Huvema TL-500-AA Instruction Manual

Aluminium saw

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Aluminium saw
TL - 500 - AA

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Summary of Contents for Huvema TL-500-AA

  • Page 1 Aluminium saw TL - 500 - AA...
  • Page 2 TL - 500 - AA INSTRUCTION MANUAL 1.- Introduction. 2.- General data. Brand name and machine type. Set of standards applicable to the project and machine design. 3.- Technical data. 4.- Instructions concerning transport, maintenance and storage. 5- Installation and commissioning instructions. - Installation instructions.
  • Page 3: General Data

    TL - 500 - AA 1.- INTRODUCTION. The current instruction manual has been realised in accordance with the requirements of the set of standards in compliance with the Machines 89/392/EEC guideline and the consecutive modifications. The instruction manual constitutes an integral part of the machine and should be consulted before, during and after commissioning of the machine as well as every time you consider it necessary, honouring its contents concerning each and all the corresponding parts.
  • Page 4: Technical Data

    TL - 500 - AA 3 .- TECHNICAL DATA. - Diameter of the saw blade 500 mm. - Rotation setting of the table at 60º right and left-hand side. - Pneumatic pressure cylinders. - Working pressure 6 atm. - Clamping pieces for rapid security by means of a handle. - Motor III 220/380V II 220V of 4 HP.
  • Page 5: Instructions For Installation And Commissioning

    TL - 500 - AA 5.- INSTRUCTIONS FOR INSTALLATION AND COMMISSIONING. - Installation instructions. Prior to installation, initially check that no damage was inflicted to the machine during transportation. In the event of any damage, however, it must be brought to the manufacturer’s notice immediately.
  • Page 6 TL - 500 - AA - Cooling agent for sawing. In order to fill the cooling agent for sawing purposes, you should turn off the operating switch and fill with PURE CUTTING OIL NOT EMULSIFIABLE IN WATER WITH VISCOSITY OF ISO VG 10-16.
  • Page 7: Front Side Of The Machine

    TL - 500 - AA Function of the controls. FRONT SIDE OF THE MACHINE Pilot lamp of the main switch. Green colour. Push button switch to start/stop the saw blade. Start, green colour symbol “I” button; stop, red colour “O” button. Self-blocking emergency stop.
  • Page 8 TL - 500 - AA Material parts counter with pre-selection. Reset button to return to the chosen number of cuts. In order to change the selection it is necessary to keep the reset button pressed and at the same time press the push button of the desired digit.
  • Page 9 TL - 500 - AA The machine will stop automatically when the material is finished when pressing the stop button, the emergency stop, the piece counter reaching the number zero, changing to MANUAL PROCEDURE, or raising the protection hood. When working with the feeder it is very important to regulate the operating speed in order to avoid shocks at the end of the operating procedure, and that no sliding of the material will occur, due to brusque movements.
  • Page 10 TL - 500 - AA - General operating standards and safety checks.  Prior to using the machine, check that all the safety devices function properly and check that the movable parts of the machine are free to move, that there are no damaged parts and that all the parts of the machine are properly secured enabling the machine to function perfectly.
  • Page 11 TL - 500 - AA LUBRICATION CHART LUBRICATION POINTS TYPE OF GREASE/ OIL INTERVAL Slide guides OIL SAE 30 WEEKLY Rotary disc nº 16 Fig (8.4) OIL SAE 30 WEEKLY Bearings nº 14 Fig (8.5) BEARINGS GREASE YEARLY Feeder rods movement OIL SAE 30 WEEKLY - Recommendations of the manufacturer.
  • Page 12: Pneumatic Diagram

    TL - 500 - AA 8.0 PNEUMATIC DIAGRAM...
  • Page 13: Three-Phase

    TL - 500 - AA 8.1 – Electrical diagram. THREE-PHASE TRIFASICO ALIMENTACION PILOTO MS325 FINAL PANTALLA FUSIBLE 2A 380-220 / 24V CONTACTOR PARO EMERGENCIA U V W Nº DESCRIPTION CODE Nº DESCRIPTION CODE MOTOR SAFETY SWITCH 16A E0000005 HOOD LIMIT SWITCH E0000025 TRANSFORMER 40 VA 24V E0000014...
  • Page 14: Electric Diagram

    TL - 500 - AA 8.2 ELECTRIC DIAGRAM...
  • Page 15 TL - 500 - AA 8.3 – DISASSEMBLING CLAMPING DEVICES. Nº DESCRIPTION CODE Nº DESCRIPTION CODE Nº DESCRIPTION CODE 1 PROTECTION HOOD 20500412 16 CAST-IRON DISC 31 COLUMN 2 METACRYLATE SCREW 20500362 17 CAST-IRON PANEL 32 DAMPER 20600191 550x230x3 3 SCREW M-4x10 DIN 912 18 ZERO POSITION 33 SUPPORT LIMIT SWITCH 4 HANDLE 12 x 70...
  • Page 16 TL - 500 - AA 8.4 – Disassembling the tilting mechanism ( 1 ). Nº DESCRIPTION CODE Nº DESCRIPTION CODE Nº DESCRIPTION CODE MOTOR 4 CV III I 20500022 SEPARATOR Ø 60 BELT POLY V 965 J12 2050001 TILTING DEVICE SEPARATOR Ø...
  • Page 17 TL - 500 - AA 8.4 – Disassembling the tilting device ( 2 ). Nº DESCRIPTION CODE Nº DESCRIPTION CODE 1 COLUMN 9 HANDLE SUPPORT 2 CYLINDER 50x225 N0000026 10 TILTLING DEVICE 3 CYLINDRICAL FORK ISO 50/63 11 ELBOW MALE SCREW THREAD 4 FEMAL HINGE ISO 50 12 ELBOW SIMPLE MALE...
  • Page 18 TL - 500 - AA Page 5 - Translation of Spanish terms into English Figure of connection to the power supply Regulador de caudal de entrada – Water flow entry control Lubricador – Grease nipple Tapon - Plug Entrada de aire – Air intake UTILIZACION –...
  • Page 19 TL - 500 - AA Page 14 - Translation of Spanish terms into English Circuito de mando – electric diagram RECTIFICADOR – RECTIFIER ESTABILIZADO – STABILIZED ALIMENTACION – FEEDING MARCHA – START PANTALIA – SCREEN (HOOD) EMERGENCIA – EMERGENCY PARO – STOP MATERIAL –...

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