Kubota DMC 8028 Operator's Manual
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Kubota DMC 8028 Operator's Manual

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DMC 8028-8032-8036R-
Operator's manual
Translated from the original operator's manual
Revision
Date printed
Language
Machine number
Document number
Index
8536R
02
08.2015
EN-US
KT457127
A132379640
2015-09

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Summary of Contents for Kubota DMC 8028

  • Page 1 DMC 8028-8032-8036R- 8536R Operator’s manual Translated from the original operator’s manual Revision Date printed 08.2015 Language EN-US Machine number KT457127 Document number A132379640 Index 2015-09...
  • Page 2 In order for your dealer to assist you as efficiently as possible, you will need to provide some information about your machine. Please enter the details here. Designation DMC 8028-8032-8036R-8536R Operating width 8028: 2,8 m (9’ 2”) // 8032: 3,2 m (10’ 6”), 8036-8536: 3,6 m (11’...

  • Page 3: Table Of Contents

    Table of contents Table of contents Preface ............For your own safety Target group for the Instruction Manual General instructions The meaning of the symbols Lubrication Service - check Safety ............Replacement For your own safety Who can operate the machine? Extra equipment ........

  • Page 4: Preface

    Preface Target group for Preface the Instruction NOTICE Manual Simplified illustrations to improve understanding All of the illustrations of the machine in this instruction manual show it without the guards or with the protective equipment open to improve understanding. Ensure that the safety instructions are complied with and the instructions in the instruction manual are followed.

  • Page 5: The Meaning Of The Symbols

    Preface The meaning of We have used different symbols to make the text clear. An explanation follows: the symbols • A dot symbol marks a list of instructions or information.  A triangle marks an action you must carry out. →...
  • Page 6 Preface California Proposition 65 WARNING Engine exhaust, some of its constituents, certain machine components and fluids, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. SAFETY FIRST This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury.

  • Page 7: Safety

    Safety For your own Safety Get to know your equipment and its limitations. Read the entire manual before attempting to start and operate the device. safety This chapter includes general safety instructions. In addition, each chapter in the instruction manual includes specific safety instructions not set out here.
  • Page 8 Safety Safety labels On the machine, you will find labels relating to your safety. These labels must not be removed. If the labels become illegible or detached, new labels can be ordered and affixed in the appropriate areas. 80xx model DANGER DANGER WARNING...
  • Page 9 Safety 85xx model DANGER DANGER CAUTION WARNING WARNING ROTATING DRIVELINE KEEP AWAY - ROTATING BLADES READ THE MANUAL INADVERTENT OPERATION CONTACT CAN CAUSE DEATH KEEP AWAY! • • RISK OF DEATH OR INJURY BY THE MACHINE MUST NOT BE TO AVOID SERIOUS INJURY OR DEATH INADVERTENT OPERATION.
  • Page 10 Safety DANGER KEEP AWAY - ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM BLADE CONTACT AND THROWN OBJECTS: KEEP ALL PERSONS CLEAR OF OPERATING MOWER AND MOWING AREA. KEEP CURTAIN GUARD IN PLACE AND IN GOOD CONDITION. DO NOT OPERATE MOWER WITH CURTAIN GUARD REMOVED. DANGER DANGER SHIELD MISSING...
  • Page 11 Safety WARNING PRE-LOADED SPRING SPRING MAY UNEXPECTEDLY EXPAND IN CASE OF INCORRECT INSTALLATION. TO AVOID SERIOUS INJURY: SERVICE BY TRAINED PERSONNEL ONLY WARNING WARNING WARNING UNEXPECTED MOVEMENT INADVERTENT OPERATION RISK OF CRUSHING • • MACHINE PARTS MAY STILL • RISK OF DEATH OR INJURY BY NEVER REACH INTO AN AREA ROTATE AFTER ENGINE IS INADVERTENT OPERATION.
  • Page 12 Safety Lighting and The machine is equipped with lighting and reflective devices as a reflective devices - standard, which serve to ensure safety on the roads. Lighting and reflective equipment shall be in good and sound condition at all times. Lights and labels must not be removed from the machine. Illegible or missing labels must be replaced.

  • Page 13: Who Can Operate The Machine

    Safety Who can operate This machine should only be operated by trained farmers and others who are qualified to work in agriculture and who are familiar with the machine? assembling equipment. Untrained or unauthorized persons must not use this machine. Attachment Correct attachment of the machine The machine must be correctly attached according to the instructions.

  • Page 14: Load Capacity

    Safety Only connect the hydraulics when the system is depressurized You should only connect the hydraulic hoses to the tractor's hydraulics when the hydraulic systems on both the tractor and the machine are depressurized. There is a risk that the machine will move accidentally. Unintentional movement of the machine may result in serious injuries.

  • Page 15: Transport On Public Roads

    Safety Transport on Ensure that the machine meets the Road Traffic Act's require- ments concerning its condition public roads When driving on public roads, the machine must comply with the Road Traffic Act's current requirements. This ensures your safety and that of other road users. Failure to meet the requirements can result in accidents.

  • Page 16: Use

    Safety The operator should receive careful instructions before using the machine The machine may be put to use only once the operator has received thorough instructions; carefully read and understand this Instruction Manual. 95-002-1 fr Thorough machine instruction allows safe usage. Insufficient training may lead to incorrect usage of the machine and accidents.
  • Page 17 Safety Check the surrounding area before starting to use the machine Check the surrounding area before driving and using the machine. This prevents persons and animals in the vicinity from being harmed. If the surrounding area is not checked, it may result in serious injuries to persons or animals.

  • Page 18: Disconnection

    Safety Disconnection Increased risk of injury when disconnecting There is an increased risk of injury when disconnecting the machine from the tractor. Paying full attention to the aforementioned point ensures your safety 95-031 fr and that of others. Failure to pay attention to the aforementioned point may result in serious injuries.

  • Page 19: Maintenance

    Safety Maintenance Comply with the service and maintenance intervals given in the instructions Comply with the intervals for service and maintenance as given in the instructions. By complying with the maintenance intervals, you ensure that the machine will operate without malfunctions and provide maximum protection for the environment.
  • Page 20 Safety Be careful when cleaning with high pressure cleaning equipment Only use low-pressure cleaning equipment to clean bearings, hydraulic hoses, plastic components, electrical control boxes and electrical equipment. Using low water pressure to clean will protect the sensitive equipment on the machine. Using high water pressure to clean could damage vital parts of the machine.

  • Page 21: Further Safety Instructions

    Safety Further safety Follow the instructions when working on the machine The machine safety instructions should always be followed. instructions This will protect you and others from injury. Failure to follow the safety instructions may result in serious injuries. In addition to the safety instructions, the following should be followed: •...

  • Page 22: Blank Page

    Blank page Blank page...

