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Torque Fitness Fold Away Strength Trainer F3 Assembly And Maintenance Manual

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Fold Away Strength Trainer
TM
Assembly and Maintenance Guide
Version: F3-01-001
Part #: 5134001-C

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Summary of Contents for Torque Fitness Fold Away Strength Trainer F3

  • Page 1 Fold Away Strength Trainer Assembly and Maintenance Guide Version: F3-01-001 Part #: 5134001-C...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Important Safety Instructions …………………………………………………..3 Important Safety Instructions for Using the Equipment ………………...3 Important Safety Instructions for Assembling the Equipment ………….3 Obtaining Service ..............………….3 General Notes………………………………………………………………………4 Unpacking the Equipment………………………………………………….4 Tools Required………………………………………………………………4 Optional Equipment…………………………………………………………4 Assembly Tips……………………………………………………………….4 Parts List…………………………………………………………………………….5-6 Assembly Instructions……………………………………………………………6-36 Adjustments and Maintenance………………………………………………….32,36 Cable Adjustments…………………………………………………….…….32 Attachment and Adjustment Instructions………………………………...…35...

  • Page 3: Important Safety Instructions

    Do not disassemble, remove any parts or components or otherwise attempt to repair this product. DO NOT use product if product appears damaged. DO NOT attempt to fix a broken or jammed machine, obtain assistance from your authorized Torque Fitness Dealer. Failure to comply with these instructions will void any and all product warranties.

  • Page 4: General Notes

    Failure to do so may result unit from or call Torque Fitness Customer Service. A 6-inch scale is provided at the bottom of in clearance issues and will degrade the every assembly instruction page.

  • Page 5: Parts List

    Parts List PART NO. DESCRIPTION PART NO. DESCRIPTION 50827PA BASE 2001010 3/8 X 3” BUTTON HEAD BOLT 50823PA RIGHT SIDE 2001003 3/8 X 1-1/4” BUTTON HEAD BOLT 50820PA LEFT SIDE 2001201 3/8” LOCK NUT 50806PA TOP BOOM 2004001 3/8 X 3/4” BUTTON HEAD BOLT W/NP 50810PA ADJUSTMENT ARM SUPPORT 5150401...

  • Page 6: Assembly Instructions

    Page 6...
  • Page 7 STEP 1 DEACTIVATED POSITION The CABLE TENSIONER on the BASE (1) was deactivated for shipping. Before starting assem- bly of the F3, the CABLE TENSIONER must be re-activated. Start by rotating the CABLE TENSIONER up, then grab the loose end of the TORSION SPRING and rotate it down, around and underneath the SHAFT of the CABLE ROTATE CABLE...
  • Page 8 STEP 2 LOOSELY assemble the TOP BOOM (4) be- tween the RIGHT and LEFT SIDES (2 & 3) using: Six 3/8 X 2-3/4” BOLTS (33) Twelve 3/8” WASHERS (32) Six 3/8” LOCK NUTS (37) 3/8 X 2-3/4” 33 Page 8...
  • Page 9 STEP 3 LOOSELY assemble the ADJUSTMENT ARM SUPPORT ( 5) between the LEFT and RIGHT SIDES (3 & 2 ) using: Four 3/8 X 2-3/4” BOLTS (33) Eight 3/8” WASHERS (32) Four 3/8” LOCK NUTS (37) SECURELY TIGHTEN ALL LOOSE FRAME CONNECTIONS MADE TO THIS POINT.
  • Page 10 STEP 4 1/2 X 15mm 13 Insert one WHEEL SUPPORT (7) into the bush- ing on the bottom of the RIGHT DOOR (6) as shown. SECURELY assemble the RIGHT DOOR (6) to the RIGHT SIDE (2) using: Two 1/2 X 15mm SHOULDER BOLTS (13) 1/2 X 15mm 13 Page 10...
  • Page 11 STEP 5 13 1/2 X 15mm Insert one WHEEL SUPPORT (7) into the bush- ing on the bottom of the LEFT DOOR (8) as shown. SECURELY assemble the LEFT DOOR (8) to the LEFT SIDE (3) using: Two 1/2 X 15mm SHOULDER BOLTS (13) 13 1/2 X 15mm Page 11...
  • Page 12 STEP 6 Thread one 3/8 X 2” BOLT (34) and one 3/8” JAM NUT (40) into the BUSHING on the LEFT DOOR (8) as shown. ADJUSTMENT Turn the BOLT clockwise until it makes contact DOOR LOCK with the top of the WHEEL SUPPORT (7). ANGLE Thread the JAM NUT down to the BUSHING and tighten SECURELY.
  • Page 13 STEP 7 Place two WEIGHT STACK STILTS (39) over the holes in the bracket on the LEFT SIDE (3). Insert two GUIDE RODS (9) through the WEIGHT STACK STILTS (39) on the LEFT SIDE (3). SELECTOR Lubricate GUIDE RODS (9) using the GUIDE STOP ROD LUBE (60) provided.
  • Page 14 STEP 8 SECURELY assemble the GUIDE ROD SUP- PORT (10) to the top of the LEFT SIDE (3), 3/8 X 3” 35 using: Two 3/8 X 3” BOLTS (35) Four 3/8” WASHERS (32) Two 3/8” LOCK NUTS (37) Slide the two SHAFT COLLARS (41) up to the GUIDE ROD SUPPORT (10) and SECURELY tighten the set screws.
  • Page 15 STEP 9 SECURELY assemble the CENTER UPRIGHT (11) to the TOP BOOM (4) using: Two 3/8 X 3/4" BOLTS W/NP (38) 3/8 X 3/4” W/ NP 38 Two 3/8” WASHERS (32) Page 15...

