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Wonderfire Lincoln BR517S Installer's Manual

Side fan flued inset gas fire
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For
MODEL BR517S
( G . C . 3 2 - 0 3 2 - 1 2 )
S i d e F a n F l u e d I n s e t
G a s F i r e
with
LINCOLN
Front
Please keep in a safe place for future reference
600B416/02

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Summary of Contents for Wonderfire Lincoln BR517S

  • Page 1 MODEL BR517S ( G . C . 3 2 - 0 3 2 - 1 2 ) S i d e F a n F l u e d I n s e t G a s F i r e with LINCOLN Front...
  • Page 2 Republic of Ireland (IE) only. This Installer Guide gives sufficient details to enable the appliance to be installed and maintained. If further information is required our Wonderfire service department will be pleased to help. Please phone us on 0121 386 6203...

  • Page 3: Table Of Contents

    APPLIANCE DATA............................. 4 GENERAL INSTALLATION REQUIREMENTS..................5 UNPACKING ................................ 9 PREPARING APPLIANCE FOR INSTALLATION ................10 Cut the fan cable................................10 4.2. Check ignition spark ................................ 10 4.3. Detaching fittings ................................10 ELECTRICAL INSTALLATION........................11 GAS SUPPLY & FLUE SITING........................12 FAN BOX INSTALLATION ...........................

  • Page 4: Appliance Data

    1. APPLIANCE DATA This product uses fuel effect pieces, burner back wall and gaskets containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres. Excessive exposure to these materials may cause temporary irritation to eyes, skin and respiratory tract. Consequently, it makes sense to take care when handling these articles to ensure that the release of dust is kept to a minimum.

  • Page 5: General Installation Requirements

    2. GENERAL INSTALLATION REQUIREMENTS The installation must be in accordance with these instructions. For the user’s protection, in the United Kingdom it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety (Installation and Use) Regulations.
  • Page 6 Figure 1 General Installation Dimensions...
  • Page 7 This appliance is suitable for installation in conventional buildings constructed of brick, stone etc. and in timber framed buildings. Installation in timber framed buildings should be in accordance with the relevant sections of The Institute of Gas Engineers publication IGE/UP/7 “Gas installations in timber frame buildings”.
  • Page 8 2.13 A fan-powered flue system tends to depressurise the room containing the appliance. In the United Kingdom no additional ventilation should normally be required. In the Republic of Ireland permanent ventilation must comply with the rules in force. In exceptional circumstances however, the spillage check (See further on in this guide) may indicate a need for further ventilation in order to ensure that there is adequate air replacement.

  • Page 9: Unpacking

    3. UNPACKING This appliance is contained in three packs. The packs contain the following (see figure 4). Pack 1 contains: Pack 2 contains: Burner & convection box unit Cast iron fire front Fan & flue box unit (with wall Ash pan cover mounting brackets attached)*.

  • Page 10: Preparing Appliance For Installation

    4. PREPARING APPLIANCE FOR INSTALLATION 4.1. Cut the fan cable The appliance is supplied with the fan supply cable linking the fan box to the convection box unit. To enable the fan unit to be installed to the wall, the cable will have to be cut. A junction box is supplied for reconnecting the cable after installation of the fan unit and ducting.

  • Page 11: Electrical Installation

    5. ELECTRICAL INSTALLATION Install a power supply at a switched fuse having a minimum separation of 3mm at all poles. The spur should be readily accessible to the user, easily identifiable and preferably sited adjacent to the appliance. It should only connect this appliance. To simplify installation of the cable supplied, it may be most convenient to disconnect it from the appliance as described below, install it to the wall and then reconnect to the appliance:...

  • Page 12: Gas Supply & Flue Siting

    6. GAS SUPPLY & FLUE SITING If the gas supply pipe is to enter through the concealed rear opening, pierce the grommet. If the supply pipe is sleeved, trim the sleeve back where it enters the appliance and seal the sleeve to the pipe. If the supply pipe is to run from the side of the appliance and enter through the concealed rear opening, the wall will usually have to be chased to accommodate the pipe at the back of the heater.
  • Page 13 6.13 If it is intended to recess the fan box into the outer wall, make a rectangular opening as shown in figure 15. The depth of the recess is 145mm leaving the 50mm minimum projection required outside the wall. Note that the fan box is not designed to be recessed into a timber framed building. Figure 15...

  • Page 14: Fan Box Installation

    7. FAN BOX INSTALLATION For transit purposes the fan mounting brackets are supplied fitted to the fan box facing inwards. Remove them and refit as described below. 7.1.1 If the fan box is to be sited totally outside the wall fit the brackets with the short flanges flush with the air intake end of the fan box (see figure 16).

  • Page 15: Flue Ducting Installation

    8. FLUE DUCTING INSTALLATION The fireplace surround will have to be cut away at the side where the duct connects to the appliance. A template is supplied to aid accurate cutting. It will be simpler if the side is cut before assembling the top to the sides. Place the template against the surround side as shown in figure 18.
  • Page 16 Remove the backing plates. Drill the wall at the marked positions using a no. 10 drill. Fit the wall plugs supplied. Fit two plastic duct support brackets to each backing plate through the round holes with the machine screws and nuts supplied. The screw heads must be on the outside (back) face of the backing plates (see figure 21).
  • Page 17 8.13 When installed in a fire surround made of wood or other “combustible” material, the ducting must be insulated from the surround where it passes through the aperture in surround side. Wrap the insulating gasket round the duct and secure with the sealing tape supplied as shown in figure 27.

