ProMinent Makro/ 5 M5Ka Operating Instructions Manual
  1. Manuals
  2. Brands
  3. ProMinent Manuals
  4. Water Pump
  5. Makro/ 5 M5Ka
  6. Operating instructions manual
ProMinent Makro/ 5 M5Ka Operating Instructions Manual

ProMinent Makro/ 5 M5Ka Operating Instructions Manual

Piston metering pump
Hide thumbs Also See for Makro/ 5 M5Ka:
Table of Contents

Advertisement

Quick Links

Download this manual
" ром им ех" - офици льный п ртнер и пост вщик н сосов Makro в оссии и
www.promhimtech.ru / zakaz@promhimtech.ru
Operating instructions
Piston Metering Pump
ProMinent
®
Makro/ 5 M5Ka
ProMinent
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
Part no. 985761
Original operating instructions (2006/42/EC)
BA MAK 011 02/14 EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Makro/ 5 M5Ka and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ProMinent Makro/ 5 M5Ka

Summary of Contents for ProMinent Makro/ 5 M5Ka

  • Page 1 Operating instructions Piston Metering Pump ProMinent ® Makro/ 5 M5Ka ProMinent Please carefully read these operating instructions before use! · Do not discard! The operator shall be liable for any damage caused by installation or operating errors! Technical changes reserved.
  • Page 2 Supplemental instructions Supplementary information Read the following supplementary information in its entirety! Should you already know this information, you will benefit more from referring to the operating instructions. The following are highlighted separately in the document: Enumerated lists Fig. 1: Please read! Operating guidelines ð...

  • Page 3: Table Of Contents

    Table of contents Table of contents Identity code..................4 Safety chapter................. 6 Storage, transport and unpacking..........12 Overview of equipment, control elements........13 Functional description..............16 Assembly..................17 Installation..................19 7.1 Installation, Hydraulic............19 7.1.1 Basic installation notes............21 7.2 Installation, electrical............. 22 Start Up..................

  • Page 4: Identity Code

    Stainless steel piston, chromium dioxide coated Dosing head design no valve spring With valve spring Hydraulic connector Standard connection Union nut and SS insert Design With ProMinent ® logo, no frame Without ProMinent logo, no frame ® With ProMinent ®...
  • Page 5 Identity code M5Ka Makro/ 5 piston metering pumps no stroke sensor Stroke sensor (Namur), intrinsically safe Stroke length adjustment Stroke length adjustment, manual Control drive 230 V 0-20 mA Control drive 230 V 4-20 mA Control drive 115 V 0-20 mA Control drive 115 V 4-20 mAz Applications 0 standard...

  • Page 6: Safety Chapter

    Observe the general limitations with regard to viscosity limits, chem‐ ical resistance and density - see also ProMinent Resistance List (in the Product Catalogue or at www.prominent.com/en/downloads)! All other uses or modifications are prohibited.
  • Page 7 Safety chapter The pump is not intended for the metering of flammable fluids. The pump is not intended for unprotected outside use. The pump is only intended for industrial use. The pump should only be operated by trained and authorised per‐ sonnel, see the following table.
  • Page 8 Customer Service Customer Service department refers to service technicians, who have received proven training and have been authorised by ProMinent or Pro‐ Maqua to work on the system. Safety notes Safety notes...
  • Page 9 – Take into account the resistance of the materials which will come into contact with the chemical when selecting the feed chemical - see the ProMinent Product Cata‐ logue or visit www.prominent.com/en/downloads. CAUTION! Danger of personnel injury and material damage The use of untested third party parts can result in personnel injuries and material damage.
  • Page 10 Safety chapter CAUTION! Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance. – Ensure that the pump is accessible at all times. – Adhere to the maintenance intervals. Information in the event of an emergency In the event of an electrical accident, disconnect the mains cable from the mains or press the emergency cut-off switch fitted on the side of the...
  • Page 11 Safety chapter Protective equipment May only be removed by*: Cap (only single head version) Service Protective cowling above the motor fan Service Terminal box cover, motor Electrical techni‐ cian, service Cover plate (only with add-on power end) Service Flange cover, side Service Protective cover (only diaphragm and piston Technical per‐...

