BIG ASS FANS Yellow Jacket Installation Manual
Misting system
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Summary of Contents for BIG ASS FANS Yellow Jacket
- Page 1 INSTALLATION GUIDE Yellow Jacket ® Misting System For help, call 1-877-BIG-FANS or visit www.bigassfans.com...
- Page 2 Big Ass Solutions or provided by manufacturers. Yellow Jacket is a trademark of Delta T Corporation. All other trademarks used herein are the properties of their respective owners. No part of this document may be reproduced or translated into a different language without the prior written consent of Big Ass Solutions. The information contained in this document is subject to change without notice.
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Page 3: Table Of Contents
CONTENTS Introduction Safety Instructions Portable Base Parts and Hardware Installing the Misting 1. Assemble Fan 2. Install Lower Misting Rail Bracket System 3. Remove Bolts and Washers (from Front Fan Cage) 4. Install Misting Rail Assembly 5. Remove Oil Plug 6. - Page 4 Do not route cord under furniture or appliances. Arrange cord away from traffic area where it will not be tripped over. CAUTION: The Big Ass Fans product warranty will not cover equipment damage or failure caused by improper installation. CAUTION: The fan and misting system must operate on a dedicated 15 A circuit.
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Page 5: Parts And Hardware
Parts and hardware The parts and hardware listed below are only for installing the misting system on a Yellow Jacket with a portable base mount. For a list of column mount parts and hardware, see p. 6. For a complete list of fan parts and hardware, see the Yellow Jacket Installation Guide. -
Page 6: Assemble Fan
1. Assemble fan In the complete Yellow Jacket Installation Guide, follow the steps under “Mounting Method: Portable Base” to assemble the portable fan base. Ensure all bolts are secure before proceeding. -
Page 7: Install Misting Rail Assembly
4. Install misting rail assembly Install the misting rail assembly on the front fan cage as shown. Position the lower misting rail behind the lower misting rail bracket. Refer to the complete view below. Note: Big Ass Fans recommends applying Loctite ®... -
Page 8: Remove Oil Plug
5. Remove oil plug Remove all screws from the sides of the misting pump enclosure. Lift the enclosure to reveal the motor. Remove the oil plug (item #24 in the diagram on p. 18) from the motor, and then reinstall the enclosure on the misting pump. -
Page 9: Install High Pressure Hose
8. Install high pressure hose Push one end of the high pressure hose into the push-to-connect fitting on the back of the misting pump as shown. Push the hose into the fitting until you feel it snap into place, and then pull back on the hose to secure it. Push the other end of the hose into the push-to-connect fitting at the bottom of the misting rail assembly. -
Page 10: Parts And Hardware
Parts and hardware The parts and hardware listed below are only for installing the misting system on a Yellow Jacket with a column mount. For a list of portable base mount parts and hardware, see p. 1. For a complete list of fan parts and hardware, see the Yellow Jacket Installation Guide. -
Page 11: Mount Fan And Complete Electrical Installation
Note: All hardware (including angle irons) used to secure the misting pump mounting bracket is customer-supplied. Big Ass Fans cannot provide specific installation details because of the wide variability of mounting surfaces, conditions, and fastening methods. Consult a structural engineer to determine the required hardware. -
Page 12: Attach Misting Pump Mounting Bracket (To Column)
Refer to the appropriate illustration on the following page for your column mounting application. Note: All hardware used to secure the mounting bracket is customer-supplied. Big Ass Fans cannot provide specific installation details because of the wide variability of mounting surfaces, conditions, and fastening methods. -
Page 13: Replace Misting Pump Feet
CAUTION: It is your responsibility to comply with all local and national codes and regulations regarding mounting procedures and installation height! CAUTION: The column on which the misting pump will be mounted must be verified as sufficient to support the weight of the fan and misting system. Flange Side Installation Open Flange Side Installation Round Column Installation... -
Page 14: Remove Oil Plug