  • Page 23: About The Machine

    About the machine About the machine This chapter includes general information about your machine. In addition, the following information is included: • The machine's field of application. • The machine characteristics. • View of the machine. • Technical data. The machine's 8028R - 8032R - 8036R - 8536R is a trailed mower conditioner intended for the harvesting of commonly occurring grass and grain field of application...

  • Page 24: Machine Characteristics

    About the machine Machine Description of the machine 8028R - 8032R - 8036R - 8536R is a trailed mower conditioner, characteristics whereas: • the 80xx model only operates on the right-hand side of the tractor. • the 85xx model operates on both sides of the tractor. The machine is towed behind the tractor via a drawbar which is coupled to the tractor's lift arms or the drawbar tongue of the tractor.

  • Page 25: Synopsis

    About the machine Synopsis 80xx model Hydraulic cylinder Swivel gear Cutting unit Main frame Drawbar Support leg Spring Guard Swivel hitch P.T.O. shaft Main gear...
  • Page 26 About the machine 85xx model Center gear Hydraulic cylinder Drawbar Swivel gear Cutting unit Main frame Support leg Guard Spring Swivel hitch P.T.O. shaft Main gear...

  • Page 27: Technical Data

    About the machine Technical data Machine dimensions 80xx model...
  • Page 28 About the machine Dim. Unit 8028R 8032R 8036R mm (’-’’) 5200 (17’ 1’’) 5650 (18’ 6’’) 5650 (18’ 6’’) mm (’-’’) 5125 (16’ 10’’) 5600 (18’ 4’’) 5600 (18’ 4’’) mm (’-’’) 350 (1’ 2’’) 350 (1’ 2’’) 350 (1’ 2’’) mm (’-’’) 2700 (8’...
  • Page 29 About the machine 85xx model...
  • Page 30 About the machine Dim. Unit 8536R mm (’-’’) 7225 (23’ 8’’) mm (’-’’) 5900 ( 19’ 4’’) mm (’-’’) 350 (1’ 2’’) mm (’-’’) 6875 (22’ 7’’) mm (’-’’) 1650 (5’ 5’’) mm (’-’’) 3600 (11’ 10’’) mm (’-’’) 2800 (9’ 2’’) mm (’-’’) 675 (2’...
  • Page 31 About the machine Machine weight Weight bearing Load Axle Coupling point Model Load Load Total weight Axle Coupling point kg (lbs) kg (lb) kg (lb) 8028R 1420 (3132) 490 (1080) 1910 (4212) 8032R 1551 (3420) 510 (1126) 2061 (4544) 8036R 1717 (3786) 530 (1169) 2247 (4955)
  • Page 32 About the machine Machine specifications Unit 8028R 8032R 8036R-8536R Unladen weight 80xx model kg (lbs) 1910 (4212) 2061 (4544) 2247 (4955) Unladen weight 85xx model kg (lbs) 2515 (5546) P.T.O. (Power takeoff) 540/1000 Power requirement, minimum kW (hp) 50 (70) 60 (80) 66 (90) Number of cutting discs...

  • Page 33: Tractor Requirements

    About the machine Tractor requirements WARNING Tractor weight and size The tractor must have a proper weight. Local legislation governing this ratio must be observed. The correct ratio between tractor and machine ensures correct braking functions and manoeuvrability. An incorrect ratio between tractor and machine can be dangerous.

  • Page 34: Preparation

    Preparation Preparing the Preparation The machine is divided into its main components for transport to the user. The machine must be assembled in accordance with the specific machine assembly instructions delivered with each machine. CAUTION Do not attempt to assemble the machine alone Personnel must be trained before assembling the machine.

  • Page 35: Length Of P.t.o. Shaft

    Preparation Length of P.T.O. The length of the P.T.O. shaft is set at the factory to fit almost every kind of tractor. Only in exceptional cases is it necessary to adjust the shaft P.T.O. shaft in order to get the correct length for the particular tractor. Check the length of the P.T.O.
  • Page 36 Preparation Check the length of  Connect the machine to the tractor without the P.T.O. shaft. the P.T.O. shaft  Stop the tractor, remove the ignition key and secure the tractor to prevent it from rolling. Shorten the P.T.O. shaft ...
  • Page 37 Preparation Swivel gear Checking the RPM WARNING Maintain the rotational speed on the tractor PTO outlet It is dangerous to connect a tractor with PTO = 1000 rpm to a machine intended for PTO = 540 rpm. The machine is not designed for this speed. It can result in damage to the machine and be dangerous to any persons in the vicinity.
  • Page 38 Preparation The swivel gear's RPM can also be checked by observing the transmission's pivot joint. Check the swivel gear in the following way:  Observe the transmission profile in the middle of the swivel gear. • If the swivel gear's profile on the lower part of the swivel gear is wide, the machine should be run at a rotational speed of 1000 RPM.
  • Page 39 Preparation If the machine is to be fitted to a tractor's P.T.O. socket with a different RPM, the following procedure must be followed:  Remove the P.T.O. shaft. P.T.O. shaft  Remove the bolts on both sides of the transmission. Bracket ...
  • Page 40 Preparation  Remove the bolts on both sides of the transmission. Bolt  Remove the transmission. Air release plug  Remove the air release plug and the oil plug and switch them over so that they exchange places.  Remove the adapter for the P.T.O. shaft. Oil plug Adapter ...
  • Page 41 Preparation  Install the transmission. Bolt Do not forget the lock plate.  Affix the bolts on both sides of the transmission  Tighten all bolts to the indicated torque.  Install the adapter. 225 Nm 165 ft/lb. Adapter Lock plate ...
  • Page 42 Preparation Tool box The machine is equipped with a tool box for storing common hand tools, extra blades etc The tool box is used like this:  Remove the pin.  Pull the tool box out. The tool box can be used to store common hand tools, extra blades etc.

  • Page 43: Assembly - Attachment

    Assembly - attachment Assembly - attachment WARNING Coupling a tractor and a machine together When connecting the machine and the tractor there is an increased risk of personal injury. Attention to the safety instructions assures your and others personal safety. Failure to follow the safety instructions may result in serious injuries.

  • Page 44: Attachment Of The Tractor

    Assembly - attachment Attachment of the tractor WARNING Connecting the machine When connecting the machine there is an increased risk of injury. Attention to the task will ensure your safety and that of others. Failure to follow the safety instructions may result in serious injuries.
  • Page 45 Assembly - attachment The machine#s connection point can be adjusted in the following ways. We recommend that you adjust the machine's connection point as shown.  Remove the counter nut on the bolts indicated.  Screw the indicated bolts until the machine's connection point has been adjusted as shown.
  • Page 46 Assembly - attachment  Install the P.T.O. shaft on the tractor. When inspecting and shortening the P.T.O shaft, please refer to the manufacturer's description pertaining to the P.T.O shaft. It is important that the P.T.O. shaft between the tractor and the machine is horizontal.
  • Page 47 Assembly - attachment 8036-8536 only Lifter  Adjust the right and left lift arm so they are at the same height. Lower link crossbar  Swing the lower link crossbar to the side or remove the lower link crossbar.  Raise or lower the tractor's lift arms until the swivel hitch can be mounted on the tractor's lift arms.
  • Page 48 Assembly - attachment  Secure the attachment with the locking pin on both lift arms. Locking pin Stabilizer chains  Tighten the tractor's stabilizer chains.  Adjust the tractor's lift arms to the height shown. 620 - 630 mm (24 ’’...

