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RA2584 Operator‘s manual Original operator‘s manual Edition 10.2012 Date of print 09.2014 Language EN-EU Machine number VF65882401 – Model VF6588 Document number VF16661959.EN-EU...
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Machine identification In order for your dealer to assist you as efficiently as possible, you will need to provide some information about your machine. Please enter the details here. Designation RA2584 Working width 7.60 m - 8.40 m Weight 1950 kg...
Table of contents Table of contents Preface ............Operation ........... Target group for this operating manual Safety Symbols used General Swathing Safety ............Swath deposit For your safety Adjusting the swath width Who is allowed to Driving on headlands operate the machine? General safety information Cleaning and care ........
Preface Target group for This operating manual is aimed at trained agriculturists and persons Preface who are otherwise qualified for agricultural activities and have this operating received instruction in working with this machine. manual For your safety You must familiarise yourself with the contents of this operating manual before assembly or initial operation of the machine.
Preface Symbols used In this operating manual, the following symbols and terms have been used: • A bullet point accompanies each item in a list. A triangle indicates operating functions which must be performed. An arrow indicates a cross-reference to other sections of this manual.
Safety For your safety This chapter contains general safety instructions. Each chapter of the Safety operating manual contains additional specific safety information which is not described here. Observe the safety information: • in the interest of your own safety. • in the interest of the safety of others.
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Safety Warning signs Safety-related labels attached to the machine indicate potential hazards. The labels must not be removed. Illegible or missing labels should be replaced. You can obtain new labels as spare parts from your dealer. Warning signs on the machine...
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Safety Meaning of the warning signs Read the operating manual Read and follow the operating and safety instructions before using the machine for the first time. The machine must not be used for the first time until the operating manual has been read and understood. This applies in particular to the safety information.
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Safety No persons within the slewing range There is an acute risk of injury within the slewing range from machine parts which are slewing or folding. Otherwise, serious or fatal injury may be caused as a result. Caution, high voltage Maintain a sufficiently safe distance from high-voltage lines.
Safety Who is allowed to Only qualified personnel Only qualified persons who have been informed of the dangers operate the associated with handling the machine are permitted to operate, machine? service or repair the machine. The necessary knowledge can be gained in the course of agricultural vocational training, professional training or intensive instruction.
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Safety Switch off the PTO shaft drive when raising the machine Switch off the PTO shaft drive on the tractor if people could enter the working area of the machine when you • raise the machine, • raise the side devices or •...
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Safety Never work on the machine while it is running No operations may be performed on the machine while it is running. Objects or persons can be caught, drawn in or crushed. Serious or fatal injury may be caused as a result. Safety distance from raised and unsecured loads Never work under suspended loads.
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Safety PTO shaft speed 540 rpm The specified maximum PTO shaft speed of 540 rpm must not be exceeded. A higher PTO shaft speed will damage the machine. Only use the PTO shaft specified Only use PTO shafts which have been specified by the manufacturer. Other PTO shafts with disconnect couplings may allow higher disconnect torques.
Safety Coupling Increased risk of injury When the machine is being coupled to the tractor, there is an increased risk of injury. Therefore: • Secure the tractor against rolling away, shut off the engine and remove the ignition key. • Never stand between the tractor and machine.
Safety Hydraulics Hydraulic connection at zero pressure only Only connect hydraulic hoses to the tractor hydraulic system if the tractor and machine hydraulic system is at zero pressure. A pressurised hydraulic system can trigger unforeseen movements on the machine and can cause serious machine damage and personal injury.
Safety Road transport Ensuring road safety The machine must conform to current national traffic regulations if you intend to drive with it on public roads. Ensure the following: • Lighting, warning and protective equipment must be fitted. • The permissible transport widths and weights, axle loads, tyre load-bearing capacities, laden weights and national speed restric- tions must be complied with.
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Safety Speed adjustment In poor road conditions and at high speeds, powerful forces can be generated that subject the tractor and machine material to high or excessive stresses. Adjust your driving speed to the road conditions. A driving style which is not adapted to conditions can cause accidents. Accidents with serious or fatal injuries may be caused as a result.
