Troubleshooting - Signode Tension-Weld BTS-16 Operation, Parts And Safety Manual

TROUBLE SHOOTING
The following items are the most common types of tool malfunctions. For symptoms or remedies
not shown, contact your Signode service representative for additional information and details.
The following tool conditions are shown in this manual:
#1 - A poor weld identified by an incomplete area of weld.
#2 - Incomplete or no weld.
#3 - Strap is over welded.
#4 - The cut-off has become difficult.
#1 CONDITION: A poor weld identified by an incomplete area of weld.
CAUSE
Welding is achieved by a combination of
vibration and downward pressure of the
upper gripper. Either a restriction of motion
or a reduction of downward pressure will
cause a poor weld.
#2 CONDITION: Incomplete or no weld.
CAUSE
1. Improperly set weld time adjustment.
2. Worn teeth on upper or lower weld pads.
3. Low battery voltage.
#3 CONDITION: Strap is over welded.
CAUSE
Improper weld timing adjustment.
#4 CONDITION: The cut-off has become difficult.
CAUSE
1. Strap residue jamming cutter mechanism.
2. Cutter blade worn or damaged
adjustability.
REMEDY
Dismantle and clean the weld mechanism by
brushing away the strap residue or washing
the entire unit in a solvent. When a solvent
is used it is imperative the assembly be
blown dry to remove all solvent. Check for
dry or worn bearings. Replace or lubricate
as required. If the tool has been used
extensively, examine the teeth on the upper
and lower weld pads for wear. Replace if
worn.
REMEDY
1. Adjust weld time as required per
instruction in this manual.
2. Replace as required.
3. Recharge battery as required.
REMEDY
Decrease weld timing as needed.
REMEDY
1. Clean parts as required.
2. Replace as required.
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