  • Page 49: P.t.o. Shaft

    Assembly - attachment Safety chain for USA and Canada WARNING Safety chain When driving on public roads, the machine must always be secured with a safety chain between the tractor and the machine. Use a safety chain with a reinforcement suited to at least the total weight of the machine.

  • Page 50: Lighting Equipment

    Assembly - attachment Lighting equipment Connect the electrical Check the electric cable. The insulation of the electric leads must not be unduly worn, and the cables must not be hanging loose. Electric cables with cable insulation that is missing or worn through must be replaced.
  • Page 51 Assembly - attachment SAE J560 plug - overview Cable Connected to: White Ground, alt. light Black Not in use Yellow Left flasher (amber) Brake light Green Right flasher (amber) Brown Tail light (red) Blue Not in use  Connect the plug for the 12 V power supply to the 7-pole plug socket on the tractor.

  • Page 52: Hydraulics

    Assembly - attachment Hydraulics Safety WARNING Only connect the hydraulics when the system is depressurised You should only connect the hydraulic hoses to the tractor's hydraulics when the hydraulic system on both the tractor and the machine is depressurised. There is a risk that the machine will move accidentally. Unintentional movement of the machine may result in serious injuries.

  • Page 53: Connection

    Assembly - attachment Connection Connecting hydraulics WARNING Checking that the hydraulic system is correctly connected Ensure that the hydraulic system is correctly connected. Otherwise, this can cause injuries, and damage to the machine.  Stop the tractor and remove the ignition key. Hydraulic connection Drawbar The tractor must be fitted with 2 sets of double acting hydraulic outlets,...

  • Page 54: Initial Startup Of Machine

    Assembly - attachment Initial startup of machine WARNING The initial test drive of the machine is important When the machine is connected to the tractor for the first time it must be test driven. Attention to the task will ensure your safety and that of others. Failure to follow the safety instructions may result in serious injuries.
  • Page 55 Assembly - attachment Checking the cutting unit Equalizing the hydraulic system After a prolonged period without use with the cutting unit raised, there is a risk that the machine's cutting unit may sink unevenly in the machine's hydraulic cylinder. This means that the cutting unit is not parallel with the machine's main frame.
  • Page 56 Assembly - attachment Friction clutch WARNING Safety in connection with maintenance work on the machine When working on the machine the tractor must be stopped and secured. This prevents the PTO shaft from suddenly starting to rotate. If the tractor and the PTO shaft have not been connected in accordance with the instructions, serious accidents causing damage to limbs can occur.
  • Page 57 Assembly - attachment 85xx model  Remove the bolts  Remove the cover. Bolts Bolt  Tighten all bolts on the friction clutch. Bolt 80xx and 85xx model  Remove the linchpins shown here.  Open the first guard.
  • Page 58 Assembly - attachment  Suspend the guard in the chain as shown.  Block the cutterbar by placing a wooden block between the two cutting discs.  Start the tractor and connect the tractor's P.T.O. outlet. Wooden block  Let the friction clutch rotate freely for approx. 5 seconds at the lowest possible speed, until it is warm to the touch.
  • Page 59 Assembly - attachment 80xx model Bolt  Remove the P.T.O. shaft on the main gear.  Loosen all the bolts on the friction clutch.  Affix and tighten the P.T.O. shaft fully on the drawbar.  Close the guard. Guard 85xx model Bolt ...
  • Page 60 Assembly - attachment  Affix the cover.  Fit the bolts. Bolts 80xx and 85xx model  Remove the wooden block from the cutter bar. Wooden block  Close the front guard.  Affix the linchpins shown here.

  • Page 61: Machine In The Transport Mode

    Assembly - attachment Machine in the transport mode WARNING Check and clear the surrounding area before starting to use machine Before driving and using the machine the surrounding area should be checked and cleared. This prevents persons and animals in the vicinity from being Valve harmed.
  • Page 62 Assembly - attachment Guard Right-hand side  Swivel the protection around as shown.  Tilt the whole guard up as shown.  Fit the linchpin as shown. Linchpin...
  • Page 63 Assembly - attachment Left-hand side 80xx model  Swivel the protection around as shown.  Take hold of the bar and lift the guard up as shown.  Secure the guard with the linchpin. If the side guard is in the transport mode, the machine must not be started.
  • Page 64 Assembly - attachment 85xx model  Swivel the guard around as shown.  Tilt the whole guard up as shown.  Fit the linchpin as shown. If the side guard is in the transport mode, the machine must not be started.

  • Page 65: Transport On Public Roads

    Transport on public roads Safety Transport on public roads WARNING Read the safety instructions carefully before driving on public road Before driving on public road, you must read the safety instruc- tions carefully. This will ensure that dangerous situations and accidents are avoided.

  • Page 66: Checking The Machine

    Transport on public roads Checking the Before traveling on the road the machine should be checked according to this check list: machine  Is the machine in the transport mode?  Is the mowing device lifted all the way up? ...

  • Page 67: Operation

    Operation Safety Operation WARNING The operator should receive careful instructions before using the machine The machine should only be used if the operator has been given thorough instructions. Thorough machine instruction allows safe usage. Insufficient training may lead to incorrect usage of the machine and accidents.

  • Page 68: Before Operating

    Operation Before operating WARNING Make sure that the initial start of the machine is unhindered Make sure the area around the machine is checked before start Paying attention to the area around the machine will prevent injury to persons or animals. Insufficient attention to the area around the machine can result in serious injuries.