Safety Operation Operate for the first time only after proper training The machine may only be put into operation after proper training has been provided by an employee from a dealership or the manufacturer, or by a factory representative. Operation without training can lead to damage to the machine due to incorrect operation, or cause accidents.
Safety Uncoupling Increased risk of injury There is an increased risk of injury when uncoupling the machine from the tractor. Therefore: • Set the machine down on firm, secure and level ground. • Never stand between the tractor and the machine during manoeu- vring.
Safety Care and Observe the care and maintenance intervals Observe the periods specified in the operating manual for recurrent maintenance checks and inspections. If these periods are not observed, damage to the machine and accidents may be caused as a result. Use original parts Many components have special properties that are decisive for the stability and correct operation of the machine.
Safety No aggressive washing additives Do not use any aggressive washing additives for cleaning. Uncoated metal surfaces can be damaged. Before carrying out welding work Disconnect all electrical connections from the tractor when carrying out welding on the hitched machine. Damage may otherwise be caused to the electrical system.
Getting to know the machine Range of This product is classified as replaceable equipment in accordance Getting to know the machine with EC directive 2006/42/EC. application The machine is a twin rotor swather, which is suitable only for the raking together of mowed stalk-type vegetation (for example, hay or straw).
Getting to know the machine Component designations Deflector bar Tine support Rotor gear Tines Transport chassis Steering Transport holder for tine supports Lifting arm Telescopic arm Tine arm shaft Main frame Attachment Sustainer Drive Swath former Deflector bar Rotor chassis carrier Tine cover stowage area...
Getting to know the machine Technical specifications Dimensions Transport position [m] 6.24 Length 4.10* - 4.25 Height with mounted tine supports 3.44* Height without the upper tine supports for transport position Width without the upper tine supports for transport position when using 2.89 and 2.98 tyres ...
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Getting to know the machine Dimensions Work position [m] 6.24 Length 1.50 Height in work position 7.60 - 8.40 Working width 8.50 Raking width Distance between the rotors 0.30-1.15...
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Getting to know the machine Weights Work position [kg] Transport position [kg] Total weight 1950 Load supported on lower link 1195 Transport chassis axle load (based on load supported on lower link) Tractor equipment required Output / connections Minimum output of the tractor 40 kW (56 hp) Lighting power supply 12 V, 7-pin plug socket ISO 1724...
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Getting to know the machine Machine equipment Swath deposit Swath former with auto-swivel Standard Rotors/tine supports/tines Number of rotors 12 swaths on the left Number of tine supports per rotor 12 swaths on the right Number of tines per tine support Removable tine arms Standard Rotor height adjustment...
Getting to know the machine Pilotbox [+] Protect electrical parts against moisture The electronic control system, pilotbox [+] and electrical plug con- nections must be protected against damp and penetrating mois- ture. Dampness in electronic devices can lead to leakage current, which results in malfunction.
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Getting to know the machine Function The table below provides a summary of the functions. Be sure to follow the other instructions and note the safety information in the overview operating manual. Steering Machine position Function • Single-acting hydraulic control Transport •...
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Getting to know the machine Steering Machine position Function • Pilotbox [+] is switched on. Swathing with left rotor [+] • • Switch on pilotbox [+]. Preselect position "A" on the • Preselect position "A" on the pilotbox [+]. pilotbox [+]. •...
Delivery and assembly Checking the Delivery is in the fully assembled state Delivery and assembly The machine is delivered fully assembled. Using the checklist, check scope of delivery the loose parts on delivery. If any parts of the machine have not been fitted or are missing, please contact your dealer.
Delivery and assembly Checking the The length of the PTO shaft has been selected at the factory to suit almost all types of tractor. Only in exceptional cases is a correction of length of the PTO the PTO shaft length required on individual tractors. Check the length shaft of the PTO shaft for each tractor prior to first use.
