APRILIA Pegaso 650 Use And Maintenance
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APRILIA Pegaso 650 Use And Maintenance

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use and maintenance
aprilia part# 8102759
Pegaso 650

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Summary of Contents for APRILIA Pegaso 650

  • Page 1 8102759 Pegaso 650...

  • Page 2: Safe Drive

    © 1996 aprilia s.p.a. - Noale (VE) 3!&%49 7!2.).'3 4%#(.)#!, The following precautionary warnings are The operations preceded by this used throughout this manual in order to symbol must be repeated also on convey the following messages: the opposite side of the vehicle.
  • Page 3 The user of the vehicle in these countries catalytic version aprilia has carried out this manual with the must: maximum attention, in order to supply the – contact an aprilia Authorized Dealer to VERSION: user with correct and updated information.
  • Page 4 STOPPING ....................34 Importers ..................... 70-71 PARKING....................34 WIRING DIAGRAM - Pegaso 650............72 SUGGESTIONS TO PREVENT THEFT ...........35 WIRING DIAGRAM KEY - Pegaso 650 ........... 73 MAINTENANCE ....................36 REGULAR SERVICE INTERVALS CHART ..........36 IDENTIFICATION DATA................37 AIR CLEANER..................38 use and maintenance Pegaso 650...
  • Page 5 safe drive...
  • Page 6 Gradually get to know the vehicle by driv- ing it first in areas with low traffic and/or pri- vate areas. use and maintenance Pegaso 650...
  • Page 7 Avoid standing up or stretching your limbs speeding, etc.), and give due consideration while driving. to the road surface, visibility and other driv- ing conditions. use and maintenance Pegaso 650...
  • Page 8 If necessary, have the vehicle inspected by an aprilia Official Dealer, who should care- fully check the frame, handlebars, suspen- sions, safety parts and all the devices that you cannot check by yourself.

  • Page 9: Clothing

    Strings, belts and ties should not be hang- ing loose; prevent these and other objects from interfering with driving by getting en- tangled with moving parts or driving mech- anisms. use and maintenance Pegaso 650...

  • Page 10: Accessories

    (aprilia genuine accessories).
  • Page 11 Pegaso 650...
  • Page 12 2) Fuel tank plug 9) Passenger footrest & 3) Fuel cock 10) Central stand 4) Battery 11) Side stand 5) Fuses 12) Shifting lever 6) Glove/tool kit compartment 13) Expansion tank 7) Passenger grab rail use and maintenance Pegaso 650...
  • Page 13 9) Passenger grab rail 4) Engine oil filter 10) Saddle lock 5) Rear brake control lever 11) Crash helmet hook 6) Anti-theft hook (for the aprilia “Body- 12) Rear brake fluid tank & Guard” armored cable 13) Air cleaner use and maintenance Pegaso 650...

  • Page 14: Instruments And Indicators

    11) Engine stop switch ( 10) Coolant temperature indicator ( 12) Throttle grip 11) Partial kilometres odometer 13) Light switch ( - • ) 12) Odometer trip control 14) Start push button ( 15) Ignition switch/steering lock ( use and maintenance Pegaso 650...
  • Page 15 In this case, immediate- ly stop the engine and contact your APRILIA Official Dealer. It comes on when the headlight is in "high beam" position or when the high beam signalling is High beam warning light operated.
  • Page 16 5) COLD START LEVER ( The starter for the cold start of the engine is operated by rotat- ing the lever " " downwards. To disconnect the starter, move the lever " " to its initial po- sition. use and maintenance Pegaso 650...

  • Page 17: Controls On The Left Side Of The Handlebar

    16 (CONTROLS ON THE LEFT SIDE OF THE HANDLEBAR). 3) START PUSH BUTTON ( When the start push button " " is pressed, the starter makes the engine run. For the starting, see p. 30 (STARTING). use and maintenance Pegaso 650...

  • Page 18: Ignition Switch

    Release the key. Turn the key and steer the han- dlebar at the same time. Rotate the key (1) anticlockwise (left- wards), steer the handlebar slowly until the key (1) reaches position “ ”. Extract the key. use and maintenance Pegaso 650...
  • Page 19 Turn the key (1) clockwise and raise and remove the saddle. Before lowering and locking the saddle, make sure that you have not left the key in the glove/tool kit com- partment. use and maintenance Pegaso 650...