  • Page 69: Operation

    Operation Operation Safety WARNING The operator should receive careful instructions before using the machine The machine should only be used if the operator has been given thorough instructions. Thorough machine instruction allows safe usage. Insufficient training may lead to incorrect usage of the machine and accidents.
  • Page 70 Operation  Check that the mechanical safety valve is open. Valve  Carefully connect the tractor's P.T.O. shaft.  Carefully increase the speed of the P.T.O. shaft to 1000 RPM. → »Number of revolutions on the P.T.O. outlet« Page 38 ...
  • Page 71 Operation Setting Rollers 900 RPM is the standard rotation speed of the rollers. As an option, the machine can be equipped with a pulley so that the rotation of the rollers is 1200 RPM Type of crop Rollers Diameter Pulley on the trans- mission Normal grass crops, as well as alfalfa without the use of Bx-equipment φ225 mm (8...
  • Page 72 Operation  Completely loosen the bolts on the spring. V-belt  Remove the V-belts. Bolt Bolt  Remove the bolt for the pulley.
  • Page 73 Operation  Dismantle the pulley. Pulley  Install the new pulley. V-belt  Install the V-belt.  Tighten the springs to the measurement shown.  Attach the protection. Bolt 75 mm (3”)
  • Page 74 Operation Roller pressure The rollers' pressure against the crop is dependent on the nature and quality of the crop. • At harvest, the pressure of the rollers should be increased for grassy crops. • At harvest, the pressure of the rollers should be decreased for clover and other leafy crops.
  • Page 75 Operation Changing the roller pressure The springs on both sides of the machine must be set the same. The roller pressure is adjusted as follows: Counter nut Left-hand side  Use the appropriate tool and remove the shown counter nut located near the spring.
  • Page 76 Operation  Tighten and secure the lock nut and the spring following final Counter nut adjustment. The springs on both sides of the machine must be set the same.
  • Page 77 Operation The springs on both sides of the machine must be set the same. The roller pressure is adjusted as follows: Right-hand side  Use the appropriate tool and remove the shown counter nut located near the spring. Counter nut Clamping plate ...
  • Page 78 Operation Distance between rollers Reduction of distance between rollers The distance between the rollers is reduced as follows:  Remove the counter nut as shown.  Reduce the distance between rollers by turning the nuts as shown.
  • Page 79 Operation The recommended distance between the rollers shall be 5 mm ( ’’). 5 mm ( ’’) The distance between rollers is checked as follows: It is recommended that two (2) persons perform this check.  Place a shim measuring 5 mm ( ’’) between the rollers about 50 mm (2 ') from outermost end of the rollers on both the right-hand and left-hand sides.
  • Page 80 Operation Reduction of distance between rollers The distance between the rollers is increased as follows:  Remove the counter nut as shown.  Increase the distance between rollers by turning the nuts as shown.
  • Page 81 Operation The recommended distance between the rollers shall be 5 mm ( ’’). 5 mm ( ’’) The distance between rollers is checked as follows: It is recommended that two (2) persons perform this check.  Place a shim measuring 5 mm ( ’’) between the rollers about 50 mm (2 ') from outermost end of the rollers on both the right-hand and left-hand sides.
  • Page 82 Operation  Tighten the counter nut. Deflector plates The machine is fitted with 2 deflector plates, making it possible to adjust the cutting swath to suit the following chopper. Ring nut The cutting swath should be as broad and even as possible. ...
  • Page 83 Operation Stubble height The machine has 2 basic settings: • Short stubble height. • Long stubble height. These 2 setting options can be combined with fitting high skids* which can be used to set the stubble height as follows: Stubble height Setting - see chapter: Page 30-80 mm (1...
  • Page 84 Operation  Move the connecting link to pos. 1.  Put the pin bolt and pin in place.  Check the measurement shown on the connecting link. The measurement shown is only a guideline. Pin bolt Pos. 2 Pos. 1 Approx.
  • Page 85 Operation Long stubble height The following must be done if a long stubble height is required: Pin bolt  Use a suitable tool to remove the pin from the pin bolt.  Remove the pin bolt. Pos. 2 Pos. 1 Pin bolt ...
  • Page 86 Operation  Activate the tractor hydraulics and raise the machine's cutterbar fully. 65 mm (2,5”)  Check the distance between the upper plate and the spring bracket on both sides of the machine.  Adjust the connecting links, if necessary, until the distance is as shown.
  • Page 87 Operation  Screw the bolt indicated. • Turning the bolt clockwise increases the stubble height. • Turning the bolt counterclockwise reduces the stubble height. Bolt  Affix the lock plate.  Put the linchpin in place.
  • Page 88 Operation Balancing the cutting The balancing of the machine's cutting unit should be adjusted so that unit the downward pressure on the machine's cutting unit is about 40-60 kg (90-130 lbs). The balancing of the cutting unit is adjusted in the following way: ...
  • Page 89 Operation  Adjust the cutting unit's downward pressure for both springs.  Secure the counter nuts with the springs on both sides of the machine.  Check by lifting the cutting unit by hand, gripping both sides of the cutting unit in the places shown. When checking the suspension, position yourself in front of the cutting unit and lift the cutting unit up as shown.
  • Page 90 Operation Working in the field WARNING Check and clear the surrounding area before starting to use the machine Before driving and using the machine the surrounding area should be checked. This prevents persons and animals in the vicinity from being harmed.
  • Page 91 Operation  Check that the hydraulic mechanical safety valve is open. Valve  Connect the tractor's P.T.O. outlet.  Carefully increase the speed on the P.T.O. shaft to 1000 RPM. → »Number of revolutions on the P.T.O. outlet« Page 38 ...
  • Page 92 Operation  Activate the tractor hydraulics and raise the cutting unit when turning at the headland.  Activate the tractor hydraulics and lower the cutting unit of the machine to its working position. Activate the tractor hydraulics until the hydraulic cylinders on the cutting unit are fully extended to their maximum length.
  • Page 93 Operation 85xx model The 85xx model is operated in the following way:  Check that all guards on the machine are folded out and correctly positioned. Valve  Check that the mechanical safety valve is open.  Connect the tractor's P.T.O. outlet. ...
  • Page 94 Operation  Activate the tractor hydraulics and turn the machine tension rod out to the left side of the tractor.  Activate the tractor hydraulics and lower the cutting unit of the machine to its working position. Activate the tractor hydraulics until the hydraulic cylinders on the cutting unit are fully extended to their maximum length.
  • Page 95 Operation  Activate the tractor hydraulics and lower the cutting unit of the machine to its working position. Activate the tractor hydraulics until the hydraulic cylinders on the cutting unit are fully extended to their maximum length.  Find a suitable driving speed for the tractor and cut the 2nd swath.

  • Page 96: Before Cleaning

    Cleaning Before cleaning Cleaning WARNING Higher risk when cleaning the equipment When cleaning, there is an increased risk of injury. Attention when carrying out cleaning work protects your own and others safety. Failure to follow the safety instructions may result in serious injuries.

  • Page 97: Cleaning

    Cleaning Cleaning Use the correct cleaning agents Use only PH neutral cleaning agents when cleaning the machine. PH neutral cleaning agents give your machine maximum protection. Cleaning agents with either high or low PH value can corrode plastic, rubber and varnished surfaces. •...