5. Remove oil plug Remove all screws from the sides of the misting pump enclosure. Lift the enclosure to reveal the motor. Remove the oil plug (item #24 in the diagram on p. 18) from the motor, and then reinstall the enclosure on the misting pump. -
Page 15: Install Lower Misting Rail Bracket
8. Install lower misting rail bracket Remove the bolt and washer from the bottom of the front fan cage. Make sure you are facing the front of the fan. Use the bolt to install the lower misting rail bracket. Discard the washer. 9. -
Page 16: Install Misting Rail Assembly
10. Install misting rail assembly Install the misting rail assembly on the front fan cage as shown. Position the lower misting rail behind the lower misting rail bracket. Refer to the complete view below. Note: Big Ass Fans recommends applying Loctite ®... -
Page 17: Install High Pressure Hose
11. Install high pressure hose Push one end of the high pressure hose into the push-to-connect fitting on the back of the misting pump as shown. Push the hose into the fitting until you feel it snap into place, and then pull back on the hose to secure it. Push the other end of the hose into the push-to-connect fitting at the bottom of the misting rail assembly as shown. -
Page 18: Connect Water Supply
12. Connect water supply The inlet connector on the misting pump filter accepts a standard garden hose. Screw the hose’s male outlet connector to the filter’s female inlet connector. Secure the hose to the column with appropriate hardware (customer-supplied). Note: Column and exact installation may differ from the illustration below. -
Page 19: Starting And Stopping
Refer to the diagram below for identification of the parts of the misting pump. To operate the Yellow Jacket Misting System: 1. Plug the fan’s power cord into an outlet on the back of the misting pump. Plug the misting pump’s power cord into an outlet (15A circuit). -
Page 20: Service Schedule
The temperature and quality of the supply water affect the wear on pump parts. Note: In addition to pump maintenance, perform the fan preventive maintenance procedures listed in the complete Yellow Jacket Installation Guide, which is provided with the fan or can be viewed online at www.bigassfans.com. -
Page 21: Cleaning The Misting Nozzles
Cleaning the misting nozzles Big Ass Fans recommends cleaning the misting nozzles annually to prevent clogs caused by mineral deposits. To clean a misting nozzle: 1. Unscrew and remove the nozzle from the misting rail. -
Page 22: Internal Pump Parts Diagram And Parts List
INTERNAL PUMP PARTS DIAGRAM AND PARTS LIST DISCHARGE BY-PASS INLET Description Description Description Screw, Bearing Cover (M6 x 14) Rod, Plunger Plug, Valve with 1/4’” NPTF Port Cover, Bearing Seal, Oil (70D) Head, Manifold O-Ring, Bearing Cover (70D) Plunger (M16 x 27) Screw, HSH (M6 x 55) Seal, Oil (70D) Washer, Seal (90D) -
Page 23: Changing The Oil
SERVICE PROCEDURES Perform the following procedures according to the service schedule shown on p. 16. Changing the oil WARNING: Disconnect the fan and misting pump from power before changing the oil! A drain pan and ISO 68 Crankcase Oil Special Formula Premium Grade are required when changing the oil. Refer to the diagram on the previous page for item number identification. -
Page 24: Servicing The Plunger
7. Remove the ceramic plunger (90) and seal washer (98) from the plunger retainer (99). To inspect and reassemble the plunger: Inspect the crankcase oil seal (70) for deterioration or leaks. If damaged, contact Big Ass Fans Customer Service for a replacement, and refer to “Servicing the Crankcase.”... -
Page 25: Servicing The Crankcase
4. Check the oil level and for evidence of water in the oil. Ensure the oil is changed regularly. See the service schedule on p. 16. 5. Examine the crankshaft oil seal (11) for drying, cracking, or leaking. If damaged or leaking, contact Big Ass Fans. Servicing the inlet/discharge valve WARNING: Disconnect the fan and misting pump from power before servicing the valve! An M22 wrench and M8 screw are needed to service the valve. -
Page 26: Servicing The Seal Kit
WARNING: Disconnect the fan and misting pump from power before servicing the seal kit! An M5 allen wrench and a new seal kit are required to service the seal kit. Contact Big Ass Fans Customer Service for a replacement seal kit. Refer to the parts diagram on p. 18 for item number identification. - Page 28 003611-01 Rev. G 2425 Merchant St., Lexington, KY 40511 1 (877) BIG-FANS | WWW.BIGASSFANS.COM...