  • Page 12: Storage, Transport And Unpacking

    WARNING! The transporting of pumps which have been used with radio‐ active feed chemicals is forbidden! They will also not be accepted by ProMinent! WARNING! Only return metering pumps for repair in a cleaned state and with a flushed liquid end - refer to "Decommissioning! Only return metering pumps with a completed Decontamina‐...

  • Page 13: Overview Of Equipment, Control Elements

    Overview of equipment, control elements Overview of equipment, control elements Power end, single head P_MAK_0027_SW Fig. 4: View from the motor side (here M5Ka H) Power end Liquid end Lifting eye Stroke length adjustment wheel Indicating dial motor Oil drain plug P_MAK_0027_SW Fig.
  • Page 14 Overview of equipment, control elements Power end, double head P_MAK_0029_SW Fig. 6: View from the motor side (here M5Ka D) Power end Liquid end Lifting eye Stroke length adjustment wheel Indicating dial motor Oil drain plug P_MAK_0030_SW Fig. 7: View away from the motor (here M5Ka D) Vent screw Oil inspection window...
  • Page 15 Overview of equipment, control elements Liquid end P_MAK_0034_SW Fig. 8 Discharge valve Dosing head Suction valve Support bracket Protective cover Tube nozzles for leakage/flushing connector...

  • Page 16: Functional Description

    Functional description Functional description Pump The metering pump is an oscillating diaphragm pump, the stroke length of which can be adjusted. An electric motor drives the pump. Functional description of the piston liquid The heart of the liquid end is a highly resistant piston (2) made from end (for M5Ka) coated stainless steel.

  • Page 17: Assembly

    Assembly Assembly Compare the dimensions on the dimension sheet and – pump. Supporting floor WARNING! Danger of electric shock If water or other electrically conducting liquids penetrate into the drive housing, in any other manner than via the pump's suction connection, an electric shock may occur. –...
  • Page 18 Assembly Liquid end alignment Capacity too low If the valves of the liquid end do not stand upright, they cannot close correctly. The discharge valve must be upright. – Fastening Capacity too low Vibrations can disturb the valves of the liquid end. Secure the metering pump so that no vibrations can –...

  • Page 19: Installation

    Installation Installation 7.1 Installation, Hydraulic WARNING! Warning of feed chemical reactions to water Feed chemicals that should not come into contact with water may react to residual water in the liquid end that may origi‐ nate from works testing. – Blow the liquid end dry with compressed air through the suction connector.
  • Page 20 Installation CAUTION! Uncontrolled flowing feed chemicals Feed chemicals can leak through a stopped metering pump when there is back pressure. – Use an injection valve or vacuum breaker for this pur‐ pose. CAUTION! Uncontrolled flowing feed chemicals Feed chemicals can leak through the metering pump in an uncontrolled manner in the event of excessive priming pres‐...

  • Page 21: Basic Installation Notes

    Installation CAUTION! Warning of backflow Liquid ends, foot valves, back pressure valves, relief valves or spring-loaded injection valves do not constitute absolutely leak-tight sealing elements. – For this purpose use a shut-off valve, a solenoid valve or a vacuum breaker. CAUTION! Danger due to incorrect use of the safety relief valve The safety relief valve can only protect the motor and the...