  • Page 18: Electrical Test

    9. ELECTRICAL TEST 9. 1 Switch on power supply. The red indicator light at the left side of the burner should be on . Press and hold in the “on” switch. Within two seconds, the Fan motor should start and the indicator light should go out.

  • Page 19: Terminal Guarding

    10. TERMINAL GUARDING Fit the weather shield and guard to the back of the flue unit as detailed below (see figures 32 & 33). 10.1 Remove the two screws near the sides of the terminal end just below the louvres. Remove the screw near the bottom of the terminal end. 10.2 Place the weather shield in position aligning the holes in the shield with those at the sides of the end plate.

  • Page 20: Installing The Cast Iron Firefront

    11. INSTALLING THE CAST IRON FIREFRONT Warning! The Lincoln front is cast iron weighing around 20kg (44lbs). To avoid any risk of injury, if you have any doubt of your ability to easily lift this front ask someone to assist you. Having assistance when installing this front will also reduce the risk if damaging the front or anything nearby.

  • Page 21: Gas Supply Installation

    12. GAS SUPPLY INSTALLATION 12.1 Connect the supply line to the appliance. Unless the supply pipe connection is from the left front side, the supply pipe will have to be formed to avoid various components below the burner. An installation template is supplied which contains a diagram for bending this supply pipe.

  • Page 22: Ceramic Coals & Wall Installation

    13. CERAMIC COALS & WALL INSTALLATION 13.1 With its feather 13.4 Install the 9 loose edge at the top, place the ceramic rear wall into the coals as follows. The channel at the back of the smooth surfaces of the firebox.

  • Page 23: Full Operating Checks

    14. FULL OPERATING CHECKS 14.1 Recheck Control Settings Now that all the ceramic fuel effects are in position, the control operation must be fully rechecked. 14.1.1 Make sure that the isolating valve at the inlet elbow is open and that the electrical power supply is on (the indicator light should glow).
  • Page 24 If the valve does not operate within this time limit do not allow the appliance to be used until the fault has been corrected. This monitoring system must not be adjusted, bypassed or put out of operation. This monitoring system, or any of its parts, must only be exchanged using Wonderfire authorised parts.

  • Page 25: Final Review

    15. FINAL REVIEW 15.1 Make sure that the cast iron fire front is securely installed. See section 11. Place the bottom front casting in position. 15.2 Visually inspect the appliance. Clean off any marks incurred during installation. 15.3 Hand this guide, the owner’s guide and the smoke match tube to the customer. 15.4 Advise the customer how to operate the appliance.

  • Page 26: Servicing & Parts Replacement

    16. SERVICING & PARTS REPLACEMENT • Always turn off the gas and isolate the electric supply before commencing any servicing and make sure that the appliance is cold. (The inlet elbow for this appliance incorporates an isolating valve). • This product uses fuel effect pieces, a burner compartment rear wall and gaskets containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.

  • Page 27: To Remove The Front Surround

    16.2. To Remove The Front Surround Warning! The Lincoln front is cast iron weighing around 20kg (44lbs). To avoid any risk of injury, if you have any doubt of your ability to easily lift this front ask someone to assist you. 16.2.1 Remove the bottom front cover.

  • Page 28: To Remove The Gas Tap/F.s.d & Solenoid Assembly

    16.5. To Remove The Gas Tap/F.S.D & Solenoid Assembly 16.5.1 Remove the burner unit - See section 16.4. 16.5.2 Disconnect the electrode lead from tab underneath the electrode. 16.5.3 Undo the thermocouple nut at the gas tap. 16.5.4 Disconnect the inlet pipe at the solenoid junction. 16.5.5 Disconnect the main burner pipe at the tap end.

  • Page 29: For Access To The Electrical Control Components

    16.9. For Access to the Electrical Control Components 16.9.1 Remove the burner unit - See section 16.4. 16.9.2 Detach the control unit from the convection box left side flange by removing two screws (see figure 50). Carefully pull the unit slightly forward. 16.9.3 Detach the fan wiring loom connection.

  • Page 30: To Remove The Fan

    16.12. To Remove the Fan 16.12.1 Remove the terminal guard by detaching two screws and washers. 16.12.2 Detach the weather shield and flue box end plate by removing two screws (see figure 55). 16.12.3 Disconnect the wiring loom connector inside the top right of the flue box (see figure 56).

  • Page 31: Short List Of Spares

    17. SHORT LIST OF SPARES Key No. Description Part No. Air pressure switch - L.G.W.1.5 A1 0.51 0.1 F.U. 561099 Electrics control unit 559709 Injector Bray cat 18 size 360 - For Natural Gas Appliances 541609 Injector Bray cat 18 size 170 - For Propane Appliances 571709 Gas tap &...
  • Page 32 All Wonderfire appliances are CE Approved and designed to meet the appropriate British Standards. All Wonderfire appliances are manufactured to the highest standards of quality and excellence under the BS EN ISO 9001 quality system accepted by the British Standards Institute.

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