Danfoss VLT HVAC Basic Drive Quick Manual
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Danfoss VLT HVAC Basic Drive Quick Manual

Danfoss VLT HVAC Basic Drive Quick Manual

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Download this manual See also: Programming Manual, Instruction Manual
MAKING MODERN LIVING POSSIBLE
Q Q uick Guide
VLT® HVAC Basic Drive

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Summary of Contents for Danfoss VLT HVAC Basic Drive

  • Page 1 MAKING MODERN LIVING POSSIBLE Q Q uick Guide VLT® HVAC Basic Drive...

  • Page 2: Table Of Contents

    1.7.4 Mains Supply 3 x 525-600 V AC 1.7.5 EMC Test Results 1.8 Special Conditions 1.8.1 Derating for Ambient Temperature and Switching Frequency 1.8.2 Derating for Low Air Pressure 1.9 Options for VLT HVAC Basic Drive FC101 ® MG18A302 - VLT is a registered Danfoss trademark...

  • Page 3: Quick Guide

    Before touching any potentially live parts of the frequency converter, wait at least as stated in the table Installation at high altitudes below: For altitudes above 2 km, please contact Danfoss regarding PELV. Voltage (V) Power range (kW) Min.

  • Page 4: Introduction

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.2 Introduction 1.2.1 Available Literature This quick guide contains the basic information necessary for installing and running the frequency converter. If more information is needed, literature can be found on the enclosed cd or downloaded from: http://www.danfoss.com/Products/Literature/Technical...

  • Page 5: Disposal Instruction

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.2.5 Disposal Instruction Voltage (V) Power range (kW) Min. waiting time (minutes) 3 x 200 0.25 – 3.7 Equipment containing electrical components 3 x 200 5.5 – 45 must not be disposed of together with domestic waste.

  • Page 6: Dimensions

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.3.3 Dimensions Enclosure Power [kW] Height [mm] Width [mm] Depth Mounting hole [mm] Max.W [mm] eight Frame IP Class "A incl 200-240 V 380-480 V 525-60 Decoupling Plate" IP20 0.25-1.5 0.37-1.5 IP20 2.2 kW...

  • Page 7: Electrical Installation In General

    Quick Guide VLT HVAC Basic Drive Quick Guide Enclosure Clearance needed for free air passage [mm] Frame IP class Above unit Below unit Table 1.1 Clearance needed for free air passage [mm] 1.3.4 Electrical Installation in General All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper conductors required, (75°C) recommended.
  • Page 8 Quick Guide VLT HVAC Basic Drive Quick Guide Power (kW) Torque (Nm) Frame IP class 3 x 525-600 V Line Motor DC connection Control Earth Relay terminals IP20 2.2-7.5 recommended IP20 11-15 recommended IP20 22-30 IP20 45-55 IP20 75-90 14/24 14/24 Table 1.2 Details of Tightening Torques...

  • Page 9: Connecting To Mains And Motor

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.3.5 Connecting to Mains and Motor H1-H5 Frame IP20 200-240 V 0.25-11 kW and IP20 380-480 V 0.37-22 kW. The frequency converter is designed to operate all standard three-phased asynchronous motors. For maximum cross-section on wires please see section 1.7 General Specifications.
  • Page 10 Quick Guide VLT HVAC Basic Drive Quick Guide H6 Frame H7 Frame IP20 380-480 V 30-45 kW IP20 380-480 V 55-75 kW IP20 200-240 V 15-18.5 kW IP20 200-240 V 22- 30 kW IP20 525-600 V 22-30 kW IP20 525-600 V 45-55 kW...
  • Page 11 Quick Guide VLT HVAC Basic Drive Quick Guide H8 Frame H9 Frame IP20 380-480 V 90 kW IP20 600 V 2.2-7.5 kW IP20 200-240 V 37-45 kW IP20 525-600 V 75-90 kW Line Relays Earth Motor ® MG18A302 - VLT...
  • Page 12 Quick Guide VLT HVAC Basic Drive Quick Guide MOTOR H10 Frame IP20 600 V 11-15 kW ® MG18A302 - VLT is a registered Danfoss trademark...
  • Page 13 Quick Guide VLT HVAC Basic Drive Quick Guide I2 Frame I3 Frame IP54 380-480 V 0.75-4.0 kW IP54 380-480 V 5.5-7.5 kW RS 485 RS 485 Line in Line in Earth Earth Wire clamps Wire clamps Motor Motor Relays Relays ®...
  • Page 14 Quick Guide VLT HVAC Basic Drive Quick Guide IP54 I2-I3 frame I6 Frame IP54 380-480 V 22-37 kW ® MG18A302 - VLT is a registered Danfoss trademark...