  • Page 22: Installation, Electrical

    This can either be in the form of a decla‐ ration of conformity from the supplier (ProMinent) for the entire unit or, with the supply of individual components, with the operator's explosion protection document.
  • Page 23 Installation WARNING! Danger of electric shock Unprofessional installation may lead to electric shocks. – All cable cores cut to length must be provided with cable end sleeves. – The Installation, electrical of the device may only be undertaken by technically trained personnel. WARNING! Danger of electric shock In the event of an electrical accident, it must be possible to...
  • Page 24 Installation Motor WARNING! EX pumps in areas at risk from explosion – Protect power end motors using a suitable motor protec‐ tion switch. Use approved motor protection for Ex"e" motors. (Protection against warming caused by over‐ loading). – Ensure that motors are only installed and checked in areas at risk of explosion by a "recognisably qualified P_SI_0012_SW and skilled"...
  • Page 25 Installation Motor data sheets, special motors, special motor flanges, external fan, temperature monitoring For further information for the motor with identity code – specification "S", refer to the motor data sheet in the Appendix. Motor data sheets can be requested for all other motors.

  • Page 26: Start Up

    Start Up Start Up Safety notes WARNING! EX pumps in areas at risk from explosion – A qualified or skilled operative should check whether the installation information from the "Installation" chapter has been implemented correctly. WARNING! Hot surface In event the power end motor is loaded excessively, its sur‐ face may become very hot.
  • Page 27 Start Up CAUTION! Prior to commissioning check the drive motor and corre‐ sponding ancillary equipment is connected according to reg‐ ulations. CAUTION! When using pumps with speed control, observe the instruc‐ tions in the frequency converter operating instructions. Installing a vent screw Replace the sealing screw at the oil filler neck with the supplied vent screw - see chapter "Overview of equipment and control elements".

  • Page 28: During Operation

    During Operation During Operation WARNING! Personnel injury and material damage may occur During use all units, protective equipment, additional devices must be fitted, operational and tightly closed. WARNING! Hot surface In event the power end motor is loaded excessively, its sur‐ face may become very hot.

  • Page 29: Maintenance

    "experienced personnel with the requisite knowledge". – These measures are deemed to be minimum protection measures by ProMinent. It is the duty of the operator to take appropriate measures to eliminate any further haz‐ ards known to him. WARNING! It is mandatory that you read the safety information and specifications in the "Storage, Transport and Unpacking"...
  • Page 30 Maintenance WARNING! Danger of an electric shock When working on the motor or electrical auxiliary equipment, there is a danger of an electric shock. – Before working on the motor, take note of the safety instructions in its operating instructions! –...
  • Page 31 Maintenance Interval Maintenance work Quarterly* Check the starting torque torques for the dosing head flange screws (1) (24 Nm) and the turret flange screws (2) (19 Nm). Check that the discharge valve and suction valve are correctly seated. Check the correct seating and state of the metering lines at both discharge and suction ends. Check the tightness of the entire liquid end - particularly around the leakage hole! Check the oil level.
  • Page 32 Maintenance Gear oil filling volumes Types Volume, approx. 16.5 l Draining the gear oil: Remove the vent screw (1). Place an oil trough under the oil drain plug (2). Expected oil quantity - see filling volumes, above. Unscrew the oil drain plug (2) from the power end housing. Allow the gear oil to run out of the power end.
  • Page 33 Maintenance P_MAK_0044_SW Fig. 20: Oil change 2 Oil inspection windows...

  • Page 34: Repairs

    Repairs Repairs Safety notes WARNING! EX pumps in areas at risk from explosion – Generally check the proper operation, particularly of the drive and bearings, by regular monitoring (for leaks, noises, temperatures, smell ..). WARNING! It is mandatory that you read the safety information and specifications in the "Storage, Transport and Unpacking"...