  • Page 20: Crash Helmet Hook

    To prevent the vehicle from being stolen, it Do not ride with the crash helmet is advisable to secure it with the aprilia & hanging from the hook, as this “Body-Guard” armored cable...

  • Page 21: Fuel

    Turn the key clockwise, pull and open the skin and the inhalation of vapours; the fuel flap. do not swallow fuel or pour it from a re- ceptacle into another by means of a tube. use and maintenance Pegaso 650...

  • Page 22: Disc Brakes

    Prevent water or dust from accidentally getting into the circuit. The brake fluid must be changed once a year by an APRILIA Official Dealer. In case maintenance operations are to be performed on the hydraulic circuit, it This vehicle is provided with front and rear is advisable to use latex gloves.

  • Page 23: Front Brake

    (3). there is air in the circuit, contact your APRILIA Official Dealer, since it may be brake fluid tank cover. Remove the cover (4). Make sure that the fluid level exceeds necessary to bleed the system.

  • Page 24: Rear Brake

    3-4 the "MIN" mark. there is air in the circuit, contact your APRILIA Official Dealer, since it may be turns. If the fluid does not reach the "MIN" Unscrew the brake adjuster (5) until the mark, provide for topping up.

  • Page 25: Clutch

    APRILIA Official Dealer. engine speed. Carry out the adjustment by means of the Make sure that the clutch cable adjuster (1).

  • Page 26: Coolant

    If the outdoor temperature is below 0°, IA Official Dealer. check the cooling circuit frequently and if necessary increase the antifreeze concen- tration (up to maximum 60%). For the cooling solution use distilled water, in order not to damage the engine. use and maintenance Pegaso 650...

  • Page 27: Tyres

    2 mm the above mentioned operations carried ened and is therefore transmitted to the rear: 2 mm out by an APRILIA Official Dealer or by a handlebar, thus compromising the driv- qualified tyre repairer. ing comfort and reducing the road hold- ing during turns.

  • Page 28: Exhaust Silencers

    Do not use leaded petrol, since it causes the destruction of the catalytic converter. use and maintenance Pegaso 650...

  • Page 29: Preliminary Checking Operations

    21-39-40 the vehicle. Wheel/tyres Check the tyre surface, the inflation pressure, wear and Do not hesitate to consult your APRILIA tear and any damage. Official Dealer in case there is some- Brake levers Make sure that they work smoothly. If necessary, lubri-...

  • Page 30: Starting

    " (5) with the engine running: fifteen seconds. If the engine does not you may damage the starter. start in this lapse of time, wait ten sec- onds and then press the start push but- ton " " again. use and maintenance Pegaso 650...
  • Page 31 If the engine starts Release the start push button " " (5) and the throttle grip. Rotate the cold start lever " " (6) up- wards. If the idling is unstable, twist the throttle grip slightly and frequently. use and maintenance Pegaso 650...
  • Page 32 34 (RUNNING-IN). sure that the rear foot rests are closed. engine to stall or the vehicle to jerk forwards. use and maintenance Pegaso 650...
  • Page 33 (high gear, force considerably, thus running the moderate speed) and the engine rpm de- risk of locking one wheel and conse- creases. quently losing grip. use and maintenance Pegaso 650...

  • Page 34: Departure And Drive

    1000 - 2000 5500 Remember: Do not sit on the vehicle when the stand 1 miles = 1.6 km over 2000 6250 is down. 1 km = 0.625 miles use and maintenance Pegaso 650...
  • Page 35 NEVER leave the ignition key inserted and always use the steering lock. Park the vehicle in a safe place, possibly in a garage or a protected place. If possible, use the appropriate aprilia & “Body-Guard” armored cable , or an ad- ditional anti-theft device.

  • Page 36: Running-In

    If you need as- Engine idling rpm sistance or technical advice, consult your Fuel cock aprilia Official Dealer, who can ensure you Nut, bolt, screw tightening prompt and accurate servicing. Suspensions and attitude After any maintenance operation, carry out Brake fluid bleeding the "Preliminary checking operations", see...

  • Page 37: Maintenance

    Do not alter the identification numbers if you do not want to in- cur severe penal and administrative sanctions. In particular, the alteration of the frame number results in the immedi- ate invalidity of the guarantee. use and maintenance Pegaso 650...