  • Page 16: Securely Assemble The Adjustment Arm

    STEP 10 Slide the PIVOT SHAFT (14) through the FLANGE BEARINGS in the CENTER UPRIGHT ADJUSTMENT on the CENTER UPRIGHT (11). Then slide two NYLON SPACERS (15) one over each end of the PIVOT SHAFT (14) as shown in inset. SECURELY assemble the ADJUSTMENT ARM (16) to the PIVOT SHAFT (14) using: Two 3/8 X 3/4"...

  • Page 17: Two 3/8 X 3/4" Bolts W/Np

    STEP 11 Pull back on the SPRING PIN on the REAR TUBE of the CENTER UPRIGHT (11) and slide the ADJUSTMENT ARM (16) up until the CEN- TER UPRIGHT (11) is vertical. SECURELY assemble the SEAT SUPPORT (17) to the CENTER UPRIGHT (11) using: Two 3/8 X 3/4"...
  • Page 18 STEP 12 Slide the ADJUSTMENT ARM (16) back down until the SPRING PIN engages the hole on the CENTER UPRIGHT ADJUSTMENT (12). NOTICE: THE SPRING PIN MUST ENGAGE FULLY AND EASILY INTO THE HOLE OF THE CENTER UPRIGHT ADJUSTMENT (12). IF THIS DOES NOT HAPPEN, THEN THE FRONT WHEEL ON THE SEAT SUPPORT (17) MAY NEED TO BE ADJUSTED.

  • Page 19: Two 3/8 X 3/4" Bolts W/Np

    STEP 13 SECURELY assemble the LC/LE PIVOT (18) to the SEAT SUPPORT (17) using: Two 3/8 X 3/4" BOLTS W/NP (38) Two ORANGE PIVOT WASHERS (58) 58 ORANGE PIVOT WASHER 38 3/8 X 3/4” W/NP Page 19...