  • Page 35: Changing The Piston

    Repairs CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system. – Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor‐...
  • Page 36 Repairs P_MAK_0048_SW Fig. 21: View of the liquid end Bolt Safety collar Securing screws Protective cover Support bracket (option) Tube nozzles for leakage/flushing connector Repairing the liquid end P_MAK_0049_SW Fig. 22: Cross-section through the liquid end Piston Tube nozzle Tensioning screw Dosing head flange Guide bands Guide sleeves...
  • Page 37 Repairs Remove the piston (1) Now record the sequence of parts as your remove them ready for the reassembly. Remove the guide sleeves (6) and guide bands (5), the packing col‐ lars (8) and flushing collar (7). Thoroughly clean the sealing area Clean the piston (1), the guide sleeves (6) and the flushing collar (7) Dispose of the packing collars and guide bands Insert the piston (1)
  • Page 38 Repairs Positioning the liquid end Align the holes of the swivel head and fork head - see Fig. 22. Push the bolt through the holes and insert the safety collar in the bolt. Clamp the protective cover over the turret. If fitted: Screw the support bracket onto the liquid end.

  • Page 39: Valve Repair

    Repairs The minimum leakage is dependent on the feed chemical, the feed chemical pressure, the temperature and the piston speed. CAUTION! The piston may be damaged If the tensioning screw pressure is too high, low flow can occur and then damage to the piston and the packing collars. –...

  • Page 40: Double Ball Valves

    Repairs 11.2.1 Double ball valves Cleaning a discharge valve Taking the discharge valve apart Unscrew the discharge valve from the dosing head and rinse out. Dismantle the discharge valve. Rinse and clean all parts. Replace the worn parts and seals. Assembling the discharge valve When assembling, take note of the orientation of the valve seats (3).

  • Page 41: Single Ball Valves

    Repairs 11.2.2 Single ball valves Screw the valve cap (5) on to the suction side - see Fig. 26. Carefully remove the parts from the valve body (2). Replace the worn parts. Clean the remaining parts. Check all parts. If fitted: Place the compression spring inside the valve body (2). Insert the valve ball (3 and the valve seat (4).
  • Page 42 Repairs P_MAK_0055_SW Fig. 27: Section through a plate valve (DN65 shown) Valve cap II (only DN 65) Perforated disc (only DN 65) Compression spring Valve body Valve plate Valve insert Valve cap Screw the valve cap (7) on to the suction side - see Fig. 27. Carefully remove the parts from the valve body (4).

  • Page 43: Troubleshooting

    Troubleshooting Troubleshooting Safety notes WARNING! EX pumps in areas at risk from explosion – Generally ensure proper operation (no leaks, unusual noises, high temperatures, unusual smell ...) especially with the power end and the bearings. – Do not allow the pump to heat up because of lack of oil. If oil is escaping, investigate the leak immediately and eliminate the cause.
  • Page 44 The use of untested third party parts can result in personnel injuries and material damage. – Only fit parts to metering pumps, which have been tested and recommended by ProMinent. CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system.

  • Page 45: Decommissioning And Disposal

    Decommissioning and Disposal Decommissioning and Disposal 13.1 Decommissioning WARNING! Danger of an electric shock When working on the motor or electrical auxiliary equipment, there is a danger of an electric shock. – Before working on the motor, take note of the safety instructions in its operating instructions! –...

  • Page 46: Disposal

    Decommissioning and Disposal CAUTION! Danger of damage to the device The device can be damaged by incorrect and improper storage or transportation. – Take into account the information in the "Storage, Trans‐ port and Unpacking" chapter if the system is decommis‐ sioned for a temporary period.

  • Page 47: Technical Data

    Technical data Technical data Only for "M - modified" design: WARNING! Risk of personal injuries Please observe the ”Supplement for modified version“ at the end of the chapter! It replaces and supplements the technical data!