  • Page 38: Air Cleaner

    Every 6000 km, remove the plug (4), so The partial cleaning of the filter that any impurity that may have accumu- does not exclude or postpone lated inside the filter case can be dis- the replacement of the filter it- charged. self. use and maintenance Pegaso 650...

  • Page 39: Use And Maintenance Pegaso

    Unscrew and extract the plug/dipstick (1). Position the vehicle on firm and Clean the part in contact with the oil with flat ground. a clean cloth. Insert the plug/dipstick in the filling hole (2) completely, without tightening it. use and maintenance Pegaso 650...
  • Page 40 (4) for a few minutes. oil to flow back to the oil pan and to cool drain plug on the frame (5). down. use and maintenance Pegaso 650...
  • Page 41 Prepare a pipe clamp (8) to re- oil). Check the oil level, see p. 39 (CHECK- place the original one (special ING THE ENGINE OIL LEVEL AND type). Unscrew the two screws (11) and re- TOPPING UP)). move the cover (12). use and maintenance Pegaso 650...

  • Page 42: Front Wheel

    350 mm) placed under the room temperature, in order to avoid To facilitate the extraction of the engine, so that the front wheel can rotate burns. wheel pin, slightly lift the wheel. freely and the vehicle cannot fall down. use and maintenance Pegaso 650...
  • Page 43 Due to the weight and dimen- APRILIA Official Dealer, in order to avoid sions of the vehicle, the follow- Insert the disc in the brake cali- accidents that may be harmful for you ing operation cannot be per- per with care.

  • Page 44: Rear Wheel

    100 Nm (10 kgm). cle. To facilitate the extraction of the Weight of the vehicle without wheel pin, slightly raise the driver (ready for starting): 200 kg. wheel. use and maintenance Pegaso 650...

  • Page 45: Chain

    Have the driving torques, centering and Fit the washer (5) and screw the nut (4) balancing of the wheel checked by your APRILIA Official Dealer, in order to avoid completely. Carefully insert the disc in the Check the chain tension, see p. 46 accidents that may be harmful for you brake caliper.
  • Page 46 (ADJUST- that there are crushed or seized wheel pin. links; in this case, contact an APRILIA Of- MENT). To change the chain, contact an APRILIA ficial Dealer. To prevent the risk of sei-...
  • Page 47 (CHECKING THE SLACK). made work again. If this is not possible, contact an APRILIA Official Dealer, who will provide for changing the chain. Finally, check the wear of the rear fork protection shoe. use and maintenance Pegaso 650...
  • Page 48 Before proceeding, make sure that the room in which you are working is properly ventilated. Do not inhale fuel vapours. Do not smoke and do not use naked flames. Do not dispose of fuel in the en- vironment. use and maintenance Pegaso 650...

  • Page 49: Rear Suspension

    , c o n t a c t y o u r APRILIA Official Dealer to restore APRILIA Official Dealer to restore the optimal steering conditions. the optimal use conditions. use and maintenance Pegaso 650...
  • Page 50 According to the conditions of use of the example in case of ride with passenger 7)4( (9$2!5,)# 02%,/!$ vehicle, it is possible to adjust the hydraulic and full load, contact an aprilia Official & !$*534-%.4 braking with extended shock absorber by Dealer.
  • Page 51 (clockwise). road. The wear will be greater when the ve- Shock absorber: hicle is driven on dirty or wet roads. Rotate the adjusting screw (5) complete- ly rightwards (clockwise). use and maintenance Pegaso 650...
  • Page 52 Do not adjust the air screw, to avoid variations of the carbura- tion setting. If necessary, contact your APRILIA Offi- )$,).' !$*534-%.4 !$*534).' cial Dealer. 4(% #/,$ 34!24 #/.42/, Carefully read p.

  • Page 53: Spark Plug

    MOVING THE FUEL TANK). and performance of the engine. Position the spark plug cap properly, so that it does not come off due to the vibra- tions of the engine. Put back the fuel tank. use and maintenance Pegaso 650...

