Technical Data - Tightening Torques For Chassis - KTM 400 EXC EU 2009 Setup Instructions

TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS

Spoke nipple, front wheel
Screw, spoiler on fuel tank (EXC USA,
XC‑W USA)
Spoke nipple, rear wheel
Remaining nuts, chassis
Remaining screws, chassis
Screw, ball joint of push rod on foot-
brake cylinder
Screw, front brake disc
Screw, rear brake disc
Screw, shock absorber adjusting ring
Nut, rear sprocket screw
Nut, rim lock
Remaining nuts, chassis
Remaining screws, chassis
Screw, bottom triple clamp (EXC USA,
XC‑W USA, EXC SIX DAYS)
Screw, bottom triple clamp (EXC EU,
EXC AUS, XC‑W ZA)
Screw, engine brace
Screw, fork stub
Screw, front brake caliper
Screw, handlebar clamp (EXC EU, EXC
AUS, EXC USA, XC‑W)
Screw, handlebar clamp
(EXC SIX DAYS)
Screw, side stand fixing
Screw, subframe
Screw, top steering stem (EXC USA,
XC‑W USA, EXC SIX DAYS)
Screw, top steering stem (EXC EU,
EXC AUS, XC‑W ZA)
Screw, top triple clamp (EXC USA,
XC‑W USA, EXC SIX DAYS)
Screw, top triple clamp (EXC EU,
EXC AUS, XC‑W ZA)
Engine carrying screw
Remaining nuts, chassis
Remaining screws, chassis
Screw, handlebar support
Screw, bottom shock absorber
Screw, top shock absorber
Nut, seat fixing
Nut, swingarm pivot
Nut, rear wheel spindle
Screw, top steering head
Screw-in nozzles, cooling system
Screw, front wheel spindle
M4.5
M5x12
M5
M6
M6
M6
M6
M6
M6
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M10
M10
M10
M10
M12
M12
M12x1
M16x1.5
M20x1.5
M20x1.5
M20x1.5
M24x1.5
5 Nm (3.7 lbf ft)
1.5 Nm (1.11 lbf ft)
5 Nm (3.7 lbf ft)
15 Nm (11.1 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
14 Nm (10.3 lbf ft)
14 Nm (10.3 lbf ft)
5 Nm (3.7 lbf ft)
35 Nm (25.8 lbf ft)
10 Nm (7.4 lbf ft)
30 Nm (22.1 lbf ft)
25 Nm (18.4 lbf ft)
12 Nm (8.9 lbf ft)
15 Nm (11.1 lbf ft)
33 Nm (24.3 lbf ft)
15 Nm (11.1 lbf ft)
25 Nm (18.4 lbf ft)
20 Nm (14.8 lbf ft)
16 Nm (11.8 lbf ft)
40 Nm (29.5 lbf ft)
35 Nm (25.8 lbf ft)
17 Nm (12.5 lbf ft)
20 Nm (14.8 lbf ft)
17 Nm (12.5 lbf ft)
20 Nm (14.8 lbf ft)
60 Nm (44.3 lbf ft)
50 Nm (36.9 lbf ft)
45 Nm (33.2 lbf ft)
40 Nm (29.5 lbf ft)
80 Nm (59 lbf ft)
80 Nm (59 lbf ft)
20 Nm (14.8 lbf ft)
100 Nm (73.8 lbf ft)
80 Nm (59 lbf ft)
10 Nm (7.4 lbf ft)
12 Nm (8.9 lbf ft)
45 Nm (33.2 lbf ft)
9
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Loctite 243™
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Loctite 243™
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Loctite 243™
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Loctite 243™
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®
Loctite 243™
®
Loctite 243™
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Loctite 243™
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®
Loctite 243™
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