  • Page 15: Fuses

    I7, I8 Frame Non UL compliance IP54 380-480 V 45-55 kW If UL/cUL is not to be complied with, Danfoss recommends IP54 380-480 V 75-90 kW using the fuses mentioned in Table 1.3, which will ensure compliance with IEC 61800-5-1: In case of malfunction, not following the fuse recommen- dation may result in damage to the frequency converter.
  • Page 16 Quick Guide VLT HVAC Basic Drive Quick Guide Circuit Breaker Fuse Non UL Non UL Bussman Bussman Bussman Bussman Max fuse Power kW Type RK5 Type RK1 Type J Type T Type G 3 x 200 - 240 V IP20 0.25...

  • Page 17: Emc-Correct Electrical Installation

    Quick Guide VLT HVAC Basic Drive Quick Guide Circuit Breaker Fuse Non UL Non UL Bussman Bussman Bussman Bussman Max fuse Power kW Type RK5 Type RK1 Type J Type T Type G 3 x 525 - 600 V IP20...
  • Page 18 Quick Guide VLT HVAC Basic Drive Quick Guide Panel PLC etc. Output con- tactor etc. Earthing rail Cable insula- tion stripped Min. 16 mm Equalizing cable All cable entries in one side of panel Control cables Motor cable Min. 200mm...

  • Page 19: Control Terminals

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.3.8 Control Terminals IP54 400 V 0.75-7.5 kW IP20 200-240 V 0.25-11 kW and IP20 380-480 V 0.37-22 kW: Illustration 1.4 Location of Control Terminals Place a screwdriver behind the terminal cover to activate snap.

  • Page 20: Electrical Overview

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.3.9 Electrical Overview 3 Phase power input Motor UDC- Not present on all power sizes UDC+ 50 (+10V OUT) relay2 +10Vdc 0-10Vdc- 240V AC 3A 53 (A IN) 0/4-20 mA 54 (A IN)

  • Page 21: Programming

    (Setup 12). The number flashing, indicates the Software. This software can either be ordered using code edit set-up. number 130B1000 or downloaded from the Danfoss Web Motor direction is shown to the bottom left of the display site: www.danfoss.com/BusinessAreas/DrivesSolutions/ –...

  • Page 22: The Start-Up Wizard For Open Loop Applications

    Quick Guide VLT HVAC Basic Drive Quick Guide At power-up At the first power-up the user is asked to choose preferred language. Once selected this screen will never be shown again in the following powerups, but language can still be changed in 0-01 Language.
  • Page 23 Quick Guide VLT HVAC Basic Drive Quick Guide At power up the user is - the HVAC FC 101 Wizard starts asked to choose the prefered laguage. Select Regional Settings [0] International Setup 1 Grid Type Select language 200-240V/50Hz/Delta [1] English...
  • Page 24 Quick Guide VLT HVAC Basic Drive Quick Guide The FC101 Start-up Wizard for Open Loop Applications No & Name Range Default Function 0-03 Regional Settings [0] International [1] US 0-06 Grid Type [0] 200-240 V/50 Hz/IT-grid Size related Select operating mode for restart upon...
  • Page 25 Quick Guide VLT HVAC Basic Drive Quick Guide No & Name Range Default Function 3-03 Maximum Reference -4999-4999 The maximum reference is the lowest obtainable by summing all references 5-40 Function Relay [0] See 5-40 Function Relay Alarm Select the function to control output relay 1...
  • Page 26 Quick Guide VLT HVAC Basic Drive Quick Guide Closed Loop Set-up Wizard 0-03 Regional Settings International 0-06 Grid Type [200-240 V/50 Hz] Asynchronous Motor 0-01 Configuration Mode Open Loop 1-20 Motor Power 1.10 1-22 Motor Voltage 1-23 Motor frequency 1-24 Motor current 4.66...
  • Page 27 Quick Guide VLT HVAC Basic Drive Quick Guide Closed Loop Set-up Wizard No & Name Range Default Function 0-03 Regional Settings [0] International [1] US 0-06 Grid Type [0]-[[132] please see Size selected Select operating mode for restart upon reconnection of the...
  • Page 28 Quick Guide VLT HVAC Basic Drive Quick Guide Motor Set-up The Quick Menu Motor Set-up guides through the needed Changes Made motor parameters. Changes Made lists all parameters changed since factory setting. Only the changed parameters in current edit-setup No & Name...