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Delivery and assembly Shortening the PTO shaft Pull the PTO shaft apart and connect one half to the tractor PTO shaft drive and one to the machine and secure them. Place the two shaft halves next to each other and: •...
Delivery and assembly Checking the steering Never carry out work on the steering Steering arm Track arm Contact your dealer if specifications differ. Never carry out any work on the steering or track yourself. There is otherwise the risk of traffic Track rod accidents and accidents with fatal consequences.
Coupling the machine Safety Coupling the machine Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Increased risk of injury When the machine is being coupled to the tractor, there is an increased risk of injury.
Coupling the machine Coupling the lower link Follow the instructions for the quick-release coupling Follow the instructions below for tractors with quick-release couplings. Also note the instructions and warnings in the operating manual of the tractor manufacturer. If this requirement is ignored, the consequence may be damage to the machine and even life-threatening injuries.
Coupling the machine Swivelling in the parking stand After coupling the machine to the tractor, raise and secure the sustainer. Switch off the tractor and secure it, shut off the engine and remove the ignition key. Pull out the pins in the sustainer. ...
Coupling the machine Coupling the PTO shaft When coupling the PTO shaft, make sure it is in the correct position. PTO shaft Check whether the PTO shaft must be shortened before coupling. Shorten the PTO shaft if necessary. ...
Coupling the machine Wheel chocks Secure the tractor against rolling away Never remove the wheel chocks if the tractor is not otherwise secured against rolling away. Persons could be run over by the machine or the tractor. Serious or fatal injury may be caused as a result.
Coupling the machine Connections Electrical connections Checking the electrical cables Check the electrical cables. The electrical cables must not chafe or hang loose. Electrical cables that have been torn away or worn through must be replaced. Otherwise, damage to the machine may be caused as a result.
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Coupling the machine Hydraulic Check hoses and couplings connections Check all hydraulic hoses for damage before connecting them. Check all hydraulic couplings for firm seating after connecting them. Defective hydraulic hoses and poorly fitting hydraulic connections can trigger unanticipated movements in the machine, causing severe damage to the machine as well as personal injury.
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Coupling the machine Connecting the Make sure the connection is correct hydraulic couplings Ensure that the hydraulic system is connected correctly, otherwise damage to the machine and personal injury will be caused as a result. Close the ball valve. ...
Preparing for use Safety The following applies to all preparations for operation: Preparing for use Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Secure the machine Secure the machine against accidental starting and rolling away.
Preparing for use General The following applies when performing all adjustment work: Check the tyre pressure. Secure the machine. Lower the machine to the work position. Loosen the appropriate bolts. Make the required adjustment. Retighten the bolts. ...
Preparing for use Rotor pitch The rotors are inclined transversely to the chassis. The rotor is already inclined transversely ex-factory. If the crop is not picked up cleanly, the raking quality can be improved by adjusting the rotor pitch. Optimum raking quality is achieved when the tines in the front working area and in front of the crop discharge have the lowest possible ground clearance (cf.
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Preparing for use Adjust the rotor pitch for a single axle It is possible to alter the position of the rotors lateral to the direction of travel. Release the four bolts slightly. Push the wheel carriers into the required position (see illustration on page 45).
Preparing for use Lifting the tines The time for lifting the tines can be adapted to the crop (early or late lifting). The control cam (cam disk) can be infinitely adjusted. To do this, the following steps are required. Switch off the tractor and secure it. Early ...
Preparing for use Working depth Adjust the working depth as follows: Fully lower the machine using the hydraulic control device on the tractor and advance approximately 2 metres. Switch off the tractor and secure it. Check the working depth to the ground. Sustainer Working Rotor tines...
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Preparing for use Tine saver [+] If the tines are broken, the tine saver can prevent the broken-off part from getting lost. Broken-off tine parts in the crop may damage machines that are following behind. Observe the separate assembly instructions. For a good swath deposit, both tine legs must run parallel to one another after the tine savers have been fitted.