  • Page 98: Parking And Storage

    Parking and Storage Before storage Parking and Storage At the end of the season, the machine should be prepared for storage:  Check and tighten all bolts. → »Torque moment« Page 217  Repair any damaged components.  Replace any defective components. ...
  • Page 99 Parking and Storage Hydraulics WARNING Only disconnect the hydraulics when system is depressurised You should only disconnect the hydraulic hoses from the tractor's hydraulics if the hydraulic systems on both tractor and machine are depressurised. There is a risk that the machine will move accidentally. Unintentional movement of the machine may result in serious injuries.

  • Page 100: Storage

    Parking and Storage Storage At the end of the season, the machine should be prepared for storage: Carry out the following: • Clean the machine thoroughly. → »Cleaning« Page 96 • Change the oil in all the machine's transmissions. → »Lubricants« Page 216 •...

  • Page 101: Maintenance

    Maintenance For your own Maintenance safety WARNING Comply with the service and maintenance intervals given in the instructions Comply with the intervals for service and maintenance as given in the instructions. By complying with the maintenance intervals you assure that the machine will operate without malfunctions and give maximum protection to the surroundings.
  • Page 102 Maintenance Lubrication safety and use of oil WARNING Oils and lubricants contain additives that under certain circumstances can have serious consequences for your health. Therefore, when using oil and lubricants be aware of the following: • Avoid direct contact with these agents. They can damage the skin.

  • Page 103: General Instructions

    Maintenance General instruc- These instructions concern general maintenance work. Specific maintenance work procedures for each machine will be described tions later. When performing any maintenance work the machine must be secured in the transport mode. If the work position is necessary for performing maintenance work, you will find appropriate instructions to cover this.
  • Page 104 Maintenance Maintenance intervals • Hydraulic hoses every 6 years • Cutting disc after 1 hour of use • • Cutting disc • • • • Universal joint • Cutting disc after 1 hour of use • • Blades • • •...
  • Page 105 Maintenance Gear box - 80xx model: • • Swivel gear • • • • • • Main gear • • • • Gear box - 85xx model: • • Swivel gear • • • • • • Center gear • •...
  • Page 106 Maintenance • • Wheel bolts • • • • Bolts on the centre transmission** • • • • Tire pressure • • • • Accumulator* • • *May only be carried out by authorized service personnel. ** 85xx model only.

  • Page 107: Shaft

    Maintenance WARNING Safety in connection with maintenance work on the machine When working on the machine the tractor must be stopped and secured. This prevents the PTO shaft from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.

  • Page 108: Lubrication

    Maintenance Lubrication Every 40 hours Drawbar  Press the nozzle of the grease gun over the grease nipples.  Pump the grease gun once (1 x) or twice (2 x) (max.). → »Maintenance intervals« Page 104 → »Lubricants« Page 216 58.237.000 ...

  • Page 109: Drawbar

    Maintenance Swivel hitch 8036-8536 only  Press the nozzle of the grease gun over the grease nipple.  Pump the grease gun once (1 x) or twice (2 x) (max.). → »Maintenance intervals« Page 104 → »Lubricants« Page 216 58.237.000 8028 og 8032 only ...

  • Page 110: Bearings On Rollers

    Maintenance Cutting unit  Locate the grease nipples on both sides of the machine.  Press the nozzle of the grease gun over the grease nipples.  Pump the grease gun once (1 x) or twice (2 x) (max.). → »Maintenance intervals« Page 104 →...
  • Page 111 Maintenance Every 100 hours of P.T.O. shaft  Find the hole in the band and turn the P.T.O. shaft until the grease nipple is visible.  Press the nozzle of the grease gun over the grease nipples.  Pump the grease gun once (1 x) or twice (2 x) (max.). →...
  • Page 112 Maintenance 85xx model  Turn the P.T.O. shaft until the grease nipples are visible.  Press the nozzle of the grease gun over the grease nipple. 58.237.000  Pump the grease gun once (1 x) or twice (2 x) (max.). →...

  • Page 113: Hydraulic Cylinder - Connecting Link

    Maintenance As required Connecting links, etc.  Press the nozzle of the grease gun over the grease nipple.  Pump the grease gun once (1 x) or twice (2 x) (max.). 58.237.000 → »Maintenance intervals« Page 104 → »Lubricants« Page 216 Spindle with springs ...

  • Page 114: Service - Check

    Maintenance Service - check Cutterbar WARNING Safety concerning maintenance work on the cutterbar When working on the cutterbar, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 115 Maintenance Inspection - oil service Every day → »Maintenance intervals« Page 104 The oil level for the cutterbar is checked as follows:  Place the machine on a level surface.  Activate the tractor hydraulics and raise the machine's cutterbar fully.
  • Page 116 Maintenance  Remove the linchpins shown here.  Open the first guard.  Suspend the guard in the chain as shown.  Check that the cutterbar is horizontal in the direction shown using a spirit level or similar tool. If the cutterbar is not horizontal, do the following: ...
  • Page 117 Maintenance  Raise or lower the tractor's lift arms until the cutterbar is horizontal.  Locate the oil plug on the left side of the cutterbar and remove it. • With warm oil: Wait approximately 3 minutes • With cold oil: Wait approximately 15 minutes. ...
  • Page 118 Maintenance  Open the mechanical safety valve. Valve  Adjust the tractor's lift arms to the height shown. 620 - 630 mm (24 ’’ - 24 ’’)  Install the safety chain. → »Safety chain for USA and Canada« Page 49...
  • Page 119 Maintenance Gearbox WARNING Safety concerning maintenance work on the transmission When working on the transmission the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 120 Maintenance Main gear → »Maintenance intervals« Page 104 Checking the oil level Every 80 hours of use 80xx model The oil level is checked as follows: Dipstick  Remove the dipstick.  Check that the oil level is up to the “max” indication on the dipstick. The oil level on the main gear must always be between “min.”...
  • Page 121 Maintenance Center gear Checking the oil level Every 80 hours of use Only 85xx model Oil plug 1 → »Maintenance intervals« Page 104 The oil level is checked as follows:  Remove oil plug 2.  Check that the oil reaches the edge of the hole for oil plug 2. ...
  • Page 122 Maintenance Swivel hitch Checking the oil level Every 80 hours of use → »Maintenance intervals« Page 104 The oil level is checked as follows: Oil plug 1 The upper part of the swivel hitch  Remove oil plug 2.  Check that the oil is filled all the way up to the hole. ...
  • Page 123 Maintenance Rollers WARNING Safety concerning maintenance work on the transmission When working on the transmission the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 124 Maintenance Checking the oil level Main gear Every month The oil level is checked as follows:  Remove the oil plug.  Check that the oil level is all the way up to the hole.  When refilling, fill the new oil through the hole for oil plug . •...