  • Page 29: Parameter Overview

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.5 Parameter Overview Parameter Overview 0-** Operation / Display [2] Set-up 2 0-39 Display Text 3 [15] 7.50 kW - 10.0 Hp 0-0* Basic Settings *[9] Active Set-up 0-4* LCP Keypad [16] 11.00 kW - 15.00 Hp...
  • Page 30 Quick Guide VLT HVAC Basic Drive Quick Guide Parameter Overview 1-63 Slip Compensation Time 3-1* References 0.00 - 194.00 A, * 0.00 [54] Auto start Constant 3-10 Preset Reference 4-51 Warning Current High [60] Counter A (up) 0.05 - 5.00 s, * 0.10 -100.00 - 100.00 %, * 0.00...
  • Page 31 Quick Guide VLT HVAC Basic Drive Quick Guide Parameter Overview [73] Logic rule 3 [0] Current mode [26] Bus OK [4] Enable / no warning [74] Logic rule 4 *[1] Voltage mode [35] External Interlock [5] Drive running [75] Logic rule 5...
  • Page 32 Quick Guide VLT HVAC Basic Drive Quick Guide Parameter Overview *[0] Digital and ctrl.word *[3] Logic OR 13-0* SLC Settings [12] Analog in 53 [1] Digital only 8-52 DC Brake Select 13-00 SL Controller Mode [13] Analog in 54 [2] Controlword only...
  • Page 33 Quick Guide VLT HVAC Basic Drive Quick Guide Parameter Overview [29] Start timer 0 [11] Automatic reset x 15 15-05 Over Volt's 16-38 SL Controller State [30] Start timer 1 [12] Automatic reset x 20 0 - 65535, * 0...

  • Page 34: Warnings And Alarms

    Contact your local Danfoss supplier. Earth Fault Discharge from output phases to ground. Control Voltage Fault 24 V DC may be overloaded. VDD1 Supply Control voltage low. Please contact your local Danfoss supplier ® MG18A302 - VLT is a registered Danfoss trademark...
  • Page 35 Fire Mode has suppressed one or more warranty voiding alarms The power or switch mode power supply has been exchanged. New sparepart (Only on 400 V 30-90 kW units). Contact your local Danfoss supplier The frequency converter has a new type code (Only on 400 V 30-90 New Typecode kW units).

  • Page 36: General Specifications

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.7 General Specifications 1.7.1 Mains Supply 3 x 200-240 V AC frequency converter P2K2 P3K P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K Typical shaft output (kW) 0.25 0.37 0.75 1.5 11.0...

  • Page 37: Mains Supply 3 X 380-480 V Ac

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.7.2 Mains Supply 3 x 380-480 V AC ® MG18A302 - VLT is a registered Danfoss trademark...
  • Page 38 Quick Guide VLT HVAC Basic Drive Quick Guide ® MG18A302 - VLT is a registered Danfoss trademark...

  • Page 39: Mains Supply 3 X 380-480 V Ac

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.7.3 Mains Supply 3 x 380-480 V AC ® MG18A302 - VLT is a registered Danfoss trademark...
  • Page 40 Quick Guide VLT HVAC Basic Drive Quick Guide ® MG18A302 - VLT is a registered Danfoss trademark...

  • Page 41: Mains Supply 3 X 525-600 V Ac

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.7.4 Mains Supply 3 x 525-600 V AC Frequency converter P2K2 P3K0 P5K5 P7K5 P11K P15K P22K P30K P45K P55K P75K P90K Typical shaft output (kW) 11.0 15.0 22.0 30.0 45.0 55.0 75.0...

  • Page 42: Emc Test Results

    Quick Guide VLT HVAC Basic Drive Quick Guide 1.7.5 EMC Test Results The following test results have been obtained using a system with a frequency converter, a screened control cable, a control box with potentiometer, as well as a motor screened cable.
  • Page 43 Quick Guide VLT HVAC Basic Drive Quick Guide Protection and features • Electronic thermal motor protection against overload. • Temperature monitoring of the heatsink ensures that the frequency converter trips in case of overtemperature. • The frequency converter is protected against short-circuits between motor terminals U, V, W.
  • Page 44 Quick Guide VLT HVAC Basic Drive Quick Guide Analog inputs Number of analog inputs Terminal number 53, 54 Terminal 53 mode Parameter 6-19: 1 = voltage, 0 = current Terminal 54 mode Parameter 6-29: 1 = voltage, 0= current Voltage level...

  • Page 45: Special Conditions

    The cooling capability of air is decreased at low air pressure. For altitudes above 2000 m, please contact Danfoss regarding PELV. Below 1000 m altitude no de- rating is necessary, but above 1000 m the ambient temperature or the maximum output current should be decreased.
  • Page 46 132R0078 MG18A302 Rev. 2011-09-20 *MG18A302*...

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