  • Page 48: Performance Data

    Technical data 14.1 Performance data Main pumps with 1500 rpm motor at 50 Hz operation Type Minimum pump capacity at max‐ Maximum Suction Connector Shipping Piston Ø imum back pressure stroke rate lift size weight* ml/stroke Strokes/min m WS G-DN 3200038 11.3 Rp 1/4- 8...
  • Page 49 Technical data Type Minimum pump capacity at max‐ Maximum Suction Connector Shipping Piston Ø imum back pressure stroke rate lift size weight* ml/stroke Strokes/min m WS G-DN 161212 1212 283.7 2 1/4- 40 161665 1665 283.7 2 1/4- 40 162150 2150 283.7 2 3/4- 50...
  • Page 50 Technical data Main pumps with 1800 rpm motor at 60 Hz operation Type Minimum pump capacity at max‐ Maximum Suction Connector Shipping Piston Ø imum back pressure stroke rate lift size weight* ml/stroke Strokes/min m WS G-DN 3200038 4640 Rp 1/4- 8 3200048 4640 Rp 1/4- 8...

  • Page 51: Precision

    Technical data Type Minimum pump capacity at max‐ Maximum Suction Connector Shipping Piston Ø imum back pressure stroke rate lift size weight* ml/stroke Strokes/min m WS G-DN 161665 1988 2 1/4- 40 162150 2570 2 3/4- 50 162522 2 3/4- 50 121343 1589 2 3/4- 50...

  • Page 52: Wetted Materials

    500 ... 1000 mPas out installation with appropriately laid > 1000 mPas out installation and advice from ProMinent * Only when the installation is correctly adjusted 14.4 Wetted Materials Pump type Liquid end Suction/pressure Valve seat/seals Valve balls...

  • Page 53: Motor Data

    Technical data 14.6 Motor data Electrical data For motor data - refer to nameplate Motor data sheets, special motors, special motor flanges, external fan, temperature monitoring For further information for the motor with identity code – specification "S", refer to the motor data sheet in the Appendix.

  • Page 54: Filling Volumes

    Technical data 14.9 Filling volumes 14.9.1 Gear oil Gear oil Gear oil Supplied quantity Part no. Mobilgear 634 VG 460 20.0 l 1006284 Required amount of oil Pump type Oil change, compl. All: 16.5 l 14.10 Sound pressure level Sound pressure level Sound pressure level LpA <...

  • Page 55: Dimensional Drawings

    Dimensional drawings Dimensional drawings Compare the dimensions on the dimension sheet and – pump. All dimensions are in mm. – Dimension sheet Makro/ 5 M5Ka H Main power end 757 (Standardmotor) Ø 16 P_MAK_0015_SW 61_03-101_00_03_73_1 Dimensions Makro/ 5 (in mm) Types ØC...
  • Page 56 Dimensional drawings Types ØC 0500335, 0500419, DN 25 1056 0500576, 0450744, G 1 1/2 A 0350872 0350483 0350604, DN 25 1054 0350829 G 1 1/2 A 0301071, 0251257 DN 32 1054 G 2 A 0250658, 0250822, DN 32 1059 0251129, 0231458 G 2 A 181710 DN 40...
  • Page 57 Dimensional drawings Dimension sheet Makro/ 5 M5Ka H + Main power end with add-on power end M5Ka A Ø 16 1135 (Standardmotor) P_MAK_0016_SW 61_03_101_00_03_73_14 Dimensions Makro/ 5 (in mm) Types ØC 3200038, 3200048, DN 8 G 1/4 183 1041 3200066...
  • Page 58 Dimensional drawings Types ØC 0160970, 0161212, DN 40 1085 0161665 G 2 1/4 A 0162150, 0162522 DN 50 1085 G 2 3/4 A 0121343, 0121678, DN 50 1090 0122305, 0122977, G 2 3/4 A 0103491 0062269, 0062837, DN 65 1120 0063896, 0065031, G 2 1/2 A 0066000...
  • Page 59 Dimensional drawings Dimension sheet Makro/ 5 M5Ka D Double head version 3200038 - 0181710 757 (Standardmotor) U100 Ø 16 P_MAK_0017_SW 61_03_101_00_03_73_16 Dimensions Makro/ 5 (in mm) Types 3200038, 3200048, 1267 3200066 3200085, 3200100 1267 2400070, 2400088, 1267 2400121, 2160157 1700184...
  • Page 60 Dimensional drawings Dimension sheet Makro/ 5 M5Ka D Double head version 0160970-0066000 757 (Standardmotor) U100 Ø 16 417.5 417.5 P_MAK_0018_SW 61_03_101_00_03_73_17 Dimensions Makro/ 5 (in mm) Types 0160970, 0161212, 1341 0161665 0162150, 0162522 1351 0121343, 0121678, 1371 0122305, 0122977, 0103491...