  • Page 125: Cutting Disc After 1 Hour Of Use

    Maintenance Blades WARNING Safety concerning maintenance work on the cutterbar When working on the cutterbar, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 126 Maintenance  Close the mechanical safety valve. Valve  Remove the linchpins shown here.  Open the first guard.  Suspend the guard in the chain as shown.
  • Page 127 Maintenance  Turn the cutting discs by hand until the damaged blade is in the position shown. 95 Nm +/- 5  Inspect the condition of the blades for wear. 70 ft. lbs. +/- 3  Inspect the bolt for damage or wear. •...
  • Page 128 Maintenance  Open the mechanical safety valve. Valve  Activate the tractor hydraulics and lower the cutting unit of the machine.

  • Page 129: Cutting Disc After 1 Hour Of Use

    Maintenance Cutting disc WARNING Safety concerning maintenance work on the cutterbar When working on the cutterbar, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 130 Maintenance  Close the mechanical safety valve. Valve  Remove the linchpins shown here.  Open the first guard.  Suspend the guard in the chain as shown.
  • Page 131 Maintenance  Inspect the condition of the cutting discs for deformities and cracks.  Tighten the cutting disc to the indicated torque. 80 Nm +/- 5 59 ft. lbs. +/- 3  Close the front guard.  Put the linchpins in place. Valve ...
  • Page 132 Maintenance  Activate the tractor hydraulics and lower the cutting unit of the machine.

  • Page 133: Cones

    Maintenance Cone WARNING Safety concerning maintenance work on the cutterbar When working on the cutterbar, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 134 Maintenance  Close the mechanical safety valve. Valve  Remove the linchpins shown here.  Open the first guard.  Suspend the guard in the chain as shown.
  • Page 135 Maintenance  Remove dirt from the cones on both sides of the machine.  Close the front guard.  Put the linchpins in place. Valve  Open the mechanical safety valve.
  • Page 136 Maintenance  Activate the tractor hydraulics and lower the cutting unit of the machine.
  • Page 137 Maintenance Internal inspection Every season → »Maintenance intervals« Page 104 An internal check of the cones is carried out in the following way:  Activate the tractor hydraulics and raise the machine's cutterbar fully. Valve  Close the mechanical safety valve. ...
  • Page 138 Maintenance  Suspend the guard in the chain as shown.  Dismantle the protection around the cutterbar's transmission. Guard  Remove the top cover from the cone.  Clean the inside of the cone.  Fit the top cover on the cone. ...
  • Page 139 Maintenance  Close the front guard.  Put the linchpins in place. Valve  Open the mechanical safety valve.  Activate the tractor hydraulics and lower the cutting unit of the machine.

  • Page 140: Universal Joint

    Maintenance Universal joint WARNING Safety concerning maintenance work on the cutterbar When working on the cutterbar, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 141 Maintenance  Remove the linchpins shown here.  Open the first guard.  Suspend the guard in the chain as shown.  Dismount the protection around the P.T.O. shaft between the transmission and the cutterbar. Guard  Remove the top cover from the cone. Top cover...
  • Page 142 Maintenance  Inspect both universal joints for wear. Universal joint Universal joint  Check for broken or loose bolts. Bolts  Replace the broken bolts.  Apply Loctite 242 to the bolts.  Affix the bolts and tighten to the indicated torque. 79 Nm 58 ft.
  • Page 143 Maintenance If there are loose bolts, the following procedure should be followed:  Remove and clean the bolts. Bolts  Apply Loctite 242 or a similar product to all bolts.  Affix the bolts and tighten to the indicated torque. 79 Nm 58 ft.
  • Page 144 Maintenance  Close the front guard.  Put the linchpins in place. Valve  Open the mechanical safety valve.  Activate the tractor hydraulics and lower the cutting unit of the machine.

  • Page 145: Stone Guard And Counter Blade

    Maintenance Stone guard and counter blade WARNING Safety concerning maintenance work on the cutterbar When working on the cutterbar, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 146 Maintenance  Close the mechanical safety valve. Valve  Place a suitable support under the machine's cutting unit. It is important that the machine is correctly secured with a sturdy support before work is started.  Carry out a visual inspection of the machine's stone guard and counter blade for wear.
  • Page 147 Maintenance  Remove the support. Valve  Open the mechanical safety valve.  Activate the tractor hydraulics and lower the cutting unit of the machine.
  • Page 148 Maintenance Rollers WARNING Safety concerning maintenance work on the cutting unit When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 149 Maintenance  Close the mechanical safety valve. Valve  Check the rollers for any foreign objects that may be jammed. Rollers...
  • Page 150 Maintenance  Open the mechanical safety valve. Valve  Activate the tractor hydraulics and lower the cutting unit of the machine.
  • Page 151 Maintenance Transmission After 10 working hours Thereafter, every 40 hours → »Maintenance intervals« Page 104 of use The V-belts on the rollers must be regularly checked. The V-belts for the roller transmission is checked as follows:  Activate the tractor hydraulics and lower the cutting unit of the machine.
  • Page 152 Maintenance  Attach the protection. Bolt...

  • Page 153: Friction Clutch

    Maintenance Friction clutch WARNING Safety concerning maintenance work on the transmission When working on the transmission the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 154 Maintenance  Tighten all bolts on the friction clutch. Bolt  Affix and tighten the P.T.O. shaft fully on the drawbar. 85xx model  Remove the bolts  Remove the cover. Bolts Bolt  Tighten all bolts on the friction clutch. Bolt...
  • Page 155 Maintenance 80xx and 85xx model  Remove the linchpins shown here.  Open the first guard.  Suspend the guard in the chain as shown.  Block the cutterbar by placing a wooden block between the two cutting discs.  Start the tractor and connect the tractor's P.T.O. outlet. Wooden block...
  • Page 156 Maintenance  Let the friction clutch rotate freely for approx. 5 seconds at the lowest possible speed, until it is warm to the touch. Do not allow the friction clutch to rotate for more than approx. 5 seconds at a time, as this may damage the friction discs. ...
  • Page 157 Maintenance 80xx model Bolt  Remove the P.T.O. shaft on the main gear.  Loosen all the bolts on the friction clutch.  Affix and tighten the P.T.O. shaft fully on the drawbar.  Close the protection. Protection 85xx model Bolt ...
  • Page 158 Maintenance  Affix the cover.  Fit the bolts. Bolts 80xx and 85xx model  Remove the wooden block from the cutter bar. Wooden block  Close the front guard.  Affix the linchpins shown here.
  • Page 159 Maintenance Accumulator WARNING Very high amount of accumulated pressure in the accumulator Do not attempt to replace the accumulator. The accumulator contains a very high level of accumulated pressure and may only be taken apart by authorized persons. Attempting to replace the accumulator can lead to serious or fatal injury.
  • Page 160 Maintenance Wheel WARNING Do not drive with worn or damaged tires Do not drive with worn or damaged tires. Replace worn or damaged tires immediately. There is a high risk of accidents when driving on public roads with worn or damaged tires. After 10 working hours Thereafter, every season Bolts...
  • Page 161 Maintenance Bolts on the transmission 85xx model only WARNING Safety concerning maintenance work on the transmission When working on the transmission the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to observe the safety instructions may result in serious injuries.