Road transport Safety Before transporting the machine on public roads, please read the Road transport following safety information. Compliance is mandatory and will help you to avoid accidents. Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury.
Road transport Observe transport width Observe the permissible transport widths. Put the machine in the transport position and attach lights, warning signs and protective devices. The driver and keeper of the vehicle are liable for any non-compliance with national traffic regulations. Clean lighting equipment before travelling on the road All lighting equipment must be cleaned before road transport.
Road transport Prior to road transport When driving on public roads, the machine must be in the transport position. To prepare the machine for road transport, carry out the following steps: »Setting the lowest transport height« »Folding in the deflector bar« ...
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Road transport Removing the tine Remove any crops and coarse dirt. supports Remove the 4 outer tine supports from both rotors, plug them into the transport holder and secure them (see following illustration). See »Place tine supports in transport holder«, page 54. ...
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Road transport Place tine supports in transport holder Loosen and remove the lynch pin from the tine support. Secure the lynch pin in the rear hole of the tine support. Lynch pin Rear hole Pull off the tine support. Tine support ...
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Road transport Fold the machine into Make sure the machine is standing level the transport Before changing from the transport to the work position (and vice position versa), make sure the machine is standing level. The machine could tip over, particularly on hillside locations. Damage to the machine and serious or fatal injury may be caused as a result.
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Road transport Attaching the tine Exercise caution when close to unprotected tines cover Maintain a sufficiently safe distance from exposed tines. When working in the vicinity of the tines, ensure that you have a firm footing (risk of slipping on wet ground). Serious or fatal injury may be caused as a result.
Road transport Checking the Prior to driving on the road, check the machine against the check list: machine PTO shaft drive off? Rotor in transport position? Deflector bar folded? Tine supports in transport holder and secured? ...
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Preparations on the field Safety The following applies for all preparations on the field: Preparations on the field Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Switch off the tractor and secure it Before you dismount: ...
Preparations on the field General The following work steps are described in this section: • »Lowering the machine« • »Fitting the tine supports« • »Folding out deflector bar« • »Adjusting the swath former«...
Preparations on the field Folding the After road transport, the machine is brought into the work position on the field. Follow the handling instructions below: machine into the work position Shutting the machine down Place the machine onto ground that is as flat as possible. ...
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Preparations on the field Lowering the machine Place the machine onto ground that is as flat as possible. Switch on the tractor. Use the single-acting hydraulic control device on the tractor to release the lifting arm locking mechanism. ...
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Preparations on the field Remove the tine supports for both rotors from the transport holder and fit them (see illustration). See »Fitting the tine supports«, page 63. Secure the tine supports with lynch pins. Move the deflector bar to the work position until the latch engages. See »Folding out deflector bar«, page 64.
Preparations on the field Basic settings Fitting the tine supports Remove the tine supports from the transport holder. Attach the tine supports to the tine supports and secure with lynch Lynch pin Rear hole pin. Tine supports • The tine supports for the left rotor are labelled.
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Preparations on the field Folding out deflector After the tine supports have been attached, all protective devices must be moved from transport to work position. Latch for transport position Latch for work Fold out the deflector bar as follows: position ...
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Preparations on the field Adjusting the swath The swath former is folded into the correct position when changing from the transport to the work position. former Adjusting the swath former in relation to the direction of travel It is possible to adjust the direction of travel of the swath former as follows: ...
Operation Safety Operation Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. No riding on the machine Persons or objects must never be transported on the machine. Carrying passengers on the machine is life threatening and prohibited.
Operation General The following work steps are described in this section: • »Swathing« • »Dual rotor operation« • »Single rotor operation with pilotbox [+]« • »Adjusting the swath width« • »Driving on headlands« Suitable working speeds Select a driving speed (approx. 4-12 km/h) at which the crop is picked up cleanly and completely.
Operation Swathing No persons in the working area Ensure that no persons are present in the slewing and working area of the machine. Persons could be caught by the machine within this area. Fatal injury may be caused as a result. Requirements After setting the machine as described in chapter »Preparations on the field«...