  • Page 20: Two 3/8" Washers

    STEP 14 SECURELY assemble the SEAT PAD (20) to the SEAT ADJUST (19 ) using: Two 3/8 X 2" BOLTS (34) Two 3/8” WASHERS (32) Pull back SPRING PIN on the SEAT SUPPORT (17) and insert the SEAT ADJUST (19) down to the last hole.
  • Page 21 STEP 15 Pull back on the SPRING PIN on the CENTER UPRIGHT (11) and adjust the BACK PAD SUPPORT forward to allow enough room to assemble the BACK PAD (22). SECURELY assemble the BACK PAD (22) to the BACK PAD SUPPORT on the CENTER 3/8 X 1-1/4”...
  • Page 22 STEP 16 Thread one 1/2" JAM NUT (48) onto the BOLT of the HEAD PLATE PULLEY (24) and assemble it along with the WEIGHT STEM L BRACKET (23) to the STEM of the HEAD PLATE (66). STEM Leave a 1" gap between the bottom of the HEAD PLATE PULLEY (24) and the top of the WEIGHT STEM L BRACKET (23) as shown in inset.
  • Page 23 STEP 17 Before assembling the MID PULLEY CABLE (51), one of the FAST ATTACH™ CABLE COUPLERS must be removed from the end of the CABLE following these steps: Orientate the CABLE COUPLER vertical with the SIDE BOLTS running parallel with the floor. Carefully remove the SIDE BOLTS from the CABLE COUPLER.
  • Page 24 STEP 18 CAUTION! WHEN ROUTING CABLES, MAKE SURE THAT THE CABLE IS SEATED IN THE GROOVE OF THE PULLEYS AND RUNNING UNDER ALL RETAINING BOLTS, PINS OR BRACKETS. FAILURE TO DO SO COULD RESULT IN DAMAGE TO THE CABLE. Route the BALL END of the MID PULLEY CABLE (51) under the V-GROOVE PULLEY of the LEFT MID SWIVEL then up and around the two PULLEYS in the LEFT DOOR (8) as shown.
  • Page 25 STEP 19 Route the MID PULLEY CABLE (51) down and HOUSING around the PULLEY of the PULLEY BRACKET BOLT COUPLER (25), then up and over the three PULLEYS of the CORE SPRING RIGHT SIDE (2) as shown. SLIDE ROLLER Route the MID PULLEY CABLE (51) around the two PULLEYS of the RIGHT DOOR (6) then down to the RIGHT MID SWIVEL as shown.
  • Page 26 STEP 20 IF NEEDED, ROTATE CAUTION! WHEN ROUTING CABLES, MAKE CABLE RETAINING HOUSING SURE THAT THE CABLE IS SEATED IN THE BRACKET BOLT COUPLER GROOVE OF THE PULLEYS AND RUNNING CORE SPRING UNDER ALL RETAINING BOLTS, PINS OR BRACKETS. FAILURE TO DO SO COULD SLIDE ROLLER RESULT IN DAMAGE TO THE CABLE.
  • Page 27 STEP 21 HOUSING Route UPPER PULLEY CABLE (52) up and BOLT COUPLER around the 4-1/2” PULLEY and V-GROOVE CORE SPRING PULLEY on the RIGHT SIDE of the TOP BOOM (4) as shown. SLIDE ROLLER Reassemble the FAST ATTACH™ CABLE COUPLER to the BALL END of the UPPER PULLEY CABLE (52) following the steps out- lined in STEP 19.
  • Page 28 STEP 22 CAUTION! WHEN ROUTING CABLES, MAKE SURE THAT THE CABLE IS SEATED IN THE GROOVE OF THE PULLEYS AND RUNNING THREADED UNDER ALL RETAINING BOLTS, PINS OR POST BRACKETS. FAILURE TO DO SO COULD RESULT IN DAMAGE TO THE CABLE. Attach the THREADED STUD of the LINK CABLE (53) to the THREADED POST on the bottom of the TOP BOOM (4) as shown.
  • Page 29 STEP 23 CAUTION! WHEN ROUTING CABLES, MAKE SURE THAT THE CABLE IS SEATED IN THE GROOVE OF THE PULLEYS AND RUNNING UNDER ALL RETAINING BOLTS, PINS OR BRACKETS. FAILURE TO DO SO COULD RESULT IN DAMAGE TO THE CABLE. Before assembling the LC/LE CABLE (54), the FAST ATTACH™...
  • Page 30 STEP 24 Pull back the spring loaded CABLE TENSIONER on the BASE (1) and route the LC/ LE CABLE (54) around the PULLEY of the CABLE TENSIONER and under the SECOND PULLEY of the BASE (1) as shown. Route the LC/LE CABLE (54) through the FRONT BASE TUBE, and under the FIRST PULLEY of the BASE (1) as shown.
  • Page 31 STEP 25 Route the LC/LE CABLE (54) up and around the two PULLEYS in the SEAT SUPPORT (17) as shown. Route the LC/LE CABLE (54) around the PUL- LEY in the LC/LE PIVOT (18) as shown. Reassemble the FAST ATTACH™ CABLE COUPLER to the BALL END of the LC/LE CABLE (54) following the steps outlined in STEP 19.