  • Page 54: Battery

    " ". acid. Wear protection clothes, a face mask Connect first the positive cable (+) and and/or goggles during maintenance op- then the negative cable (–). erations. Disconnect following the reverse order. use and maintenance Pegaso 650...
  • Page 55 (about once a month), during the win- ter or when the vehicle remains unused, in Never exceed the "MAX" notch, Remove the battery breather pipe. order to prevent the deterioration of the since the level increases during battery. the recharge. use and maintenance Pegaso 650...
  • Page 56 Before replacing a fuse, try to find out the case it is advisable to consult an cause of the trouble, if possible. APRILIA Official Dealer. Replace the damaged fuse with a new one having the same amperage. use and maintenance Pegaso 650...
  • Page 57 The side stand (1) is provided with a safety switch (3) that makes the starter rotation and the engine ignition impossible with en- If the engine does not stop, con- tact an APRILIA Official Dealer. gaged gears and side stand (1) down. use and maintenance Pegaso 650...
  • Page 58 If you touch the bulb with bare hands, remove any fingerprint with alcohol, in order to prevent it from blowing fre- quently. Carefully read p. 36 (MAINTENANCE). DO NOT FORCE THE ELECTRIC CABLES use and maintenance Pegaso 650...

  • Page 59: Changing The Fuses

    Withdraw the parking light bulb (3) and incide with the relevant guides on the replace it with one of the same type. socket. Correctly install a new bulb of the same type. use and maintenance Pegaso 650...

  • Page 60: Bulbs

    To change the bulbs, proceed as fol- socket. Extract the bulb from its seat. lows: For the installation: Correctly install a new bulb of the same type. use and maintenance Pegaso 650...
  • Page 61 Extract the bulb socket (6). Upon reassembly, tighten the Withdraw the number plate bulb (7) and screw (1) carefully, in order not replace it with a new one of the same to damage the protection glass. type. use and maintenance Pegaso 650...

  • Page 62: Transport

    Do not inhale fuel vapours. the fillercap. carburettor breather pipe during Do not smoke, nor use free flames. refilling. DO NOT DISPOSE OF FUEL IN THE EN- If necessary, contact an APRILIA Official VIRONMENT. Dealer. use and maintenance Pegaso 650...
  • Page 63 Empty its content into a container and erations, see p. 46 (PRELIMINARY deliver it to a salvage centre. Do not apply protection waxes CHECKING OPERATIONS). onto the saddle, in order not to make it too slippery. use and maintenance Pegaso 650...

  • Page 64: Cleaning

    "; press the start push button " " Have a test ride at moderate for a few seconds, to distribute the oil speed in a low-traffic area. evenly on the cylinder surfaces. Put back the spark plug. use and maintenance Pegaso 650...
  • Page 65 (50% water + 50% antifreeze with ethylene glycol) Seats............... 2 Vehicle max. load (driver + passenger + luggage) ....... 180 kg TRANSMISSION Type ..............mechanical, 5 gears with foot control on the left side of the engine. use and maintenance Pegaso 650...
  • Page 66 - off-road ............180 kPa (1.8 bar) - asphalted road..........180 kPa (1.8 bar) - Inflation pressure for rider and passenger - off-road ............180 kPa (1.8 bar) - asphalted road..........180 kPa (1.8 bar) use and maintenance Pegaso 650...
  • Page 67 Direction indicators ......... 12 V - 3 W Low fuel ............12 V - 3 W Engine oil pressure ......... 12 V - 3 W Low beam ............12 V - 3 W High beam............12 V - 3 W use and maintenance Pegaso 650...
  • Page 68 F.F., DOT 5 (compatible with DOT 4) or BRAKE 5.1, DOT 5 (compatible with DOT 4). WARNING Use only antifreeze and anticorrosive without nitrite, ensuring protection at -35 °C at least. ngine coolant (recommended): ECOBLU -40 °C or COOL. use and maintenance Pegaso 650...
  • Page 69 ./4% !3+ &/2 '%.5).% 30!2% 0!243 /.,9 use and maintenance Pegaso 650...
  • Page 70 )MPORTERS use and maintenance Pegaso 650...
  • Page 71 )MPORTERS use and maintenance Pegaso 650...
  • Page 72 7)2).' $)!'2!- 0EGASO  use and maintenance Pegaso 650...
  • Page 73 Bl White 28) Spool Yellow 29) Diode 1 Gr Grey 30) Front left direction indicator Brown 31) Pick up Black 32) Low/high beam bulb 33) Front parking light Green 34) Front right direction indicator Vi Violet use and maintenance Pegaso 650...
  • Page 74 – Do not dispose of oil, fuel, polluting substances and components in the envi- ronment. – Do not keep the engine running if it isn’t necessary. – Avoid disturbing noises.

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