  • Page 162: Tarpaulin

    Maintenance Tarpaulin WARNING Safety concerning maintenance work on the cutting unit When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.

  • Page 163: Replacement

    Maintenance Replacement WARNING Safety in connection with maintenance work on the machine When working on the machine the tractor must be stopped and secured. This prevents the PTO shaft from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 164 Maintenance Changing oil After 10 working hours Thereafter, every 200 hours of use Or once (1 x) a year → »Maintenance intervals« Page 104 The oil in the cutterbar is changed as follows:  Place a wooden block or similar under the right-hand wheel of the machine so that the machine slants slightly to the left.
  • Page 165 Maintenance  Remove the linchpins shown here.  Open the first guard.  Suspend the guard in the chain as shown.  Locate the drain plug on the left side of the cutterbar and remove it.  Let the oil flow into a suitable container. ...
  • Page 166 Maintenance  Place the machine on a level surface.  Check that the cutterbar is horizontal in the direction shown using a spirit level or similar tool. If the cutterbar is not horizontal, do the following:  Remove the safety chain. ...
  • Page 167 Maintenance  Remove the oil plug.  Fill up with the new oil until the oil level is as shown. Model Liters Pints (US) Pints (Imp.) (approx.) (approx.) (Approx.) 8028R 8032R 8036R-8536R • Min. 6 mm ( ’’) • Max. 9 mm ( ’’) →...
  • Page 168 Maintenance  Open the mechanical safety valve. Valve  Adjust the tractor's lift arms to the height shown. 620 - 630 mm (24 ’’ - 24 ’’)  Install the safety chain. → »Safety chain for USA and Canada« Page 49...
  • Page 169 Maintenance Transmission WARNING Safety concerning maintenance work on the transmission When working on the transmission the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 170 Maintenance Main gear Changing oil After 10 working hours Thereafter, every season → »Maintenance intervals« Page 104 Oil amount when changing oil: Liters Pints (US) Pints (Imp.) (approx.) (approx.) (approx.) 80xx model The oil is changed as follows:  Remove the guard. Bolt ...
  • Page 171 Maintenance  Remove the dipstick. Dipstick  Pour the new oil through the hole where the dipstick is fitted.  Put the dipstick into the transmission, then remove it again.  Check that the oil level is up to the “max” indication on the dipstick. ...
  • Page 172 Maintenance 85xx model The oil is changed as follows:  Remove the guard. Bolt  Remove the oil plug.  Let the oil flow into a suitable container.  Allow the last of the oil to drip out of the transmission for approx. 10 - 15 minutes.
  • Page 173 Maintenance  Remove the dipstick. Dipstick  Pour the new oil through the hole where the dipstick is fitted.  Put the dipstick into the transmission, then remove it again.  Check that the oil level is up to the “max” indication on the dipstick. ...
  • Page 174 Maintenance Center gear Changing oil After 10 working hours Thereafter, every season Only 85xx model → »Maintenance intervals« Page 104 Oil amount when changing oil: Liters Pints (US) Pints (Imp.) (approx.) (approx.) (approx.) The oil is changed as follows:  Remove oil plug 3. ...
  • Page 175 Maintenance Swivel hitch Changing oil After 10 working hours Thereafter, every season The upper part of the swivel hitch Oil plug 1 Oil plug 2 Oil amount when changing oil: Liters Pints (US) Pints (Imp.) (approx.) (approx.) (approx.) The oil is changed as follows: ...
  • Page 176 Maintenance Rollers WARNING Safety concerning maintenance work on the transmission When working on the transmission the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 177 Maintenance Changing oil Main gear After 10 working hours Thereafter, every season Oil amount when changing oil: Liters Pints (US) Pints (Imp.) (approx.) (approx.) (approx.) Oil is changed as follows:  Remove oil plug 2.  Let the oil flow into a suitable container. ...
  • Page 178 Maintenance After 10 working hours Thereafter, every season Oil amount when changing oil: Liters Pints (US) Pints (Imp.) (approx.) (approx.) (approx.) 0.75 Oil plug 3 Oil is changed as follows:  Remove oil plug 4.  Let the oil flow into a suitable container. ...
  • Page 179 Maintenance Blades WARNING Safety concerning maintenance work on the cutterbar When working on the cutterbar, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 180 Maintenance  Close the mechanical safety valve. Valve  Remove the linchpins shown here.  Open the first guard.  Suspend the guard in the chain as shown.
  • Page 181 Maintenance  Turn the cutting discs by hand until the damaged blade is in the position shown. 95 Nm +/- 5  Remove the bolt. 70 ft. lbs. +/- 3 The minimum diameter of the bolt must not be less than φ16 mm ( ’’).
  • Page 182 Maintenance  Activate the tractor hydraulics and lower the cutting unit of the machine.
  • Page 183 Maintenance Cutting disc WARNING Safety concerning maintenance work on the cutterbar When working on the cutterbar, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 184 Maintenance  Remove the linchpins shown here.  Open the first guard.  Suspend the guard in the chain as shown.  Dismantle the cutting disc.  Remove the bolt and blade from the cutting disc.
  • Page 185 Maintenance  Affix the blade and bolt on the new cutting disc.  Use a torque wrench to tighten the nut to the torque shown. 95 Nm +/- 5 (70 ft. lbs. +/- 4) 80 Nm +/- 5 Loctite 242 (59 ft.
  • Page 186 Maintenance  Open the mechanical safety valve. Valve  Activate the tractor hydraulics and lower the cutting unit of the machine.
  • Page 187 Maintenance Universal joint WARNING Safety concerning maintenance work on the cutterbar When working on the cutterbar, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 188 Maintenance  Close the mechanical safety valve. Valve  Remove the linchpins shown here.  Open the first guard.  Suspend the guard in the chain as shown.
  • Page 189 Maintenance  Dismount the protection around the P.T.O. shaft between the transmission and the cutterbar. Guard  Remove the top cover from the cone. Top cover P.T.O. shaft Bolts  Remove the bolts and replace the P.T.O. shaft.  Clean the bolts. ...
  • Page 190 Maintenance  Fit the top cover on the cone. Top cover  Fit the guard around the cutterbar's transmission. Guard  Close the front guard.  Put the linchpins in place.
  • Page 191 Maintenance  Open the mechanical safety valve. Valve  Activate the tractor hydraulics and lower the cutting unit of the machine.
  • Page 192 Maintenance Stone guard and counter blade WARNING Safety concerning maintenance work on the cutterbar When working on the cutterbar, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 193 Maintenance  Place a suitable support under the machine's cutting unit. It is important that the machine is correctly secured with a sturdy support before work is started.  Remove the worn stone guard and counter blade.  Fit the new stone guard and counter blade. Stone guards and counter blades with visible holes caused by heavy wear must be replaced immediately.
  • Page 194 Maintenance  Open the mechanical safety valve. Valve  Activate the tractor hydraulics and lower the cutting unit of the machine.
  • Page 195 Maintenance Rollers WARNING Safety concerning maintenance work on the transmission When working on the transmission the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 196 Maintenance  Close the mechanical safety valve. Valve  Remove the protection around the transmission. Bolt...
  • Page 197 Maintenance  Completely loosen the bolts on the spring. V-belt  Remove the V-belts.  Install the new V-belt. Bolt V-belt  Tighten the springs to the measurement shown. Bolt 75 mm (3”)
  • Page 198 Maintenance  Affix the protection. Bolt Valve  Open the mechanical safety valve. Activate the tractor hydraulics and lower the cutting unit of the machine.

