Clarke Start-N-Charge BC120C Operation & Maintenance Instructions Manual

Clarke Start-N-Charge BC120C Operation & Maintenance Instructions Manual

Starter/chargers
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STARTER/CHARGERS
MODEL NO: 120C, 130C, 210C & 410E
PART NO: 6261090, 6261095, 6261130 & 6240100
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC11/18 - ISS 5

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Summary of Contents for Clarke Start-N-Charge BC120C

  • Page 1 STARTER/CHARGERS MODEL NO: 120C, 130C, 210C & 410E PART NO: 6261090, 6261095, 6261130 & 6240100 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC11/18 - ISS 5...
  • Page 2: Environmental Recycling Policy

    GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.
  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS WARNING: HIGHLY INFLAMMABLE HYDROGEN GAS IS RELEASED IN THE PROCESS OF BATTERY CHARGING. ALWAYS REMEMBER TO SWITCH OFF THE CHARGER/STARTER FIRST TO AVOID SPARKING. PLEASE READ BEFORE USING THIS UNIT 1. Battery acid is very corrosive. If spilled, clean the area immediately and wash with water.
  • Page 4: Electrical Connections

    9. Always consult the vehicle manufacturers instructions for disconnecting / charging the vehicle battery. CAUTION: SOME ELECTRONIC EQUIPMENT CAN BE DAMAGED BY BOOST CHARGING OR USE OF START FACILITY. CHECK YOUR VEHICLE HANDBOOK BEFORE USING YOUR STARTER/CHARGER. IF IN DOUBT CONSULT THE VEHICLE MANUFACTURER.
  • Page 5 OVERVIEW All models are similar and are provided with a pair of leads complete with clamps for connection to a battery. Those models capable of 24V charging are provided with appropriate outlet connections - 12V and 24V as shown below. A single, Boost Start/ Charge switch allows for switching between functions.
  • Page 6: Procedure For Normal Charging

    PROCEDURE FOR NORMAL CHARGING NOTE: Before charging or boosting, ensure that, where applicable, the cells are filled with electrolyte to the correct level by adding distilled water. 1. When charging a car battery in situ, we recommend that the non earthed lead on the battery is disconnected prior to charging (On most vehicles, this would be the RED, Positive lead - but check the vehicle handbook if you are unsure).
  • Page 7 9. Keep the battery on charge until the ammeter gauge reads zero (or 0-2 amps) or has stopped moving down. Then switch off at the machine. WARNING: IF THE FIXED POSITIVE LEAD AND THE FIXED NEGATIVE LEAD ARE CONNECTED TO THE WRONG TERMINALS, A FLASH WILL OCCUR WHEN THE 2ND.
  • Page 8: Procedure For Engine Starting

    PROCEDURE FOR ENGINE STARTING NOTE: We recommend that before attempting to boost start, you charge the battery for 10-15 minutes. This will improve the chance of a first time start, particularly with bigger engines. When the battery is completely flat, you must charge the battery for 10-15 minutes before attempting to start, otherwise you may cause damage to the vehicle electronic systems.
  • Page 9 MAINTANENCE This charger requires minimal maintenance. As with any appliance, a few common sense rules will prolong its working life. WARNING: ALWAYS BE SURE THE CHARGER IS DISCONNECTED FROM THE MAINS AND ANY BATTERY BEFORE PERFORMING ANY MAINTENANCE OR CLEANING. 1.
  • Page 10: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 11 DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 12 PARTS LIST - BC120C No Description Part No No Description Part No Cover panel EM33705460 Fuse Holder Box Kit EM04600251 Handle EM21600045 Fuse 80A EM22220044 Rectifier 4 Diodes EM22400042 Lower panel EM33700078 Green Pilot Light / EM22200039 Thermostat 1001 EM22210014 Switch 16A-250V Current Switch 16A EM22200038...
  • Page 13 PARTS LIST - BC130C No Description Part No No Description Part No Cover EM33705451 Cable Clamp EM21605009 Green Pilot Light EM22200039 Black Cable 4 sq/ EM43200055 Switch 16A-250V mm 1,6m R60A Current Switch 16A EM22200038 Clamps 60A EM04600066 250V White Kit Handle + Clips EM04600259 Red Cable 1,6m...
  • Page 14 PARTS LIST - BC210C No Description Part No No Description Part No Green Pilot Light EM22200039 Input Cable & plug EM20220067 Switch Welding Current EM22200038 Fuse Holder Box Kit EM04600251 Switch Front Panel EM33710629 Fuse 100A EM22220047 Frame for Starter EM21690441 Clamps 60A EM04600066...
  • Page 15 PARTS LIST - BC410E No Description Part No No Description Part No Upper Panel EM33705007 Input Cable EM20220014 Handle EM21600004 Black Cable EM43200012 Back Panel EM33715037 Red Cable EM43200050 Rectifier EM22400020 Clamps 120A EM04600067 Thermostat EM04600113 Black Connector EM04600022 Lower Panel EM33700088 Transformer EM44105038...
  • Page 16 WIRING CIRCUIT DIAGRAMS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 17 WIRING CIRCUIT DIAGRAMS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 18: Specifications

    SPECIFICATIONS Model Number BC120C BC130C BC210C BC410E Part No 6261090 6261095 6261130 6240100 Dimensions (DxWxH) 215 x 215 x 280 x 275 x 215 x 215 x 250 x 270 x Weight 9 kg 7 kg 12 kg 18 kg Input Voltage @50Hz 230 V AC 230 V AC...
  • Page 19 NOTES ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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