  • Page 61: Spare Parts

    Spare parts Spare parts Further sources of information Further information on spare parts, accessories and options can be found the identity code the ProMinent ® product catalogue 16.1 Spare parts Spare parts kit Makro/ 5 HK Spare parts kit contents...
  • Page 62 Spare parts Gear oil filling volumes Types Volume, approx. 16.5 l...

  • Page 63: Motor Data Sheets

    Les données techniques correspondent au descriptif du fabricant des moteurs. Les données techniques des moteurs similaires chez d’ autres fabricants varient très peu. Données sont d’ ordre général. ProMinent Dosiertechnik GmbH . 69123 Heidelberg . Germany Nr./No. MD-1005481 Datum/Date 02.08.04...
  • Page 64 Motor data sheets The data corresponds with the details of the motor manufac‐ turer. Characteristics of motors with similar function of other manufacturers change insignificantly. Information subject to correction. The motor data sheets can be requested for more informa‐ tion. Special motors or special motor flanges are possible on request.

  • Page 65: Diagrams For Adjusting The Capacity

    Diagrams for adjusting the capacity Makro/ 5 M5Ka H/A Makro/ 5 M5Ka D/B - per liquid end Fig. 29: Metering capacity C at medium back pressure according to the stroke length s or metering capacity C on the basis of back pressure p for the different types of a series.
  • Page 66 Diagrams for adjusting the capacity Makro/ 5 M5Ka H/A Makro/ 5 M5Ka D/B - per liquid end Fig. 30: Metering capacity C at medium back pressure according to the stroke length s or metering capacity C on the basis of back pressure p for the different types of a series.
  • Page 67 Diagrams for adjusting the capacity Makro/ 5 M5Ka H/A Makro/ 5 M5Ka D/B - per liquid end Fig. 31: Metering capacity C at medium back pressure according to the stroke length s or metering capacity C on the basis of back pressure p for the different types of a series.
  • Page 68 Diagrams for adjusting the capacity Makro/ 5 M5Ka H/A Makro/ 5 M5Ka D/B - per liquid end Fig. 32: Metering capacity C at medium back pressure according to the stroke length s or metering capacity C on the basis of back pressure p for the different types of a series.
  • Page 69 Diagrams for adjusting the capacity Makro/ 5 M5Ka H/A Makro/ 5 M5Ka D/B - per liquid end Fig. 33: Metering capacity C at medium back pressure according to the stroke length s or metering capacity C on the basis of back pressure p for the different types of a series.

  • Page 70: Ec Declaration Of Conformity

    EC Declaration of Conformity EC Declaration of Conformity For pumps without explosion protection: ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, hereby declares that the product specified in the following, complies with the relevant basic health and safety requirements of the EC Directive, on the basis of its functional concept and design and in the version distributed by us.

  • Page 71: Ec Declaration Of Conformity

    EC Declaration of Conformity EC Declaration of Conformity For pumps with explosion protection: ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 - 11 DE - 69123 Heidelberg, hereby declares that the product specified in the following, complies with the relevant basic health and safety requirements of the EC Directive, on the basis of its functional concept and design and in the version distributed by us.
  • Page 72 ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-612 email: info@prominent.com Internet: www.prominent.com 985762, 2, en_GB " ром им ех" - офици льный п ртнер и пост вщик н сосов Makro в оссии и...

Table of Contents