  • Page 199: Friction Disc

    Maintenance Friction clutch WARNING Safety concerning maintenance work on the transmission When working on the transmission the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.
  • Page 200 Maintenance  Tighten all bolts on the friction clutch. Bolt Use pointed tool  Use a screwdriver or similar pointed tool to force the circlip out of the friction clutch.  Take the friction clutch apart and replace the friction discs. ...
  • Page 201 Maintenance  Affix and tighten the P.T.O. shaft fully on the drawbar.  Close the guard. Guard...
  • Page 202 Maintenance 85xx model  Remove the bolts.  Remove the cover. Bolts Bolt  Remove the lock on the friction clutch and push the friction clutch off the shaft. Bolt Bolt  Tighten all bolts on the friction clutch.
  • Page 203 Maintenance  Use a screwdriver or similar pointed tool to force the circlip out of Use pointed tool the friction clutch.  Take the friction clutch apart and replace the friction discs.  Assemble and affix the friction clutch.  Affix the circlip. Circlip Bolt ...
  • Page 204 Maintenance  Affix the cover.  Fit the bolts. Bolts Accumulator WARNING Very high amount of accumulated pressure in the accumulator Do not attempt to replace the accumulator. The accumulator contains a very high level of accumulated pressure and may only be taken apart by authorized persons. Attempting to replace the accumulator can lead to serious or fatal injury.
  • Page 205 Maintenance Tarpaulin WARNING Safety concerning maintenance work on the cutting unit When working on the cutting unit, the tractor must be stopped and secured. This prevents the machine from suddenly starting to rotate. Failure to follow the safety instructions may result in serious injuries.

  • Page 206: Extra Equipment

    Extra equipment Spreading device Extra equipment Spreading device The machine can be fitted with a flip-over spreading device that ensures a perfect spreading of the crop. The spreading device is simple to use and can be swung round when in use.

  • Page 207: High Skids

    Extra equipment High skids The machine can be fitted with high skids if a higher stubble height is required. The skids are available in the following heights: • 40 mm (1 ”) • 80 mm (3”) High skids are recommended for uneven fields with lots of stones or molehills.

  • Page 208: Weights

    Extra equipment Weights The machine can be fitted with weights that are mounted on the machine's wheels. Weights Weights are used on hilly land to stabilize the machine. P.T.O. shaft 8 or 21 splines The machine can be fitted with P.T.O. shafts with either 8 or 21 splines.

  • Page 209: Hour Counter

    Extra equipment Hour counter The machine can be fitted with an hour counter which has the following functions: • Total time, which records the total number of hours the machine has run throughout its service life. • Trip function, which can be reset to record the individual hours the machine has been running for a particular period.

  • Page 210: Troubleshooting

    Troubleshooting Electric and Troubleshooting hydraulic system Fault Possible cause Solution Page Hydraulic system Check that the hydraulic hoses are correctly connected to the tractor's The machine's hydraulic functions do hydraulic outlet not work Make sure that the tractor hydraulics are engaged The machine's hydraulic functions Insufficient amount of oil from the seem sluggish...

  • Page 211: P.t.o. Shaft

    Troubleshooting Fault Possible cause Solution Page Conditioning too Too little roller pressure Adjust the roller pressure weak Driving speed is too high Reduce driving speed The V-belts at the roller are not Check the V-belts tightened sufficiently The roller V-belts are worn Replace the V-belts Blockage of the The V-belts at the roller are not...

  • Page 212: Warranty

    Warranty Guidelines for Warranty The warranty period for our product is 12 months from the date of purchase. The warranty does not include the parts subject to wear. warranty Warranty claims can be made with Kverneland warranty application which must be filled out by your local Kverneland dealer where your machine/equipment was purchased.

  • Page 213: Disposal

    Disposal Disposal When the machine reaches the end of its service life, it must be disposed of in the correct way. Observe the following: Metal parts Take usable parts to an authorized recycling plant. Larger scrap parts must be taken to an authorized wrecker where they can be processed in accordance with applicable regulations.

  • Page 214: Eu Declaration Of Conformity

    EU Declaration of Conformity EU Directive 2006/ EU Declaration of Conformity Kverneland Group Kerteminde AS 42/EC Taarupstrandvej 25 DK - 5300 Kerteminde Denmark hereby declare under our sole responsibility that the following product: 8028R - 8032R - 8036R - 8536R and ancillary equipment Applicable as from machine No: KT457127...

  • Page 215: Notes

    Notes Notes...

  • Page 216: Technical Information

    Technical information Conversion table Technical information Basic unit: SI - unit Conversion figures: Length 39.4 in = 3.3 ft = 1.1 yd = 0.00062 miles (US) Area 1.2 yd = 10.8 ft = 0.00025 acre = 0.0001 ha Volume 1 dm (1 l) 61 in = 0.035 ft...

  • Page 217: Torque Moment

    Technical information Torque moment WARNING Use the correct torque Fasten the screws, nuts and bolts using the indicated torque. Otherwise, this may result in damaging the machine and cause serious injury or death. Note the quality class for screws, nuts and bolts. Note the size of screw, nut and bolt and find the corresponding torque in the table.

  • Page 218: Index

    Index Index Service - check Assembly - attachment Attachment of the tractor Machine in the transport mode Notes P.T.O. shaft P.T.O. Checking the cutting unit P.T.O. shaft Cleaning Attaching Conversion table Parking Disconnection of the machine Storage Disposal Electronic parts Hydraulic oil Replacement Metal parts...
  • Page 219 Index Wheel Spare parts Stubble height Long stubble height Short stubble height Swivel gear Checking the RPM Number of revolutions on the P.T.O. outlet Synopsis Target group for the Instruction Manual Technical data Machine dimensions Machine specifications Technical information Torque moment Tractor requirements Transport on public roads Checking the machine...

This manual is also suitable for:

Dmc 8032Dmc 8036rDmc 8536r

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