KAESER Aircenter SX 5 Service Manual

KAESER Aircenter SX 5 Service Manual

Screw compressor, sigma control basic
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Service manual
Screw compressor
Aircenter SX 3/7.5
SIGMA CONTROL BASIC
Number: 9_6945 01USE
manroland document no.:
80.95A0S–C338

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Table of Contents
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Summarization of Contents

Regarding this Document
Using the Document
Instructions on how to use the service manual effectively.
Symbols and Identification
Explanation of symbols, warnings, and identification marks used in the manual.
Technical Data
Nameplate
Details found on the machine's nameplate for identification.
Options
List and description of available optional features for the machine.
Power Supply
Information regarding the electrical power supply requirements for the machine.
Safety and Responsibility
User's Responsibilities
Duties and qualifications of personnel operating and maintaining the machine.
Dangers
Identification and avoidance of potential hazards during machine operation.
Safety Devices
Overview of the safety devices incorporated into the machine for protection.
Design and Function
Housing
Description of the machine's enclosure and its functions.
Function
Explanation of the internal workings and operational principles of the compressor.
SIGMA CONTROL BASIC Keys and Indicators
Overview of the control panel's keys, indicators, and their functions.
Installation and Operating Conditions
Safety
Safety precautions and instructions for the installation process.
Installation conditions
Requirements for the machine's location, ventilation, and clearances.
Installation
Safety
Essential safety guidelines to be followed during the installation of the machine.
Making the Power Supply Connection
Procedure for safely connecting the machine to the electrical power supply.
Initial Start-up
Safety
Crucial safety measures before commissioning the machine.
Checking positioning and operating conditions
Checklist for ensuring correct installation and operating parameters before start-up.
Starting the machine for the first time
Step-by-step guide for the initial start-up procedure.
Operation
Switching on and off
Procedure for operating the machine, including start-up and shutdown.
Switching Off in an Emergency and Switching On again
Steps for emergency shutdown and restarting the machine.
Setting parameters
Instructions for adjusting machine parameters via the control panel.
Fault Recognition and Rectification
Alarm messages (machine stop)
List of alarm codes, their meanings, and troubleshooting actions.
Warning messages
List of warning codes, their meanings, and recommended actions.
Maintenance
Safety
Essential safety precautions for performing maintenance tasks.
Maintenance Schedule
Overview of regular maintenance tasks and their intervals.
Changing the cooling oil
Procedure for draining, replacing, and refilling the compressor cooling oil.
Changing the oil filter
Instructions for replacing the oil filter element.
Spares, Operating Materials, Service
Ordering consumable parts and operating fluids/materials
Guide for ordering necessary spare parts and consumables.
Spare Parts for Service and Repair
Detailed list of spare parts for maintenance and repair.
Decommissioning, Storage and Transport
Putting Out of Operation
Procedures for temporarily or long-term deactivating the machine.
Transporting
Guidelines for safely moving the machine.
Annex
Pipeline and instrument flow diagram (P+I diagram)
Diagrams illustrating the pneumatic and instrumentation systems of the compressor.
Electrical Diagram
Schematics detailing the electrical wiring and components of the machine.
Service Manual for Compressed Air Filter
Separate manual providing detailed information on compressed air filters.

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