Operation Swath deposit The following basic types of swath deposit are possible: • »Central swath with two rotors«, page 69. • »Single rotor operation with pilotbox [+]«, page 72. • »Single swath with left rotor«, page 72. • »Single swath with right rotor«, page 72. •...
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Operation Single swath with Switch off the tractor and secure it active rotor Before you dismount: Switch off the tractor. Remove the ignition key. Secure the tractor against rolling away. An unsecured tractor can run you over or trap you. Serious or fatal injury may be caused as a result.
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Operation Single swath with right rotor in transport position The inactive side shaft is removed. See »Remove the side shaft«, page 70. Using the tractor's single-acting hydraulic control unit, raise both rotors into the transport position until the lift arms lock. ...
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Operation Single rotor Distance from the rotor operation with Maintain a safe distance from the rotor when it is rotating. Nobody pilotbox [+] may remain in close proximity to the machine when rakes and swathers are running. Otherwise, serious or fatal injury may be caused as a result.
Operation Adjusting the swath width By extending the rotors, the swath width can be adjusted to suit the crop volume and the swath type using the double-acting hydraulic control device on the tractor. For adjustment of the swath width, the machine should be in the headland position.
Cleaning and care Safety The following applies to all cleaning and care work: Cleaning and care Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Secure the machine •...
Cleaning and care Cleaning Lower the machine to the work position. After each use, clean the machine of any coarse dirt and crop residue. Do not clean the bearings and piston rods of hydraulic cylinders using a high-pressure cleaner. After cleaning ...
Parking and storage Setting down the When setting down and parking the machine, special safety Parking and storage precautions have to be observed: machine in a secure position Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury.
Parking and storage General The machine must be uncoupled in the reverse order to that in which it was coupled. Chapter »Fold the machine into the transport position« page 55. Chapter»Coupling the machine«, section »Coupling« page 14. Uncoupling and To uncouple the machine from the tractor, proceed as follows: securing the machine ...
Maintenance For your safety The following applies to all servicing work: Maintenance Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Requirements for maintenance work Only perform the maintenance operations if you have the required expert knowledge and suitable tools.
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Maintenance Protective measures Additives in oils and lubricants may have adverse effects on health. As marking in accordance with the hazardous goods regulation is not when handling oils or necessary, please always ensure the following: lubricants Avoid skin contact Avoid skin contact with these materials. Protect your skin by means of protective skin cream or oil-resistant gloves.
Maintenance General This information relates to general servicing work. For all servicing work, the machine must be locked in the work position. If the transport position is required for maintenance work, refer to the relevant instruc- tions for the work. ...
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Maintenance Maintenance terms Listed in this table are short explanations of the most important maintenance terms. Task Explanation Greasing Apply grease to the slide surfaces using a brush. Lubrication One or two presses of the grease gun, if not specified otherwise. Unless specified otherwise, use only plant-based oils, such as rapeseed oils.
Maintenance Bolt connections Tightening screws All screws must be retightened: • After the first 5 hours of operation. • According to the frequency of use. • At least once a season. Special tightening Observe the special tightening torques for the following screw connec- tions: torques •...
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Maintenance Tightening torques All bolt connections must be tightened in accordance with the table below, if no other torques are specified. On this machine, screws with for screwed a minimum quality of “8.8” (can be seen on the screw head) are used. connections The torque specifications refer to a dry coefficient of friction (0.12).
Maintenance Lubrication points for grease Working with a Before applying the grease gun grease gun clean lubricating nipples and grease gun attachment fitting. Lubricate the bearings with one or two presses of the grease gun. If you feel resistance at the second press, do not press a second time. Too much grease will force the bearings apart.
Maintenance Lubricating the The manufacturer's own operating manual is included with each PTO shaft. This includes detailed information on the relevant version of the PTO shafts PTO shaft. Check the guard components Check all guard components of the PTO shafts for wear or damage (visual inspection).