  • Page 32: Adjustments And Maintenance

    STEP 26 CABLE ADJUST ADD/REDUCE CABLE TENSION POINT NOTICE: PRIOR TO ADJUSTING CABLE TENSION, ADJUST DOORS ALL THE WAY OUT. Adjust the tension of the cables by loosening the jam nuts on the threaded ends of the cables. Adjust the threaded ends in or out to make the CABLE cable tighter or looser at any or all of the adjust- ADJUST...
  • Page 33 STEP 27 SECURELY assemble the BADGE PLATE (29) to the LEFT and RIGHT SIDES (3 & 2) using: Two 1/4 X 1/2" BOLTS (49) Two 1/4” WASHERS (50) 49 1/4 X 1/2” Page 33...
  • Page 34 STEP 28 SECURELY assemble the RIGHT DOOR SHROUD (WITH “T” LOGO) (30) to the RIGHT DOOR (6) using: Eight 1/4 X 1/2" BOLTS (49) Eight 1/4” WASHERS (50) SECURELY assemble the LEFT DOOR SHROUD (WITH STAND OFF) (31) to the LEFT DOOR (8) using: Eight 1/4 X 1/2"...

  • Page 35: Attachment And Adjustment Instructions

    STEP 29 ACCESSORIES To attach the SHORT STRAP HANDLES (57), MEDIUM STRAP HANDLES (56), ADJUST- ABLE LOW ROW BAR (55) and UNIVERSAL ADAPTER (63) simply insert the STRAP HANDLE END of the ACCESSORY into the FAST ATTACH CABLE COUPLER until it clicks. To remove the ACCESSORY, push SLIDE END CABLE of the CABLE COUPLER and pull the ACCES-...

  • Page 36: Maintenance

    FRAME: Wipe down and dry. Polish and wax. UPHOLSTERY: Wipe down and dry after use. Clean and condition periodically. Thank you for purchasing the TORQUE FITNESS F3 FOLD AWAY STRENGTH TRAINER For customer service, call your local authorized Torque Fitness Dealer or 1-877-TORQUE5 (1-877-867-7835) or outside the U.S.
  • Page 37 Page 37...

  • Page 38: Assembly Checklist

    Fold Away Strength Trainer Assembly Checklist (THIS CHECKLIST MUST BE FILLED OUT IN ITS ENTIRETY AND LEFT WITH THE OWNER) Product Serial Number _______________________________ Date Assembled _____________ Authorized Dealer _________________________ Assembler(s) __________________________ POST ASSEMBLY ADJUSTMENTS / CHECKS: _______ Ensure ALL connections are tightened according to the instructions. _______ Cable Tension Adjustment (see step 26): ensure that the head plate rests on the first weight plate yet there is not a lot of slop in the cable system.
  • Page 39 Page 39...

  • Page 40: Warranty Statement

    LIMITATION OF LIABILITY This Limited Warranty Offer (“Offer”) states the terms and conditions upon which Torque Fitness, LLC (“We” or “Us”) extends a non-assignable LIMITED WARRANTY only to the original owner (“You”) of the Torque Fitness product (“Product”). The warranty terms apply to IN HOME AND LIGHT COMMERCIAL USE ONLY. By purchasing the Product, You accept all terms and conditions of this Offer.
  • Page 41 OR DAMAGES OR DEFECTS IN THE PRODUCT CAUSED OR CONTRIBUTED TO BY ANY CAUSE EXTERNAL TO THE PRODUCT. Any Product misuse, abuse, placement in any application other than in home use, or alteration, any attempt to repair by a person other than an authorized Torque Fitness Service Center, any improper assembly, accident, or any other condition resulting from occurrences beyond Our control will void this LIMITED WARRANTY.
  • Page 42 Page 42...

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