to the chapter "Accessories" on page 21. “Pre-Assembled Solutions” with Integrated Load Modules The ES4455.1 Load Board can also be supplied as an assembled version with these modules under the following names: •... -
Page 9: Taking The Product Back And Recycling
The user is obliged to collect the old devices separately and return them to the WEEE take-back system for recycling. The WEEE directive concerns all ETAS devices but not external cables or batteries. For more information on the ETAS GmbH Recycling Program, contact the ETAS sales and service locations (see "ETAS Contact Addresses"... - Page 10 Introduction...
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Page 11: Hardware
Hardware This chapter describes the individual function units of the ES4455.1 Load Board in more detail. These are: • "Numbering the Loads on an ES4455.1 Load Board" on page 11 – "Load Signals to the Backplane" on page 12 •... -
Page 12: Load Signals To The Backplane
2.1.1 Load Signals to the Backplane Slots 1 - 3 of the ES4408.1 Load Chassis are intended for the integration of the injection loads (for more details, refer to the ES4408.1 Load Chassis) User’s Guide. The supply of the signals from the backplane connectors of the ES4408.1 Load Chassis is as follows: Load 1+ Load 1-... -
Page 13: Current Transducers
2.2.1 Configuring the Current Transducers The range of currents to be measured is configured using solder straps (on the solder side of the ES4455.1 Load Board) at the current transducers (see Fig. 2-1 on page 11). 7 8 9 Front Fig. - Page 14 The solder straps necessary for the relevant primary current ranges are listed in the following table. Nominal Current Max. Current Solder Straps 25 A 36 A 12 A 18 A 12 A Tab. 2-3 Configuring the Current Ranges using Solder Straps Hardware...
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Page 15: Calibration
2.2.2 Calibration ETAS provides a calibration service for correcting any current converter and threshold offsets for the front panel LEDs. The order data is as follows: Order Name Short Name Order Number Calibration Service for ES4455 K_ES4455 F-00K-106-386 Calibration Service for ES4450... -
Page 16: Configuring Current Measuring
2.3.1 Configuring Current Measuring Current measuring (for all loads installed on the carrier board) is configured using the “JP200” jumper strip. Fig. 2-1 on page 11 shows the position of the jumper strip on the board – this is only accessible when the rear load is removed. The possible settings are shown in Fig. -
Page 17: Settings In Labcar-Rtc
Settings in LABCAR-RTC The software settings for the ES4455.1 Load Board are described below. To set the beeper • To enable/disable the acoustic signal to indicate when a threshold has been exceeded (see "To set thresholds for LEDs" on page 17), select the option “Beeper”... - Page 18 • Enter a value (for the relevant channel) for “LED Switching Level [A]”. Click Accept. • The settings are accepted. For more detailed information on LABCAR-RTC, refer to the LABCAR-RTC V4.1 - User’s Guide Hardware...
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Page 19: Pin Assignment And Display Elements
Pin Assignment and Display Elements This chapter contains a description of the pins and LEDs on the front panel of the ES4455.1 Load Board. “Threshold Calibration Connection” Connector The thresholds for digitizing the current signal, which can be set on the front panel using potentiometers, can be tapped at the “Threshold Calibration... -
Page 20: Leds For Status Display
LEDs for Status Display There are four LEDs on the front panel of the ES4455.1 Load Board which light up when the thresholds set in the software are exceeded. Load0 Load1 Load2 Load3 Fig. 3-2 LEDs on the Front Panel... -
Page 21: Accessories
Accessories This chapter describes the dummy loads available to date which are assembled as piggybacks on the board of the ES4455.1 Load Board. These are: • PB4451CR Piggyback for 2 RB CRS Injectors This piggyback enables the simulation of two injectors of the Bosch Common Rail System (CRS). -
Page 22: Pb4451Gdi Piggyback For 2 Rb Gdi Injectors
The resistor and the inductor are specified as follows: 0.22 Ω/50 W 180 μH PB4451GDI Piggyback for 2 RB GDI Injectors The following figure shows a schematic of the PB4451GDI Piggyback for 2 RB GDI Injectors and the simplified diagram of a channel. Load + Load - Fig. -
Page 23: Technical Data
Technical Data This chapter contains the technical data of the ES4455.1 Load Board. Load Channels Number Max. load current 20 A Max. load voltage 90 V Measurement Channels Accuracy of current measuring - level ±3% Accuracy of current measuring - timing ±2%... - Page 24 Technical Data...
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Page 25: Etas Contact Addresses
Germany WWW: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries WWW: www.etas.com/en/contact.php ETAS technical support WWW: www.etas.com/en/hotlines.php... - Page 26 ETAS Contact Addresses...
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Page 27: Index
ES4450.2 Load Board for 4 RB CRS Injec- Acoustic signals 16 tors 8 Applications 5 ES4451.3 Load Board for 4 RB GDI Injec- tors 8 ETAS Contact Addresses 25 Beeper set 17 Features 6 Front panel 7 Calibration 15 Connectors “Threshold Calibration Connection”... - Page 28 15 PB4451CR Piggyback for 2 RB CRS Injec- tors 21 PB4451GDI Piggyback for 2 RB GDI Injec- tors 22 Piggybacks for the ES4455.1 Load Board 21 Product Back 9 Recycling 9 Technical data 23 Thresholds for digitizing 15...
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