Maintenance Lubricate rotors Check the oil level with the machine horizontal only if there is visible loss of oil. Check the oil level at both rotor gears using the bleed valve. If there is a visible loss of oil, top up to the required volume. Bleed valve View from above ...
Maintenance Filling quantities Check the oil level with the machine horizontal only if there is visible loss of oil. Filling/drain screw Gearbox Max. oil capacity [litres] SAE 90 API-GL-4 Angular gear box (Y-transmission) Rotor gear, left Rotor gear, right Angular gear Tyres Do not drive with worn or damaged tyres Replace worn or damaged tyres immediately.
Maintenance Hydraulics Hydraulic system at zero pressure Work must only be performed on the hydraulic system if the tractor and machine hydraulic system is at zero pressure. A pressurised hydraulic system can trigger unforeseen movements on the machine and can cause serious machine damage and personal injury.
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Maintenance Checking sliding elements The sliding elements on the two lifting arms ensure smooth and even Lock nut running of the telescopic arms. The sliding elements must be checked on a regular basis, and readjusted and the sliding surfaces lubricated if necessary.
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Maintenance Checking the track Never carry out work on the steering Contact your dealer if specifications differ. Never carry out any work on the steering or tracking yourself. There is otherwise the risk of traffic accidents and accidents with fatal consequences. If the machine rolls at an offset angle to the tractor when driving a Steering arm straight line, the directional stability is set incorrectly.
Additional equipment Additional The following additional equipment is available for this machine. All Additional equipment items of additional equipment are original parts, and are available from equipment your dealer. Additional equipment which is not part of the standard scope of delivery is indicated by a plus symbol [+] in this manual.
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Additional equipment Autan-Buffer The optional Autan-buffer provides better contour guidance and reduces the load on the lift arms. Rubber buffer Spare wheel The optional spare wheel is fitted to the deflector bar of the machine. The spare wheel can be fitted to the machine's deflector bar. Separate assembly instructions are supplied.
Eliminating faults Faults Faults can often be eliminated quickly and easily. Before contacting Eliminating faults Customer Service, refer to the table to check whether you can remedy the fault yourself. In case of a fault, proceed as follows: Immediately stop operation. ...
Circuit diagrams Hydraulic circuit Circuit diagrams diagram Left lift arm Right lift arm Swath former Lift arm extension Restrictor Restrictor 1.5 mm, 1.5 mm Restrictor Electro-hydraulic single lift 0.5 mm Tractor hydraulics...
Circuit diagrams Lighting circuit diagram 2/54g 3/31 5/58R 6/54 7/58L Connecting plug 7-pin in accordance with ISO 1724 Yellow Green White Brown Black Connector and socket 7-pin in accordance with ISO 1724 Yellow Black Right indicator Right brake light Earth Left indicator Right rear light White...
Decommissioning Environment During decommissioning, the individual parts must be disposed of Decommissioning properly and in an environmentally friendly manner. Please observe the waste disposal guidelines that are currently in force. Plastic parts Plastic parts can be disposed of in normal household waste (residual waste), depending on the laws specific to your country.
EC Conformity Declaration Conforms to EC Conformity Declaration EC Directive Kverneland Group Kerteminde AS 2006/42/EC Taarupstrandvej 25 DK-5300 Kerteminde Denmark declare with sole responsibility that the product SwatMaster 8442 Andex 844 9584 C and its accessories Model: VF6588 Type plate and CE marking Valid from machine number: ...
Index Index Adjusting Lifting the tines Chassis Lower link Rotor pitch Coupling Single-pass swath Lubrication points Swath former General Working depth PTO shafts Cam disk Machine Care Putting away after the season Check list Setting down Headlands Uncoupling Road transport Maintenance Work position Bolt connections...
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Index Checking Single-pass swath Speed Swath deposit Dual rotor operation Swath former Adjusting the direction of travel Adjusting the height Swath width Adjusting Target group Technical specifications Dimensions in transport position Dimensions in work position Implement equipment Machine equipment Tractor equipment Weights Tightening torques Bolt connections...
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